Wire rod integrated shaping device

Abstract

The utility model relates to the technical field of wire rod integration, in particular to a wire rod integrated shaping device, and aims to solve the technical problems that a plurality of functional wire rods need to be subjected to integrated treatment during manufacturing of multifunctional wire rods, wire rod integrated devices are needed, but most of the wire rod integrated devices are inconvenient to use. Different wire rods are integrally processed in a wire twisting mode, after the wire rods are twisted, stress exists in outer insulating layer materials of the wire rods, the twisted wire rods are prone to being separated, and follow-up processing is difficult; according to the technical scheme, the wire rod integrated shaping device comprises a wire twisting assembly, a heating assembly, a cooling assembly, a water supply assembly, a guiding assembly and a wire collecting assembly; compared with a traditional wire rod integrated device, the wire rod integrated device provided by the utility model has the advantages that the wire rod is easy to separate after being stranded, and the subsequent processing is difficult, the integration of the stranded wire rod is improved by eliminating the internal stress of the insulating layer material, and the subsequent processing is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of wire integration, in particular to a wire integration shaping device. Background Art

[0002] Wires are common items in daily life. They are usually composed of a conductor and an external covering material for insulation or signal shielding. A single wire has fewer functions and is difficult to meet daily use. Therefore, multiple wires are often used in combination, or multiple groups of wires are used as an integrated whole. Since multifunctional wires are more convenient to use, there is a greater demand for multifunctional wires. The manufacture of multifunctional wires requires the integration of several functional wires, which requires the use of a wire integration device. After the multiple wires are integrated, subsequent processing is performed to produce multifunctional wires for daily use. However, most wire integration devices use twisted wires to integrate different wires. However, after the wires are twisted, there is stress inside the insulating layer material wrapped around the wires, which tends to recover to the state before twisting, which can easily cause the twisted wires to separate, or make the twisted wires have different diameters, causing difficulties in subsequent processing. Utility Model Content

[0003] In order to overcome the problem that in most wire integration devices, after the wires are twisted, the internal stress of the wire insulation material is not eliminated, resulting in the twisted wires being easily separated in a loose state, causing difficulties in the subsequent processing of the multifunctional wire products.

[0004] The technical solution of the utility model is: an integrated wire shaping device, comprising a base, a twisted wire assembly, a heating assembly, a cooling assembly, a water supply assembly, a guide assembly and a wire take-up assembly; a twisted wire assembly is arranged above the base, a heating assembly is arranged on one side of the twisted wire assembly, a cooling assembly is arranged on one side of the heating assembly, a water supply assembly is arranged on one side of the cooling assembly, a guide assembly is arranged on one side of the water supply assembly, and a wire take-up assembly is arranged on one side of the guide assembly.

[0005] Preferably, a base is provided to install a twisted wire assembly, multiple groups of wires are twisted into one wire through the twisted wire assembly, the insulating layer material is heated and softened by a heating assembly, the twisted wires are cooled by a cooling assembly, a water supply assembly is used to provide cooling water to the cooling assembly, the wires can be better stored through a guiding assembly, and the twisted wires are stored using a wire take-up assembly.

[0006] Preferably, the wire twisting assembly includes a mounting frame, a wire twisting motor, a rotating wheel and a pay-off wheel; a mounting frame is arranged above the base, a wire twisting motor is arranged on one side of the mounting frame, a rotating wheel is arranged on the other side of the mounting frame, the mounting frame is rotatably connected to the rotating wheel, a pay-off wheel is arranged on one side of the rotating wheel, multiple groups of pay-off wheels are arranged, and the output end of the wire twisting motor is connected to the rotating wheel; the wire twisting motor is installed through the mounting frame, the rotating wheel is rotated by the wire twisting motor, multiple groups of wires are twisted by the rotating wheel, and a single functional wire is placed and output by the pay-off wheel.

[0007] Preferably, the heating component includes a support frame, a shell, a heating wire and a through hole; a support frame is arranged above the base, a shell is arranged above the support frame, a heating wire is arranged inside the shell, a plurality of groups of heating wires are arranged, and a through hole is opened on one side of the shell; the shell is supported by the support frame, the shell is insulated and heat-insulated, the wire is heated by the heating wire, and the wire passes through the through hole.

[0008] Preferably, the cooling assembly includes a water tank, a water trough and a water pipe; a water tank is arranged above the base, a water trough is arranged above the water tank, a water pipe is arranged on one side of the water tank, and a plurality of water pipes are arranged; the water is contained in the water tank for recycling, the wire is immersed in water through the water trough to cool down, and the water pipe is used to supply water to the water trough.

