Quenching device for bearing ring machining

By designing a quenching device that contains components such as motor, electric telescopic rod and circulating pump, the problem of quenching device for the process of quenching device, which solves the problem of inconvenient impurities pollution and residual heat utilization after the quenching is completed. The cycle of agents improves the convenience and efficiency of operation.

CN222411735UActive Publication Date: 2025-01-28CHANGSHAN YARUI BEARING CO LTD
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Patent Information

Application Number
CN202421238333.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-01-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing quenching device for bearing ring processing will produce impurities after quenching, resulting in contamination of the quenching agent and making it inconvenient to take the bearing ring and use waste heat.

Method used

A quenching device including a processing table and quenching box, through motors, electric telescopic rods, quenching tables, bearing rings, rods, screws, installation boards, quenching boxes, fixed boards, grooves, conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards and conveyor boards. The cooperation of the filter to achieve the quenching and filtering of the bearing sleeve circle and the combination of circulating pumps, circulation pipes, recycling boxes, water tanks, water inlet pipes, and water pumps to achieve circulating use of quenching agents.

Benefits of technology

Effectively filter the impurities produced during the quenching of the bearing set, collect and use the quenching agent, simplify the operating process, and improve the efficiency and convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222411735U_ABST
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Abstract

The utility model provides a quenching device for bearing ring machining, and belongs to the technical field of bearing ring machining and quenching. The quenching device for bearing ring machining comprises a machining table and a quenching box, the quenching box is arranged at the top of the machining table, a quenching mechanism comprises a motor, the motor is fixed to one side of the machining table, a rod barrel is arranged at the output end of the motor, a lead screw is in threaded connection with the interior of the rod barrel, and the lead screw is in threaded connection with the machining table. Through mutual cooperation of the motor, the electric telescopic rod, the quenching table, the bearing ring body, the rod cylinder, the lead screw, the mounting plate, the quenching box, the fixing plate, the groove, the conveying plate and the filter screen, the motor is controlled to rotate reversely or forwards, and the electric telescopic rod is controlled to synchronously extend or retract, so that the quenching table ascends or descends and rotates; the impurities are filtered by the filter screen in the recycling box, and the quenching agent falls to the bottom of the recycling box through the filter screen, so that the impurities are filtered, and the quenching agent can be collected and is convenient to take.
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Description

Technical Field

[0001] The utility model relates to the field of bearing ring processing and quenching, in particular to a quenching device for bearing ring processing. Background Art

[0002] The quenching device used in the processing of bearing rings is usually a special heat treatment equipment used to quench the bearing rings to improve their hardness and wear resistance. Quenching is a heat treatment process that changes the metal structure through rapid cooling to make it have higher hardness and strength. The heating furnace is used to heat the bearing rings to the quenching temperature. The heating temperature is usually determined according to the material type and specific process requirements. During the quenching process, the bearing rings need to be cooled rapidly to achieve the required metal structure and hardness.

[0003] In the specific processing and quenching of the bearing ring, the bearing ring needs to be placed in a quenching device for quenching after the processing is completed. However, the existing quenching device will produce impurities after the bearing ring is quenched. When these impurities are mixed with the quenching agent, they will pollute the quenching agent, and it is inconvenient to take the bearing ring, and the residual heat is not utilized, which is not convenient for the operator to use. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a quenching device for bearing ring processing that overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a quenching device for bearing ring processing, comprising a processing table and a quenching box, wherein the quenching box is arranged on the top of the processing table.

[0007] A quenching mechanism, wherein the quenching mechanism comprises a motor, the motor is fixed to one side of the processing table, a rod barrel is provided at the output end of the motor, a screw rod is connected to the inner thread of the rod barrel, a mounting plate is provided at the top of the screw rod, a quenching table is provided inside the quenching box, an electric telescopic rod is provided at the top of the quenching table, a conveying plate is provided at the front of the quenching box, and a plurality of mounting holes are opened inside the conveying plate;

[0008] The bearing ring body is arranged on the top of the quenching table, a baffle is arranged at the bottom of the inner cavity of the quenching box, a circulation pipe is arranged at the bottom of the baffle, and a circulation pump is arranged at one end of the circulation pipe.

[0009] In a preferred solution, a slide cylinder is provided on the other side of the processing table, and a slide rod is provided inside the slide cylinder.

[0010] In a preferred solution, a fixing plate is provided on the top of the sliding rod, and the fixing plate and the mounting plate are both arranged inside the quenching box.

