Centrifugal compressor capable of automatically adjusting flow
By designing the intake regulatory structure, spherical valve, and shock absorption buffer structure in the centrifugal compressor, the compressor is difficult to adjust the problem of large intake flow and noise, and the effect of flexible adjustment and noise is achieved.
Patent Information
- Application Number
- CN202421795722.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-07-26
AI Technical Summary
Existing centrifugal compressors are difficult to flexibly adjust the intake air flow according to their working performance, and are prone to generate large noise when used.
A centrifugal compressor with self -adjusting flow is designed to achieve flexible adjustment of air intake traffic and reducing noise by installing an air -to -air regulatory structure, rotating spherical valve and shock absorption buffer structure.
A flexible adjustment of air intake flow, reducing the noise of the compressor and improving the effect of energy -saving and provincial discharge.
Smart Images

Figure CN222415280U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of compressors, and in particular relates to a centrifugal compressor with self-adjusting flow rate. Background Art
[0002] A centrifugal compressor is a common power mechanical device used to compress gas to a higher pressure state. It pushes the gas into a contracted space through the centrifugal force of high-speed rotation, where the pressure is increased. This type of compressor is commonly used in air compressors, refrigeration systems, and air conditioning systems.
[0003] When existing centrifugal compressors are used in industrial processing, the air intake volume of the compressor is often required to be adjusted to achieve energy saving and emission reduction under low efficiency because the air intake volume required by the compressor under different efficiencies is different. Existing compressors often control the opening and closing of the compressor air intake port through a throttle valve, and the structure of the throttle valve is limited, and it is usually difficult to flexibly and accurately control the air intake flow of the compressor, which greatly affects the power consumption of the compressor during use. In addition, the drive motor of the compressor is large in size, so it often produces large vibrations during use, which easily causes noise and affects the hearing of the user.
[0004] Therefore, in view of the problem that the above-mentioned centrifugal compressor is difficult to flexibly adjust its intake flow rate according to the needs of the compressor working efficiency, and it is easy to make loud noise when in use, a centrifugal compressor with self-adjusting flow rate is developed. By adding an intake regulating structure, a rotating ball valve processing and a shock-absorbing and buffering structure to the centrifugal compressor, the noise generated by the device when in use can be greatly reduced, and the intake flow rate of the compressor can be flexibly adjusted according to the needs of the user, thereby improving the energy-saving and emission-saving effects of the device. Utility Model Content
[0005] In order to overcome the problem that the centrifugal compressor is noisy during use and it is inconvenient for the user to flexibly adjust the intake flow rate of the compressor according to needs.
[0006] The technical solution of the utility model is: a centrifugal compressor with self-adjusting flow, including a compressor main body, and also including a bearing assembly, a mounting assembly, an air intake assembly, a shell assembly, a valve assembly, and a support assembly. The compressor main body is a centrifugal compression structure, and a hydraulic shock-absorbing bearing assembly is installed at the lower end of the compressor main body. A mounting assembly is provided on the air intake port of the compressor main body through bolts, and a funnel-shaped air intake assembly is provided on the mounting assembly. A spherical valve assembly is installed in the air intake assembly, and a grid dustproof shell assembly is installed on the upper end of the air intake assembly. A support assembly for auxiliary protection of the valve assembly is provided on the left end outer wall of the air intake assembly.
[0007] Preferably, the bearing assembly can be used to buffer and absorb the vibration of the compressor body during operation, thereby reducing its operating noise and improving its operating stability. The valve assembly can then be used to flexibly and accurately control the flow of air in the intake assembly, so that the device can adjust the intake flow as needed.
[0008] Preferably, the bearing assembly includes a base, a mounting groove, a damper, a bearing block, and a rubber pad. Mounting grooves are provided at the four corner edges of the upper end of the base, and a damper is fixed in the mounting groove. The upper end of the damper is fixed to a bearing block, and the upper end of the bearing block is fixed to a rubber pad. Connecting grooves are provided at the four corner edges of the lower end of the compressor body, and the bearing block and the rubber pad are fixed in the connecting groove. The upper end of the rubber pad fits with the inner wall of the upper end of the connecting groove. When in use, the damper cooperates with the bearing block to buffer and absorb the vibration generated during the operation of the compressor body, thereby improving the stability of the device during use and reducing the noise during use.
[0009] Preferably, the mounting assembly includes a mounting ring and fixing bolts. The mounting ring is threaded with fixing bolts that are evenly spaced around the mounting ring. The mounting ring is mounted on the air intake port of the compressor body through the fixing bolts. When in use, the air intake nozzle can be quickly mounted on the air intake port of the compressor body through the fixing bolts and the mounting ring, thereby facilitating the user to maintain the air intake nozzle.
