Concrete pouring device
By designing automated concrete pouring devices, the traditional pouring method is solved, and the problem of low manpower and efficiency is consumed, and it has achieved automated pouring, consolidating peace and rectification, and improving work efficiency.
Patent Information
- Application Number
- CN202420932888.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Traditional concrete pouring methods require manual compaction and smoothing, which consumes manpower and is relatively inefficient in work.
A concrete pouring device is designed, including the mixing mechanism, the transverse mechanism, the solid -to -flat mechanism and the concrete conveyor pump, and automated the pouring of the motor and hydraulic system through the motor and hydraulic system.
Realize the automation of concrete, consolidate peace, improve work efficiency, and reduce human investment.
Smart Images

Figure CN222414062U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete pouring, in particular to a concrete pouring device. Background Art
[0002] Concrete is a general term for engineering composite materials that are made of aggregates bonded together by cementitious materials. The term concrete usually refers to cement as a cementitious material, sand and stone as aggregates, and water (which may contain admixtures and additives) in a certain proportion, and then mixed to obtain cement concrete. When making concrete precast panels, concrete needs to be poured into a mold that has been set up in advance.
[0003] However, the traditional method is generally to pour concrete directly into a mold that has been set up in advance. After pouring, personnel are required to use tools such as vibrators to compact and level the poured concrete, which consumes manpower and has low work efficiency. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The technical problem solved by the utility model is to provide a concrete pouring device which is highly practical, can be easily operated and has a relatively simple structure, thereby solving the problems of labor-intensive and low working efficiency raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a concrete pouring device, including a pouring frame, a concrete box is fixedly installed at the bottom of one side of the pouring frame, a motor cabin is fixedly installed on one side of the concrete box, a stirring mechanism is fixedly installed inside the motor cabin, a B servo motor is fixedly installed on the top of the other side of the pouring frame, a transverse mechanism is fixedly installed at the output end of the B servo motor, a pouring pipe is fixedly installed on one side of the bottom surface of the transverse mechanism, a hydraulic rod is fixedly installed on the other side of the bottom surface of the transverse mechanism, a compacting and leveling mechanism is fixedly installed on the bottom of the hydraulic rod, and a concrete delivery pump is fixedly installed on the top surface of the concrete box.
[0008] As a further solution of the utility model, the stirring mechanism includes a servo motor A fixedly installed inside the motor cabin, and a stirring rod is fixedly provided at the output end of the servo motor A, and the stirring rod is used to stir and mix the concrete.
[0009] As a further solution of the utility model, the transverse movement mechanism includes a threaded screw fixedly arranged at the output end of the B servo motor, and the surface of the threaded screw is threadedly connected to the transverse movement frame, and the rotation of the threaded screw facilitates the translation of the transverse movement frame.
[0010] As a further solution of the utility model, a sliding groove is provided on the top surface of the casting frame, and the transverse moving frame is slidably connected to the inside of the sliding groove, and the sliding groove facilitates the sliding of the transverse moving frame.
[0011] As a further solution of the utility model, the compacting and leveling mechanism includes a mounting plate fixedly mounted on the bottom of the hydraulic rod, springs are fixedly mounted around the bottom surface of the mounting plate, a compacting plate is fixedly mounted on the bottom of the spring, a vibration motor is fixedly mounted in the middle of the top surface of the compacting plate, and a scraping plate is fixedly mounted on one side of the mounting plate, the scraping plate is used to scrape the poured concrete flat.
[0012] As a further solution of the utility model, the input end of the concrete delivery pump is connected with a suction pipe, one end of which is connected to the interior of the concrete box, and the output end of the concrete delivery pump is connected with a delivery pipe, one end of which is connected to the interior of the casting pipe, and the delivery pipe is used to transport concrete.
[0013] As a further solution of the utility model, a feeding trough is provided on the top surface of the concrete box, a cover plate is clamped inside the feeding trough, universal wheels are fixedly installed on the bottom surfaces of the casting frame and the concrete box, brake pads for braking are fixedly installed inside the universal wheels, and the brake pads are used to brake the universal wheels.
[0014] (III) Beneficial effects
[0015] The utility model provides a concrete pouring device, which has the following beneficial effects:
[0016] 1. The concrete pouring device, through the setting of the compacting and leveling mechanism, when pouring concrete in the formwork, connects to the external power supply, the B servo motor drives the threaded screw to rotate, so that the transverse frame drives the pouring pipe to move transversely, opens the concrete delivery pump, and delivers the concrete to the pouring pipe for pouring, and then opens the hydraulic rod to drive the compacting plate to press down, connects to the external power supply to make the vibration motor vibrate, and the spring and the compacting plate follow the vibration to compact the poured concrete. After compaction is completed, the vibration motor is turned off, and the transverse frame drives the scraper plate to scrape the concrete surface flat, thereby achieving the effect of compacting and leveling the concrete when pouring the concrete precast slab.
