Stretch-resistant automobile wire harness assembly

By designing tensile buffer components and limited components in the car line assembly, the combination of plane turbine spring and turntable is used to cushion the tension of the wire beam to solve the problem of the wiring beam break, improve the tensile strength and avoid component interference.

CN222421399UActive Publication Date: 2025-01-28DONGGUAN RICENT ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420167949.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2025-01-28
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

After the layout, both ends of the automotive wiring harness are stretched easily cause the wiring harness to break, and the prior art is difficult to effectively increase the tensile strength of the wiring harness and avoid the use effect of interference with the relative components.

Method used

Design a type of carrier -resistant automotive wire beam assembly, using tensile buffer components, winding components, and limited components. Through the cooperation of plane turbine spring and turntable, it generates driving force and deformation, cushioning wire beam, and limits through limited limits. The bit component avoids the thread back and detached.

Benefits of technology

Effectively enhance the stretching strength of the wire beam assembly component, avoid the breakthrough of the wire beam, and at the same time avoid the interference of the relative components, and improve the use effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tensile automobile wire harness assembly, which aims to solve the technical problem that the two ends of the current automobile wire harness are stretched after the arrangement, so that the wire harness is easy to break, and comprises a wire harness assembly part and a reserved wire box in which a tensile buffer component is rotatably arranged, the tensile buffering assembly comprises a rotating disc which is coaxially arranged in the reserved wire box, a rotating shaft is arranged in the middle of one side of the rotating disc, one end of the rotating shaft is rotatably connected to the inner wall of the reserved wire box, a flat spiral spring is fixedly arranged on the outer edge face of the end, connected with the reserved wire box, of the rotating shaft, and an installation groove matched with installation of the flat spiral spring is formed in the reserved wire box. The winding components are symmetrically and fixedly arranged on one side of the rotating disc, each winding component comprises two circular plates which are symmetrically arranged, a winding roller is fixedly installed in the middle of the position between the circular plates, and second wiring grooves are formed in the outer edge face of the winding roller at equal intervals, and the winding device has the advantage that the tensile strength of the two ends of the wiring harness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wiring harness assemblies, in particular to an anti-stretching automobile wiring harness assembly. Background Art

[0002] The automotive wiring harness is the main network of the automotive circuit. The automotive wiring harness refers to the contact terminal (connector) made of copper material, which is crimped with the wires and cables, and then the insulator is plastic-pressed or metal shell is added to form a component that connects the circuit. The body wiring harness connects the entire body, and the general shape is H-shaped. The automotive wire is also called low-voltage wire, which is different from ordinary household wires. Ordinary household wires are single-core copper wires with a certain hardness. The automotive wires are all copper multi-core soft wires, some of which are as thin as hair. Several or even dozens of soft copper wires are wrapped in plastic insulating tubes (polyvinyl chloride), which are soft and not easy to break.

[0003] Currently, there are multiple electrical components inside the car, which need to be connected to the vehicle system through many wiring harness structures. Although the relative positions of most connected electrical components are determined, these components can be connected using wiring harnesses with fixed length and position. However, the positions of some electrical components will change. For example, the distance between the electrical components in the door and the main unit in the car will often change. To connect these components, it is necessary to reserve a certain stretch length for the wiring harness, which will cause the excessively long wiring harness to rub against the surrounding components and wear. If you want to reduce this wear, you need to reduce the reserved length and take the reserved length as the maximum extension length. However, due to thermal expansion and contraction, this extreme method can easily cause the wiring harness to be stretched. In order to prevent the wiring harness from breaking, the tensile strength of the wiring harness needs to be improved. However, after the tensile strength of the wiring harness is improved, it will cause interference to the relative components and affect the use effect. In view of this, we propose an anti-stretching automotive wiring harness assembly. Utility Model Content

[0004] The utility model aims to overcome the deficiencies of the prior art, meet practical needs, and provide a stretch-resistant automobile wiring harness assembly to solve the technical problem that the current automobile wiring harness is easily broken due to the stretching effect on both ends after arrangement.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a tensile-resistant automobile wiring harness assembly, including a wiring harness assembly component and a reserved wire box with a tensile-resistant buffer component rotatably arranged inside;

[0006] The tensile buffer assembly comprises a rotating disk coaxially arranged in the reserved wire box and having a rotating shaft centrally constructed on one side, one end of the rotating shaft is rotatably connected to the inner wall of the reserved wire box, a plane scroll spring is fixedly arranged on the outer edge surface of one end of the rotating shaft connected to the reserved wire box, an installation groove adapted for installing the plane scroll spring is opened in the reserved wire box, and a winding component is symmetrically fixedly arranged on one side of the rotating disk;

[0007] The winding component comprises two symmetrically arranged circular plates, a winding roller is fixedly installed in the center between the circular plates, two wire routing grooves are evenly spaced on the outer edge surface of the winding roller, and a limit assembly can be detachably installed between the outer edge surfaces of the circular plates of the same group of winding components;

[0008] The outer edge surface of the reserved wire box is symmetrically provided with wire threading grooves, and positioning components are symmetrically and equidistantly arranged in a rotatable manner in the wire threading grooves. The wiring harness assembly component includes an assembly end with a wiring harness body equidistantly connected at one end, and the end of the wiring harness body away from the assembly end enters and exits the wire threading groove on the outer edge surface of the reserved wire box and is wound in an S shape on the symmetrically arranged winding components.