[0010] Preferably, the air intake assembly includes an air intake nozzle, an arc groove, and a support block. The inner wall of the air intake nozzle is provided with a left-right symmetrical arc groove. The left end outer wall of the air intake nozzle is fixedly connected with a support block. The support block is a hollow cylinder. When in use, the efficiency of air entering the compressor body can be improved through the funnel-shaped air intake nozzle, and the arc groove is used to assist in limiting the ball valve, thereby improving the accuracy of the ball valve rotation switch.
[0011] Preferably, the valve assembly includes a spherical valve, a rotating block, and a servo motor. The left and right ends of the spherical valve are fixedly connected with rotating blocks, the rotating blocks are adapted to the arc groove, a servo motor is installed in the support block, and the right end of the servo motor output unit is connected to the left end of the rotating block close to the left end of the spherical valve. When in use, by controlling the servo motor to rotate, the rotating block can drive the spherical valve to rotate and open in the air inlet nozzle, thereby flexibly adjusting the air flow in the air inlet nozzle.
[0012] Preferably, the support assembly includes a support ring, support legs, a dust block, and a heat dissipation groove. The right end of the support ring is fixedly connected to four support legs that are evenly distributed around the support ring. The right end of the support leg fits with the left end of the support block, and the inner wall of the support ring fits with the outer wall of the servo motor. A dust block is installed between the four support legs. The outer wall of the dust block is penetrated by heat dissipation grooves that are evenly distributed around the dust block. When in use, multiple dust blocks are combined with the heat dissipation grooves to prevent dust from entering the support ring and affecting the operation of the servo motor while ensuring the heat dissipation effect of the servo motor, thereby improving the service life of the servo motor.
[0013] Preferably, the shell assembly includes an outer shell and an air inlet groove. The outer shell is installed at the upper end of the air inlet nozzle. The outer wall of the outer shell is penetrated by air inlet grooves which are evenly distributed around the outer shell. When in use, the air inlet nozzle can be protected from collision by the outer shell, and the air inlet groove can be used to filter larger dust and foreign matter in the air, thereby ensuring the smoothness of the air inlet nozzle and preventing large particles of dust and foreign matter from affecting the normal operation of the compressor body.
[0014] Beneficial effects of the utility model:
[0015] 1. The hydraulic shock-absorbing structure on the bearing assembly is used to buffer and absorb the vibration generated by the compressor body during operation, and the control valve assembly is used to rotate the switch to flexibly and accurately control the flow of air in the intake assembly, so that the device can adjust the intake flow as needed and reduce the noise during operation of the device;
[0016] 2. Multiple dust-proof blocks and heat dissipation slots can prevent dust from entering the support ring and affecting the operation of the servo motor, while also ensuring the heat dissipation effect of the servo motor, thereby extending the service life of the servo motor;
[0017] 3. The air inlet nozzle can be protected from collision through the outer shell, and the larger dust and foreign matter in the air can be filtered through the air inlet groove, thereby ensuring the smoothness of the air inlet nozzle and preventing large particles of dust and foreign matter from affecting the normal operation of the compressor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 What is shown is a three-dimensional structural schematic diagram of a centrifugal compressor with self-adjusting flow rate of the utility model;
[0019] Figure 2 What is shown is a schematic diagram of the three-dimensional structure of a centrifugal compressor with self-adjusting flow rate according to the utility model;
[0020] Figure 3 What is shown is a three-dimensional structural schematic diagram of a bearing assembly of a centrifugal compressor with self-adjusting flow rate according to the utility model;
[0021] Figure 4 The present invention shows a schematic diagram of the three-dimensional structure of the installation assembly and the air intake assembly of a centrifugal compressor with self-adjusting flow rate;
[0022] Figure 5 The present invention shows a schematic diagram of the three-dimensional structure of a housing assembly and a valve assembly of a centrifugal compressor with self-adjusting flow rate;
[0023] Figure 6 What is shown is a schematic diagram of the three-dimensional structure disassembly of a support assembly of a centrifugal compressor with self-adjusting flow according to the utility model.
[0024] Explanation of the reference numerals: 101-base, 102-mounting groove, 103-damper, 104-bearing block, 105-rubber pad, 2-compressor body, 301-mounting ring, 302-fixing bolt, 401-air inlet nozzle, 402-arc groove, 403-support block, 501-housing, 502-air inlet groove, 601-ball valve, 602-rotating block, 603-servo motor, 701-support ring, 702-support leg, 703-dustproof block, 704-heat dissipation groove. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0026] See also Figure 1-2 The utility model provides an embodiment: a centrifugal compressor with self-adjusting flow, comprising a compressor main body 2, and also comprising a bearing assembly, a mounting assembly, an air intake assembly, a shell assembly, a valve assembly, and a supporting assembly. The compressor main body 2 is a centrifugal compression structure, and a bearing assembly for hydraulic shock absorption is installed at the lower end of the compressor main body 2. A mounting assembly is provided on the air intake port of the compressor main body 2 through bolts, and a funnel-shaped air intake assembly is provided on the mounting assembly, and a spherical valve assembly is installed in the air intake assembly, and a grid dustproof shell assembly is installed on the upper end of the air intake assembly. A supporting assembly for auxiliary protection of the valve assembly is provided on the left end outer wall of the air intake assembly. The vibration of the compressor main body 2 during operation can be buffered and absorbed by the bearing assembly, thereby reducing the noise of its operation and improving its stability during operation. The valve assembly can then be used to flexibly and accurately control the flow of air in the air intake assembly, so as to achieve the effect of the device adjusting the air intake flow as needed.
