Copper coil wrapping device for electromagnetic wire production

Abstract

The utility model belongs to the technical field of electromagnetic wire production, and particularly relates to a copper coil wrapping device for electromagnetic wire production, which comprises a base, two sides of the upper surface of the base are respectively provided with a supporting plate, the top end of each supporting plate is provided with a first positioning groove hole, and one side of the upper surface of the base is provided with a mounting seat. A gear motor is mounted at the top end of the mounting base, a driving gear is mounted on an output shaft of the gear motor, and a winding mechanism is mounted at the top end of the supporting plate. According to the electromagnetic wire winding device, one winding mechanism or multiple winding mechanisms can be installed according to production requirements, winding of one electromagnetic wire or multiple electromagnetic wires is achieved, use of workers is facilitated, the production cost is reduced, and practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of electromagnetic wire production, and particularly relates to a copper coil wrapping device for electromagnetic wire production. Background Art

[0002] Insulated wires used to manufacture coils or windings in electrical products, also known as winding wires, are electromagnetic wires that must meet a variety of usage and manufacturing process requirements. The former include their shape, specifications, ability to work at high temperatures for short and long periods of time, and withstand strong vibrations and centrifugal forces at high speeds in certain occasions, withstand corona and breakdown at high voltages, and resist chemical corrosion in special atmospheres. The latter include the requirements for withstanding stretching, bending and abrasion during winding and embedding, as well as swelling and erosion during impregnation and drying. When producing electromagnetic wires, the produced electromagnetic wires need to be reeled up for the next step of processing and production.

[0003] After searching, the patent announcement number CN216662051U discloses a copper coil constant tension wrapping device for electromagnetic wire production, including a workbench, the top of which is fixedly connected with a first limit assembly and an adjustment assembly, the interior of the first limit assembly is provided with an electromagnetic wire, the top of the adjustment assembly is fixedly connected with a vertical plate, the number of the vertical plates is two, and the opposite surfaces of the two vertical plates are provided with a first circular hole. By setting the first limit assembly, the second limit assembly, the adjustment assembly, the clamping rod and the spring, the distance between the two vertical plates is adjusted to a suitable position through the adjustment assembly, so that the second limit assembly is movably connected to the interior of the collection wheel, and the two second limit assemblies overlap with the inner wall of the collection wheel, so as to facilitate the fixed limit of the collection wheels of different sizes and dimensions, and the electromagnetic wire is passed through the interior of the first limit assembly, and the electromagnetic wires of different diameters are conveniently limited and guided through the first limit assembly.

[0004] In actual use, the existing copper coil winding device for electromagnetic wire production can generally only be used to wind up one electromagnetic wire, and cannot be used to wind up multiple electromagnetic wires according to production needs. When winding up multiple electromagnetic wires, multiple winding devices need to be used, which increases production costs and is inconvenient for staff to use. For this reason, we propose a copper coil winding device for electromagnetic wire production to solve the existing problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a copper coil wrapping device for electromagnetic wire production to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] A copper coil wrapping device for electromagnetic wire production comprises a base: support plates are installed on both sides of the upper surface of the base, a first positioning slot is opened on the top of the support plate, a mounting seat is installed on one side of the upper surface of the base, a reduction motor is installed on the top of the mounting seat, a driving gear is installed on the output shaft of the reduction motor, and a winding mechanism is installed on the top of the support plate;

[0008] The winding mechanism includes a second positioning slot, a first side plate, a driven gear, a first connecting shaft, a positioning block, a third connecting shaft, a limit plate, a winding roller, a U-shaped handle, a first connecting plate, a second connecting plate, a third connecting plate, a U-shaped connecting plate, a connecting rod, a second side plate, a second connecting shaft, a through hole, a connecting column, a spring, a first positioning hole, a second positioning hole and a positioning column, the first connecting shaft and the second connecting shaft are respectively installed in the bearings on the outer walls of the first side plate and the second side plate, one end of the first connecting shaft and the second connecting shaft are installed with a U-shaped connecting plate, and the third connecting shaft is installed on the inner side of the U-shaped connecting plate Connecting shaft, both side surfaces of the U-shaped connecting plate are connected to the second connecting plate through a connecting rod, a through hole is opened at the center position of the surface of the second connecting plate, a connecting column is installed in the through hole, one end of the connecting column is connected to the positioning column through a third connecting plate, the other end of the positioning column passes through the first positioning hole and is installed in the second positioning hole, the third connecting shaft is installed on one side outer wall of the limiting plate, and the limiting plate is installed on the end walls at both ends of the winding roller, the top of the first side plate and the second top end are opened with a second positioning slot hole, and the bottom ends of the first side plate and the second side plates are installed with positioning blocks.