[0011] In a preferred solution, the fixing plate and the mounting plate are respectively arranged on both sides of the quenching table, a fixing rod is fixedly installed between the fixing plate and the mounting plate, and the fixing rod is inserted into the interior of the quenching table.

[0012] In a preferred solution, a mounting platform is provided at the rear of the quenching box, and the electric telescopic rod is fixed to the bottom of the mounting platform.

[0013] In a preferred solution, a limiting groove is provided on one side of the inner cavity of the quenching box, and a groove is provided inside the limiting groove.

[0014] In a preferred embodiment, a water tank is provided at the rear of the quenching box, the circulating pump is provided at the bottom of the water tank, a water pump is provided at the top of the water tank, a water inlet pipe is provided at the top of the water pump, and the water inlet pipe is provided inside the quenching box.

[0015] In a preferred solution, a recovery box is provided on the top of the processing table, the recovery box is provided below the conveying plate, a filter is provided inside the recovery box, one end of the circulation pipe is provided inside the recovery box, a collection box is provided on the top of the processing table, the collection box is provided at the bottom of the conveying plate, and an installation door is provided on one side of the processing table.

[0016] The utility model provides a quenching device for bearing ring processing, and its beneficial effects include:

[0017] 1. Through the cooperation of the motor, electric telescopic rod, quenching table, bearing ring body, rod barrel, screw, mounting plate, quenching box, fixing plate, groove, conveying plate and filter, the bearing ring body is placed on the top of the quenching table, the motor is controlled to reverse or forward and the electric telescopic rod is controlled to extend or retract synchronously, so as to make the quenching table rise or fall. When the bearing ring body moves to the groove, only the motor can be turned off, the electric telescopic rod rises, so that the quenching table rotates, and the impurities are filtered by the filter inside the recovery box, and the quenching agent falls to the bottom of the recovery box through the filter, so as to filter the impurities and collect the quenching agent for easy taking.

[0018] 2. Through the cooperation of the circulation pump, circulation pipe, recovery tank, water tank, water inlet pipe, water pump and baffle, start the circulation pump to extract the quenching agent in the recovery tank through the circulation pipe and transport it to the water tank, start the water pump to extract the quenching agent in the water tank, and circulate the quenching agent back to the quenching box through the water inlet pipe. Since the circulation pipe is arranged at the bottom of the baffle, the quenching agent is arranged inside the baffle, so that the heat inside the quenching box can heat the circulation pipe through the baffle, and then use the residual heat, and the quenching agent can be recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;

[0021] Figure 2 A schematic diagram of the internal structure of a quenching box provided in an embodiment of the utility model;

[0022] Figure 3 A schematic diagram of the bottom structure of the baffle provided in an embodiment of the utility model;

[0023] Figure 4 A schematic diagram of the cross-sectional structure of a quenching box provided in an embodiment of the utility model;