[0027] See also Figure 3-4In this embodiment, the bearing assembly includes a base 101, a mounting groove 102, a damper 103, a bearing block 104, and a rubber pad 105. The four corner edges of the upper end of the base 101 are provided with mounting grooves 102, and the damper 103 is fixedly connected in the mounting groove 102. The upper end of the damper 103 is fixedly connected to the bearing block 104, and the upper end of the bearing block 104 is fixedly connected to the rubber pad 105. The four corner edges of the lower end of the compressor body 2 are provided with connecting grooves, and the bearing block 104 and the rubber pad 105 are fixed in the connecting groove. The upper end of the rubber pad 105 fits with the upper inner wall of the connecting groove. When in use, the damper 103 cooperates with the bearing block 104 to buffer and absorb the vibration generated when the compressor body 2 is working, thereby improving the stability of the device when in use and reducing the noise when in use. The mounting assembly includes a mounting ring 301, a fixing bolt 302, and the mounting ring 301 The upper thread is equipped with fixing bolts 302 which are evenly distributed around the mounting ring 301. The mounting ring 301 is installed on the air intake port of the compressor body 2 through the fixing bolts 302. When in use, the air intake nozzle 401 can be quickly installed on the air intake port of the compressor body 2 by cooperating with the fixing bolts 302 and the mounting ring 301, so that the user can maintain the air intake nozzle 401 conveniently. The air intake assembly includes the air intake nozzle 401, an arc groove 402, and a support block 403. The inner wall of the air intake nozzle 401 is provided with a left-right symmetrical arc groove 402. The left end outer wall of the air intake nozzle 401 is fixedly connected with a support block 403. The support block 403 is a hollow cylinder. When in use, the funnel-shaped air intake nozzle 401 can improve the efficiency of air entering the compressor body 2, and the arc groove 402 is used to assist in limiting the ball valve 601, so as to improve the accuracy of the rotation switch of the ball valve 601.
[0028] See also Figure 5-6In this embodiment, the valve assembly includes a ball valve 601, a rotating block 602, and a servo motor 603. The rotating blocks 602 are fixedly connected to the left and right ends of the ball valve 601. The rotating blocks 602 are adapted to the arc groove 402. The servo motor 603 is installed in the support block 403. The right end of the output unit of the servo motor 603 is connected to the left end of the rotating block 602 close to the left end of the ball valve 601. When in use, the rotating block 602 can be controlled by controlling the servo motor 603 to rotate. 02 drives the ball valve 601 to rotate and switch in the air inlet nozzle 401, so as to flexibly adjust the air flow in the air inlet nozzle 401. The support assembly includes a support ring 701, a support leg 702, a dust block 703, and a heat dissipation groove 704. The right end of the support ring 701 is fixedly connected with four support legs 702 that are evenly distributed around the support ring 701. The right end of the support leg 702 is in contact with the left end of the support block 403. The inner wall of the support ring 701 is in contact with the servo motor 60 3 is fitted together, and a dustproof block 703 is installed between the four support legs 702. The outer wall of the dustproof block 703 is penetrated by a heat dissipation groove 704 which is evenly distributed around the dustproof block 703. When in use, multiple dustproof blocks 703 cooperate with the heat dissipation groove 704 to prevent dust from entering the support ring 701 and affecting the operation of the servo motor 603, while ensuring the heat dissipation effect of the servo motor 603, thereby improving the service life of the servo motor 603. The shell assembly includes an outer shell 501 and an air inlet groove 502. The outer shell 501 is installed at the upper end of the air inlet nozzle 401. The outer wall of the outer shell 501 is penetrated by an air inlet groove 502 which is evenly distributed around the outer shell 501. When in use, the air inlet nozzle 401 can be protected from collision by the outer shell 501, and the air inlet groove 502 can be used to filter larger dust and foreign matter in the air, thereby ensuring the smoothness of the air inlet nozzle 401 and preventing large particles of dust and foreign matter from affecting the normal operation of the compressor body 2.