[0009] Furthermore, a driven gear is mounted on the outer wall of the other end of the first connecting shaft, and the driven gear is meshedly connected with the driving gear.

[0010] Furthermore, there is a gap connection between the outer wall of the connecting column and the hole wall of the through hole, the other end of the connecting column is connected to the U-shaped handle through the first connecting plate, a spring is sleeved on the outside of the outer wall of the connecting column, and the spring is located between the second connecting plate and the third connecting plate.

[0011] Furthermore, the outer wall of the positioning column is gap-connected with the hole walls of the first positioning hole and the second positioning hole.

[0012] Furthermore, the first positioning holes are formed on both side surfaces of the U-shaped connecting plate, and the second positioning holes are formed on both sides of the outer wall of the third connecting shaft.

[0013] Furthermore, the positioning block on the winding mechanism is installed in a first positioning slot hole on the support plate, and the positioning block on the winding mechanism is installed in a second positioning slot hole on another winding mechanism.

[0014] Furthermore, the outer wall of the positioning block is gap-connected with the hole wall of the first positioning slot hole and the hole wall of the second positioning slot hole.

[0015] By means of the above technical solution, the utility model provides a copper coil wrapping device for electromagnetic wire production, which has at least the following beneficial effects:

[0016] 1. The utility model is arranged through a series of coordinated structures. Since the positioning block on the winding mechanism is installed in the first positioning slot hole on the support plate, the positioning block on the winding mechanism is installed in the second positioning slot hole on the other winding mechanism, the outer wall of the positioning block and the hole wall of the first positioning slot hole and the hole wall of the second positioning slot hole are all gap-connected, so that it is convenient for the staff to install the winding mechanism on the support plate, and it is also convenient for the staff to stack and assemble the two winding mechanisms. When the reduction motor is started, the driving gear will drive the rotation of the driving gear, and the rotation of the driving gear can drive the driven gear on the winding mechanism to rotate, and the rotation of the driven gear can drive the driven gear on the other winding mechanism to rotate. Therefore, the utility model can install one winding mechanism or multiple winding mechanisms according to production needs, realize the winding of one electromagnetic wire or multiple electromagnetic wires, facilitate the use of the staff, and reduce the production cost.

[0017] 2. The utility model is provided with a series of structures such as a U-shaped connecting plate, a positioning column, a first positioning hole, a second positioning hole, and a spring. When the staff pulls the U-shaped handle and moves the positioning column out of the second positioning hole, the staff can disassemble and assemble the winding roller. Therefore, the utility model is convenient for the staff to disassemble, assemble and replace the winding roller, and the disassembly and assembly of the winding roller is convenient, which improves the efficiency of the disassembly and assembly operation of the winding roller and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0019] Figure 1 Schematic diagram of the three-dimensional structure of the copper coil wrapping device for electromagnetic wire production provided in the embodiment of the present application Figure 1 ;

[0020] Figure 2 Schematic diagram of the three-dimensional structure of the copper coil wrapping device for electromagnetic wire production provided in the embodiment of the present application Figure 2 ;

[0021] Figure 3 A schematic diagram of the base structure of a copper coil wrapping device for electromagnetic wire production provided in an embodiment of the present application;

[0022] Figure 4 Schematic diagram of the winding mechanism structure of the copper coil wrapping device for electromagnetic wire production provided in the embodiment of the present application Figure 1 ;

[0023] Figure 5 Schematic diagram of the winding mechanism structure of the copper coil wrapping device for electromagnetic wire production provided in the embodiment of the present application Figure 2 ;

[0024] Figure 6 A cross-sectional view of the winding mechanism of the copper coil winding device for electromagnetic wire production provided in an embodiment of the present application.