[0024] In the figure: 1. quenching mechanism; 11. motor; 12. rod barrel; 13. screw rod; 14. mounting plate; 15. slide barrel; 16. slide rod; 17. fixing plate; 18. quenching table; 19. electric telescopic rod; 2. processing table; 21. limit groove; 22. groove; 23. conveying plate; 24. recycling box; 25. filter screen; 26. circulation pump; 27. water tank; 28. water pump; 29. ​​water inlet pipe; 3. baffle; 31. mounting table; 32. collection box; 33. mounting door; 34. fixing rod; 35. quenching box; 4. bearing ring body. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-Figure 4The utility model provides a technical solution: a quenching device for bearing ring processing, comprising a quenching mechanism 1, a bearing ring body 4, a processing table 2 and a quenching box 35. The quenching mechanism 1 can filter the impurities generated by the bearing ring body 4 and can collect the quenching agent, which is convenient for the operator to take. The quenching box 35 is arranged on the top of the processing table 2. The quenching mechanism 1 includes a motor 11, which is fixed to one side of the processing table 2. A rod barrel 12 is arranged at the output end of the motor 11. A screw rod 13 is connected to the inner thread of the rod barrel 12. A mounting plate 14 is arranged on the top of the screw rod 13. A quenching table 18 is rotatably arranged inside the quenching box 35. An electric telescopic rod 19 is arranged on the top of the quenching table 18. The front of the quenching box 35 A conveying plate 23 is provided at the bottom, and a plurality of mounting holes are opened inside the conveying plate 23. By opening the mounting holes, impurities can be cleaned during quenching of the bearing ring body 4 and the quenching agent can be preliminarily filtered. Through the cooperation of the motor 11, the electric telescopic rod 19, the quenching table 18, the bearing ring body 4, the rod barrel 12, the screw 13, the mounting plate 14, the quenching box 35, the fixing plate 17, the groove 22, the conveying plate 23 and the filter screen 25, when the operator needs to quench the bearing ring body 4, first, the motor 11 and the electric telescopic rod 19 can be simultaneously controlled to raise the quenching table 18, and then the bearing ring body 4 can be placed on the top of the quenching table 18, and then the motor 11 can be controlled to reverse and the electric telescopic rod 19 can be controlled to simultaneously The motor 11 drives the rod barrel 12 to reverse synchronously, and the reversed rod barrel 12 drives the screw rod 13 to move downward. The screw rod 13 moving downward drives the quenching table 18 to move downward in the quenching box 35 through the mounting plate 14. The quenching table 18 moving downward drives the slide bar 16 to move downward in the slide barrel 15 through the fixing plate 17. When the quenching table 18 drives the bearing ring body 4 to contact the quenching agent in the quenching box 35, the bearing ring body 4 performs a quenching operation. When the quenching of the bearing ring body 4 is completed, the motor 11 is controlled to rotate forward and the electric telescopic rod 19 is controlled to be recovered. The forward-rotating motor 11 drives the rod barrel 12 to rotate forward, and the forward-rotating rod barrel 12 drives the screw rod 13 to move upward. The screw rod 13 moving upward drives the quenching agent through the mounting plate 14. The quenching table 18 moves upward in the quenching box 35, and the upwardly moving quenching box 35 drives the slide bar 16 to move upward in the slide tube 15 through the fixed plate 17. When the upwardly moving quenching table 18 drives the bearing ring body 4 to move upward, when the bearing ring body 4 moves to the groove 22, the operator can only turn off the motor 11, and then the operator can continue to control the electric telescopic rod 19 to rise, so that the quenching table 18 after quenching is rotated, so that the bearing ring body 4 and the impurities generated during quenching move out of the groove 22 under the action of their own gravity and then fall on the conveying plate 23. Because the conveying plate 23 is set to an inclined shape and is provided with a mounting hole, the bearing ring body 4 falling on the conveying plate 23 can slide along the conveying plate 23.At the same time, impurities and the quenching agent carried by the bearing ring body 4 fall into the interior of the recovery box 24 from the mounting hole opened in the conveying plate 23, and the impurities are filtered by the filter screen 25 inside the recovery box 24, and the quenching agent falls to the bottom of the recovery box 24 through the filter screen 25, so that the impurities generated by the bearing ring body 4 can be filtered, and the quenching agent can be collected, which is convenient for the operator to take.

[0027] Reference Figure 1-Figure 4 In a preferred embodiment, the bearing ring body 4 is arranged on the top of the quenching table 18, a baffle 3 is arranged at the bottom of the inner cavity of the quenching box 35, a circulation pipe is arranged at the bottom of the baffle 3, and a circulation pump 26 is arranged at one end of the circulation pipe. A slide cylinder 15 is arranged on the other side of the processing table 2. By arranging the slide cylinder 15 and the slide rod 16, the position of the quenching table 18 can be limited. The slide cylinder 15 is arranged inside the slide rod 16, and the top of the slide rod 16 is arranged with a fixing plate 17. The fixing plate 17 and the mounting plate 14 are both arranged inside the quenching box 35. The fixing plate 17 and the mounting plate 14 are respectively arranged on both sides of the quenching table 18. A fixing rod 34 is fixedly installed between the fixing plate 17 and the mounting plate 14. The fixing rod 34 is inserted into the inside of the quenching table 18. A mounting table 31 is arranged at the rear of the quenching box 35. The electric telescopic rod 19 is fixed to the bottom of the mounting table 31. By arranging the electric telescopic rod 19, The quenching table 18 can be placed in a parallel state. Through the cooperation of the circulation pump 26, the circulation pipe, the recovery box 24, the water tank 27, the water inlet pipe 29, the water pump 28 and the baffle 3, when the operator needs to recycle the quenching agent after filtering, the operator can first start the circulation pump 26 to extract the quenching agent in the recovery box 24 through the circulation pipe, and then transport it to the inside of the water tank 27. Then, the operator can start the water pump 28 to extract the quenching agent in the water tank 27, and circulate the quenching agent back to the inside of the quenching box 35 through the water inlet pipe 29. When the circulation pump 26 is extracting, since the circulation pipe is arranged at the bottom of the baffle 3, the baffle 3 is provided with quenching agent, so that the heat inside the quenching box 35 can heat the circulation pipe through the baffle 3, and then the residual heat can be used, and the quenching agent can be circulated for utilization, which is convenient for the operator to use.