[0029] When working, first, air enters the air inlet nozzle 401 from the air inlet groove 502, and the air inlet groove 502 can block a large volume of dust in the air outside the housing 501 and prevent the dust from affecting the normal use of the compressor body 2;
[0030] Next, the servo motor 603 is started, and the servo motor 603 drives the ball valve 601 to rotate and open and close along the inner angle of the air inlet nozzle 401. The flow rate of the filtered airflow passing through the air inlet nozzle 401 is controlled by controlling the rotation angle of the ball valve 601, so as to realize flexible adjustment of the air intake flow rate of the compressor body 2;
[0031] Then, the vibration generated when the compressor is working can be buffered and absorbed by the damper 103, thereby reducing the noise generated when the compressor body 2 is working.
[0032] Through the above steps, the vibration generated by the compressor body 2 during operation can be buffered and absorbed by the damper 103, thereby reducing the noise during use. The servo motor 603 is then controlled to rotate, and the ball valve 601 is driven to rotate and switch in the air inlet nozzle 401, thereby flexibly adjusting the air flow in the air inlet nozzle 401, thereby solving the problem that the centrifugal compressor makes a lot of noise during use and it is inconvenient for the user to flexibly adjust the air intake flow of the compressor according to needs.
[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A centrifugal compressor with self-adjusting flow rate, comprising a compressor body (2), characterized in that: The invention also comprises a bearing assembly, a mounting assembly, an air intake assembly, a shell assembly, a valve assembly, and a support assembly. The compressor body (2) is a centrifugal compression structure. A hydraulically damped bearing assembly is mounted on the lower end of the compressor body (2). A mounting assembly is bolted to the air intake port of the compressor body (2). A funnel-shaped air intake assembly is mounted on the mounting assembly. A spherical valve assembly is mounted in the air intake assembly. A grid dustproof shell assembly is mounted on the upper end of the air intake assembly. A support assembly for auxiliary protection of the valve assembly is mounted on the left end outer wall of the air intake assembly.
2. A centrifugal compressor with self-adjusting flow rate according to claim 1, characterized in that: The bearing assembly comprises a base (101), a mounting groove (102), a damper (103), a bearing block (104), and a rubber pad (105); the base (101) is provided with mounting grooves (102) at the four corner edges of the upper end; the damper (103) is fixedly connected in the mounting groove (102); the upper end of the damper (103) is fixedly connected to the bearing block (104); the upper end of the bearing block (104) is fixedly connected to the rubber pad (105); the compressor body (2) is provided with connecting grooves at the four corner edges of the lower end; the bearing block (104) and the rubber pad (105) are fixedly connected in the connecting grooves; the upper end of the rubber pad (105) is in contact with the inner wall of the upper end of the connecting groove.
3. A centrifugal compressor with self-adjusting flow rate according to claim 2, characterized in that: The mounting assembly comprises a mounting ring (301) and fixing bolts (302); the mounting ring (301) is threadedly mounted with fixing bolts (302) which are evenly distributed around the mounting ring (301); the mounting ring (301) is mounted on the air inlet port of the compressor body (2) via the fixing bolts (302).
4. A centrifugal compressor with self-adjusting flow rate according to claim 3, characterized in that: The air intake assembly comprises an air intake nozzle (401), an arc-shaped groove (402), and a support block (403). The inner wall of the air intake nozzle (401) is provided with a left-right symmetrical arc-shaped groove (402). The left end outer wall of the air intake nozzle (401) is fixedly connected with a support block (403), and the support block (403) is a hollow cylinder.
5. A centrifugal compressor with self-adjusting flow rate according to claim 4, characterized in that: The valve assembly comprises a spherical valve (601), a rotating block (602), and a servo motor (603). The rotating blocks (602) are fixedly connected to the left and right ends of the spherical valve (601). The rotating blocks (602) are adapted to the arc groove (402). The servo motor (603) is installed in the support block (403). The right end of the output unit of the servo motor (603) is connected to the left end of the rotating block (602) close to the left end of the spherical valve (601).
6. A centrifugal compressor with self-adjusting flow rate according to claim 5, characterized in that: The support assembly comprises a support ring (701), support legs (702), a dust block (703), and a heat dissipation groove (704); the right end of the support ring (701) is fixedly connected with four support legs (702) which are evenly distributed around the support ring (701); the right end of the support leg (702) is fitted with the left end of the support block (403); the inner wall of the support ring (701) is fitted with the outer wall of the servo motor (603); a dust block (703) is installed between the four support legs (702); and the outer wall of the dust block (703) is penetrated with heat dissipation grooves (704) which are evenly distributed around the dust block (703).
7. A centrifugal compressor with self-adjusting flow rate according to claim 6, characterized in that: The shell assembly comprises an outer shell (501) and an air inlet groove (502). The outer shell (501) is installed on the upper end of the air inlet nozzle (401). The outer wall of the outer shell (501) is penetrated by the air inlet grooves (502) which are evenly distributed around the outer shell (501).