[0017] 2. The concrete pouring device puts concrete into the concrete box through the setting of the stirring mechanism, connects to the external power supply, and the A servo motor drives the stirring rod to rotate to mix and stir the concrete to avoid coagulation and sedimentation that affects the pouring operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2This is a schematic diagram of the structure of the stirring mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the transverse movement mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the compacting and leveling mechanism of the utility model;
[0022] Figure 5 This is a schematic diagram of the concrete box structure of the utility model.
[0023] In the figure: 1. Casting frame; 2. Concrete box; 3. Motor compartment; 4. Mixing mechanism; 401. Servo motor A; 402. Mixing rod; 5. Servo motor B; 6. Transverse mechanism; 601. Lead screw; 602. Transverse frame; 7. Casting pipe; 8. Hydraulic rod; 9. Tamping and leveling mechanism; 901. Mounting plate; 902. Spring; 903. Tamping plate; 904. Vibration motor; 905. Scraping plate; 10. Concrete delivery pump; 11. Delivery pipe; 12. Universal wheel. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5The utility model provides a technical solution: a concrete pouring device, including a pouring frame 1, a concrete box 2 is fixedly installed at the bottom of one side of the pouring frame 1, a motor cabin 3 is fixedly installed on one side of the concrete box 2, a stirring mechanism 4 is fixedly installed inside the motor cabin 3, concrete is put into the concrete box 2 through the setting of the stirring mechanism 4, and an external power supply is connected. A servo motor 401 drives the stirring rod 402 to rotate, and the concrete is mixed and stirred to avoid coagulation and sedimentation, which affects the pouring operation. A servo motor 5 is fixedly installed on the top of the other side of the pouring frame 1, and a transverse movement mechanism 6 is fixedly installed on the output end of the B servo motor 5. A pouring pipe 7 is fixedly installed on one side of the bottom surface of the transverse movement mechanism 6, and a hydraulic rod 8 is fixedly installed on the other side of the bottom surface of the transverse movement mechanism 6. The bottom of the hydraulic rod 8 is fixedly installed A compacting and leveling mechanism 9 is installed. Through the setting of the compacting and leveling mechanism 9, when pouring concrete in the formwork, the external power supply is connected, and the B servo motor 5 drives the threaded screw 601 to rotate, so that the transverse frame 602 drives the pouring pipe 7 to move transversely, and the concrete delivery pump 10 is turned on to deliver the concrete to the pouring pipe 7 for pouring, and then the hydraulic rod 8 is turned on to drive the compacting plate 903 to press down, and the external power supply is connected to make the vibration motor 904 vibrate, and the spring 902 and the compacting plate 903 follow the vibration to compact the poured concrete. After compaction is completed, the vibration motor 904 is turned off, and the transverse frame 602 drives the scraper plate 905 to scrape the concrete surface flat, thereby achieving the effect of compacting and leveling the concrete when pouring the concrete precast slab. The top surface of the concrete box 2 is fixedly installed with a concrete delivery pump 10.
[0026] The stirring mechanism 4 includes a servo motor A 401 fixedly installed inside the motor compartment 3, and a stirring rod 402 is fixedly set at the output end of the servo motor A 401. Through the setting of the stirring mechanism 4, concrete is put into the concrete box 2, and the external power supply is connected. The servo motor A 401 drives the stirring rod 402 to rotate, and the concrete is mixed and stirred to avoid coagulation and sedimentation, which affects the pouring operation.
[0027] The transverse movement mechanism 6 includes a threaded screw 601 fixedly arranged at the output end of the B servo motor 5, and the surface of the threaded screw 601 is threadedly connected to a transverse movement frame 602. Through the setting of the transverse movement mechanism 6, when pouring concrete in the template, the external power supply is connected, and the B servo motor 5 drives the threaded screw 601 to rotate, so that the transverse movement frame 602 drives the casting pipe 7 to move transversely.
[0028] A sliding groove is provided on the top surface of the casting frame 1, and the transverse moving frame 602 is slidably connected to the inside of the sliding groove. The setting of the sliding groove facilitates the movement of the transverse moving frame 602.
[0029] The tamping and leveling mechanism 9 includes a mounting plate 901 fixedly mounted on the bottom of the hydraulic rod 8, springs 902 are fixedly mounted on all four sides of the bottom surface of the mounting plate 901, a tamping plate 903 is fixedly mounted on the bottom of the spring 902, a vibration motor 904 is fixedly mounted on the middle of the top surface of the tamping plate 903, and a scraping plate 905 is fixedly mounted on one side of the mounting plate 901. Through the setting of the tamping and leveling mechanism 9, the concrete delivery pump 10 is turned on to deliver concrete to the pouring pipe 7 for pouring, and then the hydraulic rod 8 is turned on to drive the tamping plate 903 to be pressed down, and the external power supply is connected to make the vibration motor 904 vibrate, and the spring 902 and the tamping plate 903 follow the vibration to compact the poured concrete. After compaction is completed, the vibration motor 904 is turned off, and the transverse frame 602 drives the scraping plate 905 to scrape the concrete surface flat, thereby achieving the effect of compacting and leveling the concrete when pouring the concrete precast slab.