[0028] Reference Figure 1-Figure 4In a preferred embodiment, a limiting groove 21 is provided on one side of the inner cavity of the quenching box 35. By providing the limiting groove 21, the quenching table 18 can be moved inside the limiting groove 21. A groove 22 is provided inside the limiting groove 21. By providing the groove 22, when the electric telescopic rod 19 continues to drive the quenching table 18 upward to rotate, it can directly contact the groove 22, so that the bearing ring body 4 at the top of the quenching table 18 can slide to the top of the conveying plate 23. A water tank 27 is provided at the rear of the quenching box 35, and a circulating pump 26 is provided at the bottom of the water tank 27. A water pump 28 is provided at the top of the water tank 27. A water inlet pipe 29 is provided at the top of the water pump 28. The water inlet pipe 29 is provided at the quenching box. 35, a recovery box 24 is arranged on the top of the processing table 2, and the recovery box 24 is arranged below the conveying plate 23. A filter screen 25 is arranged inside the recovery box 24. By arranging the filter screen 25, the impurities generated by the quenching of the bearing ring body 4 can be filtered for the second time. One end of the circulation pipe is arranged inside the recovery box 24. A collection box 32 is arranged on the top of the processing table 2. By arranging the collection box 32, the bearing ring body 4 after processing can be collected. The collection box 32 is arranged at the bottom of the conveying plate 23. An installation door 33 is opened on one side of the processing table 2. By arranging the installation door 33, when the filter screen 25 cannot achieve the filtering effect after being used for a long time, it can be cleaned or replaced in time.

[0029] Specifically, the working process or working principle of the quenching device for bearing ring processing is as follows: in the specific quenching of the bearing ring, the bearing ring needs to be placed in the quenching device for quenching after the processing is completed, but the existing quenching device will produce impurities after the quenching of the bearing ring. When these impurities are mixed with the quenching agent, they will pollute the quenching agent, and it is inconvenient to take the bearing ring, and the residual heat is not utilized, which is not convenient for the operator to use. Therefore, the technical solution can solve the above problems. When the operator needs to quench the bearing ring body 4, first, the motor 11 and the electric telescopic rod 19 can be controlled at the same time to raise the quenching table 18, and then the bearing ring body 4 can be placed on the top of the quenching table 18. Then, the motor 11 is controlled to reverse and the electric telescopic rod 19 is controlled to extend synchronously, the motor 11 drives the rod barrel 12 to reverse synchronously, the reversed rod barrel 12 drives the screw rod 13 to move downward, the downwardly moving screw rod 13 drives the quenching table 18 to move downward in the quenching box 35 through the mounting plate 14, the downwardly moving quenching table 18 drives the slide bar 16 to move downward in the slide barrel 15 through the fixing plate 17, when the quenching table 18 drives the bearing ring body 4 to contact the quenching agent in the quenching box 35, the bearing ring body 4 is quenched, when the quenching of the bearing ring body 4 is completed, the motor 11 is controlled to rotate forward and the electric telescopic rod 19 is controlled to be recovered, the forward rotating motor 11 drives the rod barrel 12 to rotate forward, the forward rotating rod barrel 12 drives the screw rod 13 to move upward, The upwardly moving screw rod 13 drives the quenching table 18 to move upward in the quenching box 35 through the mounting plate 14, and the upwardly moving quenching box 35 drives the slide rod 16 to move upward in the slide cylinder 15 through the fixing plate 17. When the upwardly moving quenching table 18 drives the bearing ring body 4 to move upward, when the bearing ring body 4 moves to the groove 22, the operator can only turn off the motor 11, and then the operator can continue to control the electric telescopic rod 19 to rise, so that the quenching table 18 after quenching is rotated, so that the bearing ring body 4 and the impurities generated during quenching move out of the groove 22 under the action of their own gravity and then fall on the conveying plate 23. Because the conveying plate 23 is set to an inclined shape and is provided with a mounting hole, the bearing ring body 4 falling on the conveying plate 23 The ring body 4 can slide along the conveying plate 23, and at the same time, impurities and the quenching agent carried by the bearing ring body 4 fall into the interior of the recovery box 24 from the mounting hole opened in the conveying plate 23, and the impurities are filtered by the filter net 25 inside the recovery box 24, and the quenching agent falls to the bottom of the recovery box 24 through the filter net 25, so that the impurities generated by the bearing ring body 4 can be filtered, and the quenching agent can be collected for the convenience of the operator to take. When the operator needs to recycle the quenching agent after filtering, the operator can first start the circulation pump 26 to extract the quenching agent in the recovery box 24 through the circulation pipe, and then transport it to the inside of the water tank 27, and then the operator can start the water pump 28 to extract the quenching agent in the water tank 27.The quenching agent is circulated back to the inside of the quenching box 35 through the water inlet pipe 29. When the circulation pump 26 extracts, since the circulation pipe is set at the bottom of the baffle 3, the baffle 3 is provided with the quenching agent, so that the heat inside the quenching box 35 can heat the circulation pipe through the baffle 3, and then the residual heat can be used, and the quenching agent can be circulated and utilized, which is convenient for the operator to use, and all the processes are completed.

