Wired junction box feeding mechanism and junction box feeding device

By designing a wired wiring box supply mechanism that contains camera components, feed components, and fixture flip components, the problem of the disorderly and flat wired wiring box faces the problem of adjustment. just.

CN222409952UActive Publication Date: 2025-01-28SUZHOU WISDOM VALLEY LASER INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421799257.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-01-28
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The prior art is difficult to effectively solve the problem of direction adjustment of disorderly flat-layed wired junction boxes, especially in the production of photovoltaic modules. For wired junction boxes that need to be turned over, the traditional method is suitable for vertically placed wired junction boxes, but not for Yu Pingfang wired junction box.

Method used

A cable -wiring box supply mechanism is designed, including installation racks, feed panels, fixture flip components, feeding boards, feeding components and camera components. Through the direction of the wired wiring box through the camera component, the automatic flipping and bandwing adjustment of the wired wiring box are used to use the pushing component and fixture flip component.

Benefits of technology

The effective direction and correction of the wired wiring box that is disorderly flattened, improved the accuracy and efficiency of the supplies, and simplified the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of photovoltaic module production equipment, and particularly discloses a wired junction box feeding mechanism and a junction box feeding device. The wired junction box feeding mechanism comprises a mounting frame, a feeding plate, a clamping and overturning assembly, a discharging plate, a pushing assembly and a camera assembly. The feeding plate and the discharging plate are arranged at the two ends of the mounting frame correspondingly. The material clamping and overturning assembly comprises two butt clamping plates which are located between the feeding plate and the discharging plate and are arranged up and down, and the two butt clamping plates can clamp a wire junction box to be overturned up and down; the pushing assembly can push the wired junction box located on the lower butt clamping plate to the discharging plate and push the wired junction box located on the feeding plate to the lower butt clamping plate. The camera assembly is used for shooting the wired junction box located on the feeding plate. According to the junction box feeding mechanism and the junction box feeding device, the disorderly and flatly placed wired junction boxes can be corrected.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component production equipment, in particular to a wired junction box feeding mechanism and a junction box feeding device. Background Art

[0002] In the field of photovoltaic module production technology, the battery strings produced need to use junction boxes to connect adjacent bus bars together. When supplying junction boxes to the installation system, they are traditionally transported to the feeding position by a robot. For the disorderly feeding of junction boxes, the direction of the junction boxes needs to be adjusted first, and then the corresponding material removal mechanism is used to transport them.

[0003] In the prior art, a double-claw assembly is used to clamp the wired junction box, and the double-claw assembly and the wired junction box clamped by the double-claw assembly are driven to rotate to realize turning over the wired junction box, thereby adjusting the orientation of the wired junction box. However, this feeding mechanism is suitable for correcting and feeding disorderly vertically placed wired junction boxes, but not for correcting and feeding disorderly horizontally placed wired junction boxes. Summary of the invention

[0004] The utility model aims to provide a wired junction box feeding mechanism, which can realize the correction of disorderly laid wired junction boxes.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A feeding mechanism for a wired junction box, comprising a mounting frame, a feeding plate, a material clamping and flipping assembly, a discharging plate, a material pushing assembly and a camera assembly;

[0007] The feed plate and the discharge plate are respectively arranged at two ends of the mounting frame;

[0008] The material clamping and flipping assembly comprises two clamping plates located between the feed plate and the discharge plate and arranged up and down, and the two clamping plates can clamp the wiring junction box and flip it up and down;

[0009] The pushing assembly can push the wired junction box located on the lower clamping plate to the discharge plate, and push the wired junction box located on the feed plate to the lower clamping plate;

[0010] The camera assembly is used to photograph the wired junction box located on the feed plate.

[0011] Furthermore, the feed plate and the discharge plate are rotatably connected to the mounting frame via a rotating shaft, respectively, and the rotating shaft is connected to a rotating shaft driving member for driving the rotating shaft.

[0012] Furthermore, positioning assemblies are arranged on both sides of the feed plate; the two positioning assemblies each include a positioning plate and a positioning cylinder driving the positioning plate to move toward or away from the center of the feed plate.

[0013] Furthermore, a material guiding member is arranged above the feed plate.

[0014] Furthermore, a connecting seat is slidably connected to the same side of the two pairs of clamps, and the connecting seat is connected to a clamping cylinder that drives the two pairs of clamps to open and close; the connecting seat is connected to a rotating cylinder that drives it to rotate by degrees.