[0030] The input end of the concrete pump 10 is connected with a suction pipe, one end of which is connected to the interior of the concrete box 2. The output end of the concrete pump 10 is connected with a delivery pipe 11, one end of which is connected to the interior of the casting pipe 7. The delivery pipe 11 is arranged to deliver concrete to the casting pipe 7.
[0031] A feeding trough is provided on the top surface of the concrete box 2, and a cover plate is clamped inside the feeding trough. Universal wheels 12 are fixedly installed on the bottom surfaces of the casting frame 1 and the concrete box 2, and brake pads for braking are fixedly installed inside the universal wheels 12. The setting of the universal wheels 12 plays the role of moving the casting frame 1.
[0032] In the utility model, the working steps of the device are as follows:
[0033] Step 1: Put concrete into the concrete box 2, connect the external power supply, and the servo motor 401 drives the stirring rod 402 to rotate to mix and stir the concrete to avoid coagulation and sedimentation that affects the pouring operation;
[0034] Step 2: connect the external power supply, the B servo motor 5 drives the threaded screw 601 to rotate, so that the transverse frame 602 drives the pouring pipe 7 to move transversely, turn on the concrete delivery pump 10, and deliver concrete to the pouring pipe 7 for pouring;
[0035] Step 3: Open the hydraulic rod 8 to drive the tamping plate 903 to press down, connect the external power supply to make the vibration motor 904 vibrate, and the spring 902 and the tamping plate 903 follow the vibration to tamp the poured concrete;
[0036] Step 4: After compaction is completed, the vibration motor 904 is turned off, and the transverse frame 602 drives the scraper plate 905 to scrape the concrete surface flat.
[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete pouring device, comprising a pouring frame (1), characterized in that: A concrete box (2) is fixedly mounted on the bottom of one side of the casting frame (1), a motor cabin (3) is fixedly mounted on one side of the concrete box (2), a stirring mechanism (4) is fixedly mounted inside the motor cabin (3), a B servo motor (5) is fixedly mounted on the top of the other side of the casting frame (1), a transverse mechanism (6) is fixedly mounted on the output end of the B servo motor (5), a casting pipe (7) is fixedly mounted on one side of the bottom surface of the transverse mechanism (6), a hydraulic rod (8) is fixedly mounted on the other side of the bottom surface of the transverse mechanism (6), a compacting and leveling mechanism (9) is fixedly mounted on the bottom of the hydraulic rod (8), and a concrete delivery pump (10) is fixedly mounted on the top surface of the concrete box (2).
2. A concrete pouring device according to claim 1, characterized in that: The stirring mechanism (4) comprises an A servo motor (401) fixedly mounted inside the motor compartment (3), and a stirring rod (402) is fixedly arranged at the output end of the A servo motor (401).
3. A concrete pouring device according to claim 1, characterized in that: The transverse movement mechanism (6) comprises a threaded lead screw (601) fixedly arranged at the output end of the B servo motor (5), and a transverse movement frame (602) is threadedly connected to the surface of the threaded lead screw (601).
4. A concrete pouring device according to claim 3, characterized in that: The top surface of the casting frame (1) is provided with a sliding groove, and the transverse frame (602) is slidably connected to the inside of the sliding groove.
5. A concrete pouring device according to claim 1, characterized in that: The tamping and leveling mechanism (9) comprises a mounting plate (901) fixedly mounted on the bottom of the hydraulic rod (8), springs (902) are fixedly mounted around the bottom surface of the mounting plate (901), a tamping plate (903) is fixedly mounted on the bottom of the spring (902), a vibration motor (904) is fixedly mounted in the middle of the top surface of the tamping plate (903), and a scraping plate (905) is fixedly mounted on one side of the mounting plate (901).
6. A concrete pouring device according to claim 1, characterized in that: The input end of the concrete delivery pump (10) is connected to a suction pipe, one end of which is connected to the interior of the concrete box (2); the output end of the concrete delivery pump (10) is connected to a delivery pipe (11), one end of which is connected to the interior of the casting pipe (7).
7. A concrete pouring device according to claim 1, characterized in that: The top surface of the concrete box (2) is provided with a feeding trough, the interior of which is clamped with a cover plate, the bottom surfaces of the pouring frame (1) and the concrete box (2) are both fixedly mounted with universal wheels (12), and the interior of the universal wheels (12) is fixedly mounted with brake pads for braking.