[0009] Preferably, the limiting assembly includes a limiting plate detachably mounted on the outer edge of the circular plate, limiting holes are equidistantly provided on the inner side surface of the limiting plate corresponding to the positions of the wiring groove 2, and fixing plates are constructed at both ends of the outer side surface of the limiting plate.

[0010] Preferably, a countersunk hole is centrally provided on the upper surface of the fixing plate, a fixing bolt is detachably provided in the countersunk hole, and one end of the fixing bolt can be screwed into the circular plate.

[0011] Preferably, the positioning component comprises a positioning roller with a shaft fixedly arranged in the middle, a wiring groove is centrally provided on the outer edge surface of the positioning roller, and both ends of the shaft can be rotatably connected to the inner wall of the wiring groove.

[0012] Preferably, a box cover is provided on one side of the reserved wire box, and the box cover is detachably connected to the reserved wire box.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting up the tensile buffer component, the winding component and the limit component, when the two ends of the wiring harness assembly are stretched, the contact position between the assembly end and the wiring groove in the winding roller will generate a driving force in the tangential direction of the outer edge of the winding roller, thereby forcing the winding component to drive the turntable to deflect. During the deflection process, the turntable will drive the rotating shaft to rotate, and the rotation of the rotating shaft drives the flat scroll spring to deform, thereby buffering the tension encountered at both ends of the wiring harness assembly, thereby improving the tensile strength of the wiring harness assembly and avoiding the breakage of the wiring harness body due to the stretching effect.

[0015] 2. By setting a limit component, the limit component is installed on the circular plate in a detachable manner, and the limit hole opened in the limit plate has a limiting effect on the wiring harness body, thereby preventing the wiring harness body from detaching from the wiring groove 2 when the two ends of the wiring harness assembly are stretched and retracted and reset, which is beneficial to improving the stability of the tensile buffer component on the tensile buffer of the wiring harness assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the disassembly of the reserved wire box and the box cover of the utility model;

[0018] Figure 3 It is a schematic diagram of the coordination between the wiring harness assembly component and the winding component of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the tensile buffer component of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the limit assembly of the utility model;

[0021] Figure 6 It is a schematic diagram of the cooperation between the wiring harness body and the positioning component of the utility model;

[0022] Figure 7 For this utility model Figure 6 A magnified schematic diagram of the structure in the middle.

[0023] In the figure: 1. Reserved wire box; 2. Wire threading groove; 3. Positioning roller; 4. Wire routing groove one; 5. Box cover; 6. Wire harness assembly parts; 601. Assembly end; 602. Wire harness body; 7. Tensile buffer component; 701. Turntable; 702. Round plate; 703. Winding roller; 704. Wire routing groove two; 8. Limiting component; 801. Limiting plate; 802. Limiting hole; 803. Fixing plate; 804. Countersunk hole; 805. Fixing bolt. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0025] Embodiment 1: A stretch-resistant automotive wiring harness assembly, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7, including a wiring harness assembly component 6 and a reserved wire box 1 in which a tensile buffer component 7 is rotatably arranged, the tensile buffer component 7 includes a turntable 701 coaxially arranged in the reserved wire box 1 and having a rotating shaft in the middle of one side, one end of the rotating shaft is rotatably connected to the inner wall of the reserved wire box 1, a plane spiral spring is fixedly arranged on the outer edge surface of the end of the rotating shaft connected to the reserved wire box 1, and an installation groove adapted for installing the plane spiral spring is opened in the reserved wire box 1, a winding component is symmetrically fixedly arranged on one side of the turntable 701, and the winding component includes two symmetrically arranged circular plates 702, and the circular plates 702 are centered between them. A winding roller 703 is fixedly installed, and wiring grooves 704 are equidistantly provided on the outer edge surface of the winding roller 703. A limiting component 8 is detachably installed between the outer edge surfaces of the circular plates 702 of the same group of winding components. Wire threading grooves 2 are symmetrically provided on the outer edge surface of the reserved wire box 1, and positioning components are symmetrically and equidistantly arranged and rotatably arranged in the wire threading grooves 2. The wiring harness assembly component 6 includes an assembly terminal 601 with a wiring harness body 602 equidistantly connected at one end. The end of the wiring harness body 602 away from the assembly terminal 601 enters and exits the wire threading groove 2 on the outer edge surface of the reserved wire box 1 and is wound in an S shape on the symmetrically arranged winding components.