[0015] Furthermore, a stopper is connected to one side of the connection seat, and the mounting frame is connected to two limiting columns for rotationally limiting the stopper.

[0016] Further, the pusher assembly includes a driving assembly and two pusher plates arranged at intervals, the pusher plates are slidably connected to the mounting frame, and the driving assembly drives the two pusher plates to reciprocate together;

[0017] At least the pushing plate close to the discharging plate is connected with a lifting driving member for driving the pushing plate to move up and down.

[0018] Furthermore, two hydraulic buffers are installed on the mounting frame, and the two hydraulic buffers are respectively located below the feed plate and the discharge plate.

[0019] Furthermore, recovery boxes are respectively provided below the feed plate and the discharge plate.

[0020] Furthermore, it also includes a second camera assembly, which is used to photograph the wired junction box located on the discharge plate.

[0021] Another object of the utility model is to provide a junction box feeding device, which can realize the correction of disordered wireless junction boxes and disordered horizontally placed wired junction boxes.

[0022] To achieve this purpose, the utility model adopts the following technical solutions:

[0023] A junction box feeding device comprises two wired junction box feeding mechanisms arranged side by side, wherein a flexible vibration plate is arranged between the two discharge plates, and the flexible vibration plate can vibrate and turn over the wireless junction box located thereon.

[0024] The beneficial effects of the utility model are:

[0025] 1. After the utility model uses a camera component to identify the orientation of the wired junction box on the feed plate, the pushing component is used to push the wired junction box to the clamping plate located below, and the clamping and flipping component flips the wired junction box that needs to be flipped over according to the identification result, and the pushing component is used to push the flipped wired junction box or the wired junction box that does not need to be flipped over to the discharge plate, and the orientation of the wired junction box on the discharge plate is confirmed by the camera component, so as to reliably and effectively realize the correction of disordered and flat wired junction boxes.

[0026] 2. The utility model can facilitate timely unloading of multiple superimposed wired junction boxes on the feed plate by driving the feed plate to rotate; and can facilitate timely discharge of NG waste by driving the discharge plate to rotate, thereby ensuring the accuracy of feeding.

[0027] 3. The wired junction box can be automatically clamped and turned over by the material clamping and turning component, which can reliably and effectively realize the automatic turning over of the junction box. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The utility model is a structural schematic diagram of a wired junction box feeding mechanism.

[0029] Figure 2 yes Figure 1 Schematic diagram of the structure of the pushing component and part of the clamping and flipping component.

[0030] Figure 3 It is a front view of the feeding mechanism of the wired junction box provided by the utility model.

[0031] Figure 4 It is a structural schematic diagram of a junction box feeding device provided by the utility model. DETAILED DESCRIPTION

[0032] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0033] Embodiment 1

[0034] like Figures 1 to 3 As shown, a feeding mechanism for a wired junction box includes a mounting frame 1, a feeding plate 2, a clamping and flipping assembly 3, a discharging plate 4, a pushing assembly 5 and a camera assembly 6.

[0035] Specifically, the feed plate 2 and the discharge plate 4 are respectively arranged at the two ends of the mounting frame 1, and are respectively connected to the mounting frame 1 through a rotating shaft 11, and the rotating shaft 11 is connected to a rotating shaft driving member 7 for driving the rotation thereof. In this embodiment, the rotating shaft driving member 7 is preferably a rotary cylinder. When in use, by driving the feed plate 2 to rotate, it is convenient to unload the multiple superimposed wired junction boxes on the feed plate 2 in time; by driving the discharge plate 4 to rotate, it is convenient to discharge NG waste in time to ensure the accuracy of feeding. Among them, a recycling box is respectively arranged below the feed plate 2 and the discharge plate 4.

[0036] In this embodiment, a material guide member 12 is arranged above the feed plate 2, and the material guide member 12 includes two first material guide plates arranged opposite to each other and a second material guide plate connected between the two first material guide plates. The two first material guide plates and the second material guide plate are arranged obliquely, so that the feed end of the material guide member 12 forms a trumpet shape. Of course, the material guide member 12 can also adopt a cylindrical structure as long as it can play a material guiding role. When in use, the material guide member 12 can accurately guide the disordered wired junction box to the material receiving position of the feed plate 2.

[0037] In this embodiment, positioning components 8 are provided on both sides of the feed plate 2; the two positioning components 8 each include a positioning plate 81 and a positioning cylinder 82 for driving the positioning plate 81 to move toward or away from the center of the feed plate 2. After the feed plate 2 receives the material, the two positioning cylinders 82 drive the corresponding positioning plate 81 to move toward the center of the feed plate 2 to position the wired junction box, so as to facilitate accurate visual inspection and material pushing operations on the wired junction box.