[0025] In the figure: 1. winding mechanism; 101. second positioning slot; 102. first side plate; 103. driven gear; 104. first connecting shaft; 105. positioning block; 106. third connecting shaft; 107. limit plate; 108. winding roller; 109. U-shaped handle; 110. first connecting plate; 111. second connecting plate; 112. third connecting plate; 113. U-shaped connecting plate; 114. connecting rod; 115. second side plate; 116. second connecting shaft; 117. through hole; 118. connecting column; 119. spring; 120. first positioning hole; 121. second positioning hole; 122. positioning column; 2. reduction motor; 3. mounting seat; 4. support plate; 5. base; 6. driving gear; 7. first positioning slot. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 6The utility model of the copper coil wrapping device for electromagnetic wire production mainly includes a base 5: support plates 4 are installed on both sides of the upper surface of the base 5, and a first positioning slot 7 is opened on the top of the support plate 4. A mounting seat 3 is installed on one side of the upper surface of the base 5, and a reduction motor 2 is installed on the top of the mounting seat 3. A driving gear 6 is installed on the output shaft of the reduction motor 2, and a winding mechanism 1 is installed on the top of the support plate 4. The winding mechanism 1 includes a second positioning slot 101, a first side plate 102, a driven gear 103, a first connecting shaft 104, a positioning block 105, a third connecting shaft 106, a limiting plate 107, a winding roller 108, a U-shaped handle 109, a first connecting plate 110, a second connecting plate 111, a third connecting plate 112, a U-shaped A connecting plate 113, a connecting rod 114, a second side plate 115, a second connecting shaft 116, a through hole 117, a connecting column 118, a spring 119, a first positioning hole 120, a second positioning hole 121 and a positioning column 122, the first connecting shaft 104 and the second connecting shaft 116 are respectively installed in the bearings on the outer walls of the first side plate 102 and the second side plate 115, one end of the first connecting shaft 104 and the second connecting shaft 116 are both installed with a U-shaped connecting plate 113, the inner side of the U-shaped connecting plate 113 is installed with the third connecting shaft 106, both side surfaces of the U-shaped connecting plate 113 are connected to the second connecting plate 111 through the connecting rod 114, the center position of the surface of the second connecting plate 111 is provided with a through hole 117, and a A connecting column 118, one end of the connecting column 118 is connected to the positioning column 122 through the third connecting plate 112, the other end of the positioning column 122 passes through the first positioning hole 120 and is installed in the second positioning hole 121, the third connecting shaft 106 is installed on one side outer wall of the limiting plate 107, the limiting plate 107 is installed on the end walls at both ends of the winding roller 108, the first side plate 102 and the top of the second top are both provided with a second positioning slot 101, the bottom ends of the first side plate 102 and the second side plate 115 are both installed with a positioning block 105, because the positioning block 105 on the winding mechanism 1 is installed in the first positioning slot 7 on the support plate 4, the positioning block 105 on the winding mechanism 1 is installed in the second positioning slot 101 on another winding mechanism 1, The outer wall of the positioning block 105 is connected with the hole wall of the first positioning slot 7 and the hole wall of the second positioning slot 101 by a gap, so that it is convenient for the staff to install the winding mechanism 1 on the support plate 4, and it is also convenient for the staff to stack and assemble the two winding mechanisms 1. The start of the reduction motor 2 will drive the driving gear 6 to rotate, and the rotation of the driving gear 6 can drive the driven gear 103 on the winding mechanism 1 to rotate, and the rotation of the driven gear 103 can drive the driven gear 103 on another winding mechanism 1 to rotate. Therefore, the utility model can install one winding mechanism 1 or multiple winding mechanisms 1 according to production needs, realize the winding of one electromagnetic wire or multiple electromagnetic wires, facilitate the use of the staff, and reduce the production cost.When the staff pulls the U-shaped handle 109 and moves the positioning column 122 out of the second positioning hole 121, the staff can disassemble and assemble the winding roller 108, so that the utility model is convenient for the staff to disassemble and replace the winding roller 108, and the disassembly and assembly operation of the winding roller 108 is convenient, which improves the efficiency of the disassembly and assembly operation of the winding roller 108.

[0028] A driven gear 103 is installed on the outer wall of the other end of the first connecting shaft 104, and the driven gear 103 is meshed with the driving gear 6. There is a gap connection between the outer wall of the connecting column 118 and the hole wall of the through hole 117. Because there is a gap connection between the outer wall of the connecting column 118 and the hole wall of the through hole 117, the movement of the connecting column 118 can be limited and guided. The other end of the connecting column 118 is connected to the U-shaped handle 109 through the first connecting plate 110. A spring 119 is sleeved on the outer side of the outer wall of the connecting column 118, and the spring 119 is located between the second connecting plate 111 and the third connecting plate 112. There is a gap connection between the outer wall of the positioning column 122 and the hole walls of the first positioning hole 120 and the second positioning hole 121. Because there is a gap connection between the outer wall of the positioning column 122 and the hole walls of the first positioning hole 120 and the second positioning hole 121, it is convenient to install the positioning column 122 to the first positioning hole 120 and the third positioning hole 121. The first positioning hole 120 is provided on both side surfaces of the U-shaped connecting plate 113, and the second positioning hole 121 is provided on both sides of the outer wall of the third connecting shaft 106. The positioning block 105 on the winding mechanism 1 is installed in the first positioning slot 7 on the support plate 4, and the positioning block 105 on the winding mechanism 1 is installed in the second positioning slot 101 on another winding mechanism 1. The outer wall of the positioning block 105 and the hole wall of the first positioning slot 7 and the hole wall of the second positioning slot 101 are all connected by gaps. Because the outer wall of the positioning block 105 and the hole wall of the first positioning slot 7 and the hole wall of the second positioning slot 101 are all connected by gaps, it is convenient to install the positioning block 105 into the first positioning slot 7 and the second positioning slot 101 or to move the positioning block 105 out of the first positioning slot 7 and the second positioning slot 101.

