Wear-resistant insulated combined weighing hopper

By designing wear -resistant insulation combination combination fighting in the electric stone furnace, it solves the problem of reduced insulation performance due to wear, and realizes the weight of the material, extended the service life of the equipment and improved the work efficiency.

CN222419250UActive Publication Date: 2025-01-28XINJIANG ZHONGTAI MINING & METALLURGY CO LTD +1
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Patent Information

Application Number
CN202421170474.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-01-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing calcium carbide furnace cutter hoppers have reduced insulation performance due to wear, and it is impossible to weigh the materials in the insulating hoppers.

Method used

Design a wear -resistant insulation combination combination, including insulating bucket, weighing platform, weighing component, and wear -resistant layer. By setting the wear -resistant layer to improve the abrasion resistance of the insulating bucket, and through the weighing platform and the reorganization of reorganization The piece is realized to the material.

Benefits of technology

Effectively solve the problem of reduced insulation performance, extend the life of the insulating fight, and realize the weighing function of the material, which has the characteristics of wear resistance, insulation and measurement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of calcium carbide furnaces, in particular to a wear-resistant insulating combined type weighing hopper, which comprises an insulating hopper, a weighing platform, a weighing assembly and a wear-resistant layer, the insulating hopper is arranged on the weighing platform and is in the shape of a big-end-up prismatic table, the weighing assembly is arranged between the insulating hopper and the weighing platform, and the wear-resistant layer is arranged on the inner side of the insulating hopper. The feeding and discharging device is reasonable and compact in structure and convenient to use, and by arranging the insulating hopper, ignition in the feeding and discharging process is avoided; the wear-resistant layer is arranged, so that the inner side of the insulating hopper has good wear resistance, and the wear of the insulating hopper is reduced; by arranging the weighing platform and the weighing assembly, the weighing of materials in the insulating hopper is realized, and the insulating hopper has the characteristics of wear resistance, insulation and metering.
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Description

Technical Field

[0001] The utility model relates to the technical field of calcium carbide furnaces and is a wear-resistant insulating combined weighing bucket. Background Art

[0002] At present, the continuous unloading method is generally adopted in the closed calcium carbide production process. In the raw material conveying system in the calcium carbide furnace field, the unloading hopper and the unloading pipe have a large daily loading volume, and long-term loading causes wear on the inner wall of the unloading hopper, which leads to a decrease in the insulation value of the unloading hopper, causing the unloading hopper and the unloading pipe to spark, thereby increasing the maintenance and replacement frequency; on the other hand, the existing unloading hopper does not have a weighing and metering function, so it is impossible to weigh the material in the insulating hopper. Summary of the invention

[0003] The utility model provides a wear-resistant insulating combined weighing hopper, which overcomes the deficiencies of the above-mentioned prior art and can effectively solve the problem of reduced insulation performance of the existing calcium carbide furnace unloading hopper due to wear and the problem of inability to weigh the material in the insulating hopper.

[0004] The technical solution of the utility model is achieved through the following measures: a wear-resistant insulating combined weighing hopper comprises an insulating hopper, a weighing platform, a weighing assembly and a wear-resistant layer, an insulating hopper is arranged on the weighing platform, the insulating hopper is in the shape of a prism with a larger upper part and a smaller lower part, a weighing assembly is arranged between the insulating hopper and the weighing platform, and a wear-resistant layer is arranged on the inner side of the insulating hopper.

[0005] The following are further optimizations and / or improvements to the above utility model technical solution:

[0006] The above-mentioned weighing platform may include a frame and a weighing frame. The weighing frame is provided on the outer side of the upper part of the insulating hopper, and the frame is fixedly installed on the lower side of the weighing frame. The weighing assembly includes a pressing ear and a weighing sensor. At least two weighing sensors are provided on the upper side of the weighing frame. A pressing ear is fixedly installed on the outer side of the insulating hopper corresponding to each weighing sensor position, and the lower side of the pressing ear is seated on the upper side of the weighing sensor at the corresponding position.

[0007] The wear-resistant layer can be a corundum wear-resistant plastic layer.