[0038] In this embodiment, two hydraulic buffers 9 are installed on the mounting frame 1. The two hydraulic buffers 9 are respectively located below the feed plate 2 and the discharge plate 4, and are used to buffer the rotating feed plate 2 or the discharge plate 4, thereby reducing vibration and noise.

[0039] like Figure 2 and 3 As shown, the material clamping and flipping assembly 3 includes two clamping plates 31 disposed between the feed plate 2 and the discharge plate 4 and arranged up and down, and the two clamping plates 31 can clamp the wiring junction box and flip it up and down. Among them, a connecting seat 32 is slidably connected to the same side of the two clamping plates 31, and the connecting seat 32 is connected to a clamping cylinder 33 that drives the two clamping plates 31 to open and close; the connecting seat 32 is connected to a rotating cylinder 34 that drives it to rotate 180 degrees.

[0040] Furthermore, a stopper 321 is connected to one side of the connection seat 32 , and two limiting columns 13 for rotationally limiting the stopper 321 are connected to the mounting frame 1 .

[0041] When in use, driven by the clamping cylinder 33, the two clamping plates 31 move toward each other to clamp and fix the wired junction box; driven by the rotating cylinder 34, the two clamping plates 31 rotate 180°, thereby reliably and effectively realizing the automatic turning over action of the wired junction box.

[0042] like Figure 2 As shown, the pusher assembly 5 includes a drive assembly 52 and two pusher plates 51 arranged at intervals. The two pusher plates 51 are slidably arranged on the mounting frame 1. The first pusher plate 51 is used to push the wired junction box located on the lower clamping plate 31 to the discharge plate 4, and the second pusher plate 51 is used to push the wired junction box located on the feed plate 2 to the lower clamping plate 31; the drive assembly 52 drives the two pusher plates 51 to reciprocate together. Among them, the first pusher plate 51 is connected to a lifting drive member 53 that drives it to rise and fall, so that the first pusher plate 51 avoids the wired junction box located on the lower clamping plate 31 during the return process. Of course, if there is already a wired junction box on the receiving plate 2 when the second pusher plate 51 returns, a second lifting drive member 53 that drives the second pusher plate 51 to rise and fall needs to be added to facilitate bypassing the wired junction box located on the receiving plate 2. In this embodiment, the lifting drive member 53 is preferably a slide cylinder.

[0043] Furthermore, the driving assembly 52 includes two pulleys 521, a belt 522 and a servo motor 523. The two pulleys 521 are rotatably mounted on the mounting frame 1, the belt 522 is sleeved on the two pulleys 521, and the servo motor 523 drives one of the pulleys 521 to rotate. Both push plates 51 are connected to the belt 522.

[0044] It should be noted that, in order to prevent the second push plate 51 from interfering with the positioning plate 81 during the return stroke, a third lifting drive member 53 for driving the positioning plate 81 to move up and down may be provided.

[0045] In the wired junction box feeding mechanism, the camera assembly 6 is used to photograph the wired junction box located on the feed plate 2 to identify whether it is a single wired junction box and the orientation of the wired junction box. The wired junction box feeding mechanism is also provided with a second camera assembly 6, which is used to photograph the wired junction box located on the discharge plate 4 to identify whether there is NG waste. In this embodiment, the two camera assemblies 6 both include industrial cameras and light sources.

[0046] The utility model discloses a wired junction box feeding mechanism. When in use, the receiving plate 2 receives disordered wired junction boxes; two positioning components 8 position the wired junction boxes on the receiving plate 2; the first camera component 6 identifies whether it is a single wired junction box and identifies whether the orientation of the single wired junction box is forward or reverse; if it is not a single wired junction box, the receiving plate 2 rotates to discharge the material under the drive of the rotating shaft driving component 7; the pushing component 5 pushes the wired junction box on the lower clamping plate 31 to the discharging plate 4, and pushes the wired junction box on the feeding plate 2 to the Located on the clamping plate 31 below; if the orientation recognition result of the first camera component 6 is reverse, the clamping and flipping component 3 clamps and fixes the wired junction box and rotates and flips it to correct the orientation of the wired junction box; the second camera component 6 identifies the orientation of the wired junction box located on the discharge plate 4, if it is a corrected wired junction box, the wired junction box is taken away, if it is not a corrected wired junction box (NG waste), the discharge plate 4 is driven by the shaft drive 7 to rotate and unload; thereby reliably and effectively realizing the correction of the disordered and flat wired junction boxes.