[0026] To improve the stability of the tensile buffer component 7 on the tensile buffer of the wiring harness assembly component 6, see Figure 4 and Figure 5 The limiting assembly 8 includes a limiting plate 801 which is detachably mounted on the outer edge of the circular plate 702. Limiting holes 802 are equidistantly provided on the inner side surface of the limiting plate 801 at positions corresponding to the wiring groove 704, and fixing plates 803 are constructed at both ends of the outer side surface of the limiting plate 801. A countersunk hole 804 is centrally provided on the upper surface of the fixing plate 803. A fixing bolt 805 is detachably provided in the countersunk hole 804, and one end of the fixing bolt 805 can be screwed into the circular plate 702.

[0027] In order to position and limit the wiring harness body 602, see Figure 2 , Figure 3 , Figure 6 and Figure 7 The positioning component includes a positioning roller 3 with a shaft fixed in the middle, a wiring groove 4 is centrally provided on the outer edge surface of the positioning roller 3, both ends of the shaft can be rotatably connected to the inner wall of the threading groove 2, and a box cover 5 is provided on one side of the reserved wire box 1, and the box cover 5 is detachably connected to the reserved wire box 1. The utility model solves the technical problem that the current automobile wiring harness is easily broken due to the tensile effect on both ends after arrangement by arranging the tensile buffer component 7 and the plane spiral spring.

[0028] Working principle: When in use, the end of the harness body 602 away from the assembly end 601 passes through and out of the threading groove 2 on the outer edge of the reserved wire box 1 and is wound in an S shape on the symmetrically arranged winding components. When the two ends of the harness assembly component 6 are stretched, the position where the assembly end 601 contacts the wire groove 2 704 in the winding roller 703 will generate a driving force in the tangential direction of the outer edge of the winding roller 703, thereby forcing the winding component to drive the turntable 701 to deflect, and the turntable 701 will drive the shaft to rotate during the deflection process. The rotation of the rotating shaft drives the plane scroll spring to deform, thereby buffering the pulling force encountered by the two ends of the wiring harness assembly component 6. In the stage of retracting and resetting the two ends of the wiring harness assembly component 6 after the pulling is completed, the wiring harness body 602 is limited by the limiting hole 802 opened in the limiting plate 801, so that the wiring harness body 602 is in contact with the outer edge surface of the wiring groove 704 for movement, and in the stage of pulling and retracting and resetting, the outer edge surface of the wiring harness body 602 is always in contact with the wiring groove 4, and the wiring groove 4 has the effect of positioning and limiting the wiring harness body 602.

[0029] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A stretch-resistant automotive wiring harness assembly, characterized in that: It comprises a wiring harness assembly component (6) and a reserved wiring box (1) in which a tensile buffer component (7) is rotatably arranged; The tensile buffer assembly (7) comprises a rotating disk (701) coaxially arranged in the reserved wire box (1) and having a rotating shaft centrally constructed on one side, one end of the rotating shaft being rotatably connected to the inner wall of the reserved wire box (1), a flat spiral spring being fixedly arranged on the outer edge surface of one end of the rotating shaft connected to the reserved wire box (1), an installation groove adapted for installing the flat spiral spring being provided in the reserved wire box (1), and a winding component being symmetrically fixedly arranged on one side of the rotating disk (701); The winding components include two symmetrically arranged circular plates (702), a winding roller (703) is fixedly installed in the center between the circular plates (702), two wire routing grooves (704) are equidistantly provided on the outer edge surface of the winding roller (703), and a limit assembly (8) is detachably installed between the outer edge surfaces of the circular plates (702) of the same group of winding components; The outer edge surface of the reserved wire box (1) is symmetrically provided with threading grooves (2), and positioning components are symmetrically and equidistantly arranged in a rotatable manner in the threading grooves (2). The wire harness assembly component (6) comprises an assembly end (601) with a wire harness body (602) equidistantly connected at one end, and the end of the wire harness body (602) away from the assembly end (601) enters and exits the threading groove (2) on the outer edge surface of the reserved wire box (1) and is wound in an S-shape on the symmetrically arranged winding components.

2. The stretch-resistant automotive wiring harness assembly according to claim 1, characterized in that: The limiting assembly (8) comprises a limiting plate (801) detachably mounted on the outer edge of the circular plate (702), limiting holes (802) are equidistantly provided on the inner side surface of the limiting plate (801) at positions corresponding to the second wiring groove (704), and fixing plates (803) are constructed at both ends of the outer side surface of the limiting plate (801).

3. The stretch-resistant automotive wiring harness assembly according to claim 2, characterized in that: A countersunk hole (804) is provided in the center of the upper surface of the fixing plate (803), and a fixing bolt (805) is detachably provided in the countersunk hole (804), and one end of the fixing bolt (805) can be screwed into the circular plate (702).

4. The stretch-resistant automotive wiring harness assembly according to claim 1, characterized in that: The positioning component comprises a positioning roller (3) with a shaft fixedly arranged in the middle, a wire routing groove (4) is centrally provided on the outer edge surface of the positioning roller (3), and both ends of the shaft can be rotatably connected to the inner wall of the wire threading groove (2).

5. The stretch-resistant automotive wiring harness assembly according to claim 1, characterized in that: A box cover (5) is provided on one side of the reserved wire box (1), and the box cover (5) is detachably connected to the reserved wire box (1).