[0008] The above may also include a feed pipe, a first flange, a second flange, an insulating flange and a closer. The first flange is fixedly installed on the outer side of the lower end of the insulating hopper, the second flange is fixedly installed on the outer side of the upper end of the feed pipe, an insulating flange is arranged between the insulating hopper and the feed pipe, and the first flange, the insulating flange and the second flange are fixedly installed together by insulating bolts; a closer is fixedly installed on the lower end of the feed pipe.

[0009] The insulating flange may be a mica insulating ring plate.

[0010] The utility model has a reasonable and compact structure and is easy to use. By arranging an insulating hopper, sparks can be avoided during loading and unloading. By arranging a wear-resistant layer, the inner side of the insulating hopper has good wear resistance, thereby reducing the wear of the insulating hopper. By arranging a weighing platform and a weighing component, the weighing of the material in the insulating hopper is achieved, and the utility model has the characteristics of wear resistance, insulation and measurement. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attached Figure 1 It is a schematic diagram of the main structure of embodiments 1 to 5.

[0012] The codes in the attached drawings are: 1 is an insulating hopper, 2 is a frame, 3 is a weighing frame, 4 is a weighing sensor, 5 is a feed pipe, 6 is a first flange, 7 is a second flange, 8 is an insulating flange, 9 is a closer, 10 is an insulating bolt, and 11 is a pressing ear. DETAILED DESCRIPTION

[0013] The present invention is not limited by the following embodiments, and specific implementation methods can be determined according to the technical solution of the present invention and actual conditions.

[0014] In the present invention, for the convenience of description, the relative position relationship of each component is described according to the attached manual. Figure 1 The positional relationships such as front, back, top, bottom, left, and right are described according to the layout directions of the drawings in the specification.

[0015] The present invention is further described below in conjunction with the embodiments and drawings:

[0016] Embodiment 1: As attached Figure 1 As shown, the wear-resistant insulating combined weighing hopper includes an insulating hopper 1, a weighing platform, a weighing assembly and a wear-resistant layer. The insulating hopper 1 is provided on the weighing platform. The insulating hopper 1 is in the shape of a prism with a large top and a small bottom. A weighing assembly is provided between the insulating hopper 1 and the weighing platform. A wear-resistant layer is provided on the inner side of the insulating hopper 1. During use, by providing the insulating hopper 1, sparks can be avoided during the loading and unloading process; by providing the wear-resistant layer, the inner side of the insulating hopper 1 has good wear resistance, thereby reducing the wear of the insulating hopper 1; by providing the weighing platform and the weighing assembly, the material in the insulating hopper 1 can be weighed, and the unloading amount of the insulating hopper 1 can be calculated, and the unloading amount of the insulating hopper 1 can be quantitatively controlled by the existing known solenoid valve and controller.

[0017] The above-mentioned wear-resistant insulating combined weighing bucket can be further optimized and / or improved according to actual needs:

[0018] Embodiment 2: As attached Figure 1As shown, the weighing platform includes a frame 2 and a weighing frame 3. The weighing frame 3 is provided on the outer side of the upper part of the insulating hopper 1, and the frame 2 is fixedly installed on the lower side of the weighing frame 3; the weighing assembly includes a pressing ear 11 and a weighing sensor 4. At least two weighing sensors 4 are provided on the upper side of the weighing frame 3. The outer side of the insulating hopper 1 corresponding to each position of the weighing sensor 4 is fixedly installed with a pressing ear 11, and the lower side of the pressing ear 11 is seated on the upper side of the weighing sensor 4 at the corresponding position. During use, by setting the weighing sensor 4, it is convenient to calculate the discharge amount of the insulating hopper 1, and the discharge amount of the insulating hopper 1 can be quantitatively controlled by the existing known solenoid valve and controller. According to the needs, the number of weighing sensors 4 can be 2 or 4, and their specific position distribution can be set at the corresponding positions of the front side, rear side, left side and right side of the insulating hopper 1; in addition, the weighing sensor 4 is an existing known technology, which can be a pressure sensor.