[0029] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A copper coil wrapping device for electromagnetic wire production, characterized in that: The invention comprises a base (5): support plates (4) are installed on both sides of the upper surface of the base (5); a first positioning slot (7) is provided at the top of the support plate (4); a mounting seat (3) is installed on one side of the upper surface of the base (5); a reduction motor (2) is installed at the top of the mounting seat (3); a driving gear (6) is installed on the output shaft of the reduction motor (2); and a winding mechanism (1) is installed at the top of the support plate (4); The winding mechanism (1) comprises a second positioning slot (101), a first side plate (102), a driven gear (103), a first connecting shaft (104), a positioning block (105), a third connecting shaft (106), a limiting plate (107), a winding roller (108), a U-shaped handle (109), a first connecting plate (110), a second connecting plate (111), a third connecting plate (112), a U-shaped connecting plate (113), a connecting rod (114), a second side plate (115), A second connecting shaft (116), a through hole (117), a connecting column (118), a spring (119), a first positioning hole (120), a second positioning hole (121) and a positioning column (122); the first connecting shaft (104) and the second connecting shaft (116) are respectively installed in the bearings on the outer walls of the first side plate (102) and the second side plate (115); one end of the first connecting shaft (104) and the second connecting shaft (116) are both installed with a U-shaped connecting plate (113); A third connecting shaft (106) is installed on the inner side of the U-shaped connecting plate (113); both side surfaces of the U-shaped connecting plate (113) are connected to the second connecting plate (111) via connecting rods (114); a through hole (117) is provided at the center of the surface of the second connecting plate (111); a connecting column (118) is installed in the through hole (117); one end of the connecting column (118) is connected to a positioning column (122) via the third connecting plate (112); the positioning column (122) is connected to the second connecting plate (111) via the third connecting plate (112); The other end of the first side plate (102) passes through the first positioning hole (120) and is installed in the second positioning hole (121), the third connecting shaft (106) is installed on an outer wall of one side of the limiting plate (107), the limiting plate (107) is installed on the end walls at both ends of the winding roller (108), the top ends of the first side plate (102) and the second top end are both provided with a second positioning slot hole (101), and the bottom ends of the first side plate (102) and the second side plate (115) are both provided with a positioning block (105).

2. The copper coil wrapping device for electromagnetic wire production according to claim 1, characterized in that: A driven gear (103) is mounted on the outer wall of the other end of the first connecting shaft (104), and the driven gear (103) is meshingly connected with the driving gear (6).

3. The copper coil wrapping device for electromagnetic wire production according to claim 1, characterized in that: The outer wall of the connecting column (118) is connected to the hole wall of the through hole (117) with a gap, the other end of the connecting column (118) is connected to the U-shaped handle (109) via the first connecting plate (110), and a spring (119) is sleeved on the outer side of the outer wall of the connecting column (118), and the spring (119) is located between the second connecting plate (111) and the third connecting plate (112).

4. The copper coil wrapping device for electromagnetic wire production according to claim 1, characterized in that: The outer wall of the positioning column (122) is gap-connected to the hole walls of the first positioning hole (120) and the second positioning hole (121).

5. The copper coil wrapping device for electromagnetic wire production according to claim 1, characterized in that: The first positioning holes (120) are formed on two side surfaces of the U-shaped connecting plate (113), and the second positioning holes (121) are formed on two sides of an outer wall of the third connecting shaft (106).

6. The copper coil wrapping device for electromagnetic wire production according to claim 1, characterized in that: The positioning block (105) on the winding mechanism (1) is installed in a first positioning slot (7) on the support plate (4), and the positioning block (105) on the winding mechanism (1) is installed in a second positioning slot (101) on another winding mechanism (1).

7. The copper coil wrapping device for magnet wire production according to claim 1, characterized in that: The outer wall of the positioning block (105) is gap-connected to the hole wall of the first positioning slot hole (7) and the hole wall of the second positioning slot hole (101).

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