[0047] Embodiment 2

[0048] like Figure 4 As shown, a junction box feeding device of the present embodiment can realize the correct feeding of disordered wired junction boxes and disordered wireless junction boxes. The junction box feeding device includes two wired junction box feeding mechanisms arranged side by side, and the structure of the wired junction box feeding mechanism is shown in Example 1. Among them, a flexible vibration plate 10 is arranged between the two discharge plates 4, and the flexible vibration plate 10 is used to vibrate and turn over the wireless junction box placed thereon. Among them, a third camera assembly 6 can be arranged above the flexible vibration plate 10, which is used to shoot the wireless junction box in the flexible vibration plate 10 to identify the orientation of the wireless junction box.

[0049] The utility model discloses a junction box feeding device, which can be used to realize the correction of two disorderly laid horizontal wired junction boxes and one disorderly laid horizontal wireless junction box, so as to ensure that the three junction boxes are installed on the photovoltaic panel in the correct direction.

[0050] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. A wired junction box feeding mechanism, characterized in that: It comprises a mounting frame (1), a feed plate (2), a material clamping and flipping assembly (3), a discharge plate (4), a material pushing assembly (5) and a camera assembly (6); The feed plate (2) and the discharge plate (4) are respectively arranged at two ends of the mounting frame (1); The material clamping and flipping assembly (3) comprises two clamping plates (31) located between the feed plate (2) and the discharge plate (4) and arranged up and down, and the two clamping plates (31) are capable of clamping the wiring junction box and flipping it up and down; The pushing assembly (5) is capable of pushing the wired junction box located on the lower clamping plate (31) to the discharge plate (4), and pushing the wired junction box located on the feed plate (2) to the lower clamping plate (31); The camera assembly (6) is used to photograph the wired junction box located on the feed plate (2).

2. The wired junction box feeding mechanism according to claim 1, characterized in that: The feed plate (2) and the discharge plate (4) are rotatably connected to the mounting frame (1) via a rotating shaft (11), respectively. The rotating shaft (11) is connected to a rotating shaft driving member (7) for driving the rotating shaft (11).

3. The wired junction box feeding mechanism according to claim 1, characterized in that: Positioning assemblies (8) are arranged on both sides of the feed plate (2); the two positioning assemblies (8) each comprise a positioning plate (81) and a positioning cylinder (82) for driving the positioning plate (81) to move towards or away from the center of the feed plate (2).

4. The wired junction box feeding mechanism according to claim 1, characterized in that: A material guiding component (12) is arranged above the feed plate (2).

5. The wired junction box feeding mechanism according to claim 1, characterized in that: A connecting seat (32) is slidably connected to the same side of the two pairs of clamping plates (31), and the connecting seat (32) is connected to a clamping cylinder (33) for driving the two pairs of clamping plates (31) to open and close; the connecting seat (32) is connected to a rotating cylinder (34) for driving it to rotate 180 degrees.

6. The wired junction box feeding mechanism according to claim 5, characterized in that: A stopper (321) is connected to one side of the connection seat (32), and the mounting frame (1) is connected to two limit posts (13) for rotationally limiting the stopper (321).

7. The wired junction box feeding mechanism according to claim 1, characterized in that: The pusher assembly (5) comprises a driving assembly (52) and two pusher plates (51) arranged at intervals, wherein the pusher plates (51) are slidably connected to the mounting frame (1), and the driving assembly (52) drives the two pusher plates (51) to move reciprocally together; At least the pushing plate (51) close to the discharge plate (4) is connected to a lifting drive member (53) for driving it to move up and down.

8. The wired junction box feeding mechanism according to claim 1, characterized in that: Two hydraulic buffers (9) are installed on the mounting frame (1), and the two hydraulic buffers (9) are respectively located below the feed plate (2) and the discharge plate (4).

9. The wired junction box feeding mechanism according to claim 1, characterized in that: It also includes a second camera assembly (6), and the second camera assembly (6) is used to photograph the wired junction box located on the discharge plate (4).

10. A junction box feeding device, characterized in that: It comprises two wired junction box feeding mechanisms as claimed in any one of claims 1 to 9 arranged side by side; a flexible vibration plate (10) is arranged between the two discharge plates (4), and the flexible vibration plate (10) can vibrate and turn over the wireless junction box located thereon.