[0019] Embodiment 3: As attached Figure 1 As shown, the wear-resistant layer is a corundum wear-resistant plastic layer. In the use process, through such a setting, the wear resistance of the insulating hopper 1 is improved, and the corundum wear-resistant plastic has good high-temperature wear resistance, erosion resistance and permeability resistance.

[0020] Embodiment 4: As attached Figure 1 As shown, it also includes a feed pipe 5, a first flange 6, a second flange 7, an insulating flange 8 and a closer 9. The first flange 6 is fixedly installed on the outer side of the lower end of the insulating hopper 1, and the second flange 7 is fixedly installed on the outer side of the upper end of the feed pipe 5. An insulating flange 8 is provided between the insulating hopper 1 and the feed pipe 5. The first flange 6, the insulating flange 8 and the second flange 7 are fixedly installed together by insulating bolts 10; the lower end of the feed pipe 5 is fixedly installed with a closer 9. During use, the insulating flange 8 and the insulating bolts 10 are provided to prevent the insulating hopper 1 and the feed pipe 5 from sparking during feeding; the insulating hopper 1 and the feed pipe 5 are fixed by flange connection to facilitate disassembly and assembly.

[0021] Embodiment 5: As attached Figure 1 As shown, the insulating flange 8 is a mica insulating ring plate. In use, such a configuration has a better insulating effect, and the mica insulating ring plate has good insulation performance and high temperature resistance, as well as high bending strength and good toughness.

[0022] The above technical features constitute the embodiments of the present utility model, which have strong adaptability and implementation effect. Non-essential technical features can be added or reduced according to actual needs to meet the requirements of different situations.

Claims

1. A wear-resistant insulating combined weighing bucket, characterized in that It includes an insulating hopper, a weighing platform, a weighing component and a wear-resistant layer. The weighing platform is provided with an insulating hopper, which is in the shape of a prism with a larger top and a smaller bottom. A weighing component is provided between the insulating hopper and the weighing platform, and a wear-resistant layer is provided on the inner side of the insulating hopper.

2. The wear-resistant insulating combined weighing bucket according to claim 1 is characterized in that The weighing platform includes a frame and a weighing frame. The weighing frame is provided on the outer side of the upper part of the insulating hopper, and the frame is fixedly installed on the lower side of the weighing frame. The weighing assembly includes a pressing ear and a weighing sensor. At least two weighing sensors are provided on the upper side of the weighing frame. A pressing ear is fixedly installed on the outer side of the insulating hopper corresponding to each weighing sensor position, and the lower side of the pressing ear is seated on the upper side of the weighing sensor at the corresponding position.

3. The wear-resistant insulating combined weighing bucket according to claim 1 or 2, characterized in that The wear-resistant layer is a corundum wear-resistant plastic layer.

4. The wear-resistant insulating combined weighing bucket according to claim 1 or 2, characterized in that It also includes a feed pipe, a first flange, a second flange, an insulating flange and a closer. The first flange is fixedly installed on the outer side of the lower end of the insulating hopper, the second flange is fixedly installed on the outer side of the upper end of the feed pipe, an insulating flange is arranged between the insulating hopper and the feed pipe, and the first flange, the insulating flange and the second flange are fixedly installed together by insulating bolts; a closer is fixedly installed on the lower end of the feed pipe.

5. The wear-resistant insulating combined weighing bucket according to claim 3 is characterized in that It also includes a feed pipe, a first flange, a second flange, an insulating flange and a closer. The first flange is fixedly installed on the outer side of the lower end of the insulating hopper, the second flange is fixedly installed on the outer side of the upper end of the feed pipe, an insulating flange is arranged between the insulating hopper and the feed pipe, and the first flange, the insulating flange and the second flange are fixedly installed together by insulating bolts; a closer is fixedly installed on the lower end of the feed pipe.

6. The wear-resistant insulating combined weighing bucket according to claim 4, characterized in that The insulating flange is a mica insulating ring plate.

7. The wear-resistant insulating combined weighing bucket according to claim 5, characterized in that The insulating flange is a mica insulating ring plate.