[0030] It should be noted that the motor 11, the electric telescopic rod 19, the circulating pump 26 and the water pump 28 are all electrically connected to the external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A quenching device for bearing ring processing, comprising a processing table (2) and a quenching box (35), wherein the quenching box (35) is arranged on the top of the processing table (2), characterized in that: A quenching mechanism (1), the quenching mechanism (1) comprising a motor (11), the motor (11) being fixed to one side of a processing table (2), a rod barrel (12) being provided at the output end of the motor (11), a screw rod (13) being connected to the inner thread of the rod barrel (12), a mounting plate (14) being provided at the top of the screw rod (13), a quenching table (18) being provided inside the quenching box (35), an electric telescopic rod (19) being provided at the top of the quenching table (18), a conveying plate (23) being provided at the front of the quenching box (35), a plurality of mounting holes being provided inside the conveying plate (23); A bearing ring body (4), the bearing ring body (4) is arranged on the top of a quenching table (18), a baffle (3) is arranged at the bottom of the inner cavity of the quenching box (35), a circulation pipe is arranged at the bottom of the baffle (3), and a circulation pump (26) is arranged at one end of the circulation pipe.

2. A quenching device for bearing ring processing according to claim 1, characterized in that: A slide cylinder (15) is arranged on the other side of the processing table (2), and a slide rod (16) is arranged inside the slide cylinder (15).

3. A quenching device for bearing ring processing according to claim 2, characterized in that: A fixing plate (17) is arranged on the top of the sliding rod (16), and the fixing plate (17) and the mounting plate (14) are both arranged inside the quenching box (35).

4. A quenching device for bearing ring processing according to claim 3, characterized in that: The fixing plate (17) and the mounting plate (14) are respectively arranged on both sides of the quenching table (18), and a fixing rod (34) is fixedly installed between the fixing plate (17) and the mounting plate (14), and the fixing rod (34) is inserted into the interior of the quenching table (18).

5. A quenching device for bearing ring processing according to claim 3, characterized in that: A mounting platform (31) is provided at the rear of the quenching box (35), and the electric telescopic rod (19) is fixed to the bottom of the mounting platform (31).

6. A quenching device for bearing ring processing according to claim 5, characterized in that: A limiting groove (21) is provided on one side of the inner cavity of the quenching box (35), and a groove (22) is provided inside the limiting groove (21).

7. A quenching device for machining a bearing ring according to claim 6, characterized in that: A water tank (27) is arranged at the rear of the quenching box (35), the circulating pump (26) is arranged at the bottom of the water tank (27), a water pump (28) is arranged at the top of the water tank (27), a water inlet pipe (29) is arranged at the top of the water pump (28), and the water inlet pipe (29) is arranged inside the quenching box (35).

8. A quenching device for bearing ring processing according to claim 7, characterized in that: A recovery box (24) is arranged on the top of the processing table (2), and the recovery box (24) is arranged below the conveying plate (23). A filter screen (25) is arranged inside the recovery box (24). One end of the circulation pipe is arranged inside the recovery box (24). A collection box (32) is arranged on the top of the processing table (2), and the collection box (32) is arranged at the bottom of the conveying plate (23). A mounting door (33) is opened on one side of the processing table (2).