[0009] Preferably, the water supply assembly includes a water inlet pipe, a water pump and a water outlet pipe; a water pump is arranged above the base, a water inlet pipe is arranged on one side of the water pump, and a water outlet pipe is arranged on one side of the water pump; water is supplied to the water pump through the water inlet pipe, the water is pressurized by the water pump, and the water is transported to the water pipe through the water outlet pipe.

[0010] Preferably, the guide assembly includes a mounting seat, a stabilizing roller, a guide roller, a threaded slider, a threaded rod and a guide motor; a mounting seat is arranged above the base, a stabilizing roller is arranged above the mounting seat, a guide roller is arranged on one side of the stabilizing roller, a threaded slider is arranged at the bottom of the guide roller, a threaded rod is arranged on the inner side of the threaded slider, the threaded slider is threadedly connected to the threaded rod, a guide motor is arranged on one side of the mounting seat, and the output end of the guide motor is connected to one end of the threaded rod; the stabilizing roller is fixed by the mounting seat, the stabilizing roller is used to reduce the influence of the guide roller on the cooling of the wire, the guide roller is used to guide the wire to be better received, the threaded slider is used to make the guide roller slide smoothly, the threaded slider is moved by rotating the threaded rod, and the guide motor is used to drive the threaded rod to rotate.

[0011] Preferably, the wire-taking assembly includes a support rod, a wire-taking roller and a wire-taking motor; a support rod is arranged above the mounting seat, a wire-taking roller is arranged on one side of the support rod, the support rod and the wire-taking roller are rollingly connected, a wire-taking motor is arranged on the other side of the support rod, and the output end of the wire-taking motor and the wire-taking roller are connected to each other; the wire-taking roller is installed by the support rod, the wire is collected by the wire-taking roller, and the wire-taking roller is driven to rotate by the wire-taking motor.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional wire integration device, multiple groups of wires are integrated by twisting wires. After the wires are twisted, there is stress inside the insulation material wrapped around the wires, which tends to recover to the state before twisting, which is easy to separate the twisted wires or make the diameters of the twisted wires different, causing difficulties for subsequent processing. This device improves the integrity of the twisted wires by eliminating the internal stress of the insulation material, which is convenient for subsequent processing;

[0014] 2. When processing the wire, the twisted wire is pulled by the take-up roller to move through the through hole and enter the shell supported by the support frame. It is heated to a certain temperature by the electric heating wire. The insulating layer material is softened by the heat. The wire continues to move into the water tank. The water in the water tank forms a water cycle in the water tank and the water pipe through the water inlet and outlet pipes to cool the wire and harden the insulating layer material again. In the process of softening and hardening the insulating layer, the internal stress of the material is eliminated. This solves the problem that most wire integration devices are prone to separation in a loose state due to the fact that the internal stress of the wire insulation layer material is not eliminated after the wire is twisted, which causes difficulties in subsequent processing and increases the practical value of the device.

[0015] 3. When the wires are twisted, the take-up motor drives the take-up roller to rotate and roll the wires in, making the wires move. At the same time, the twisting motor drives the rotating wheel to rotate, and drives the pay-off wheel to rotate, so that the wires are twisted into one. The wires move through the outer shell and the water tank, and then enter the guide roller through the stabilizing roller. At this time, the guide motor drives the threaded rod to rotate, so that the threaded slider moves, driving the guide roller to move, so that the wire moves from one end of the take-up roller to the other end of the take-up roller. The guiding process is repeated continuously, so that the wires are evenly collected and then taken up by the take-up roller, which is convenient for subsequent transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a wire integrated shaping device of the utility model;

[0017] Figure 2 The three-dimensional structure diagram of the stranded wire assembly of a wire integrated shaping device of the utility model is shown;

[0018] Figure 3 What is shown is a schematic diagram of the cross-sectional three-dimensional structure of a heating component of a wire integrated shaping device of the utility model;

[0019] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of a cooling assembly of a wire integrated shaping device of the utility model;

[0020] Figure 5 What is shown is a schematic diagram of the three-dimensional structure of a guide component of an integrated wire shaping device of the present utility model.

[0021] Explanation of the accompanying drawings: 1. base; 2. twisting assembly; 3. heating assembly; 4. cooling assembly; 5. water supply assembly; 6. guide assembly; 7. take-up assembly; 201. mounting frame; 202. twisting motor; 203. rotating wheel; 204. pay-off wheel; 301. supporting frame; 302. housing; 303. heating wire; 304. through hole; 401. water tank; 402. water tank; 403. water pipe; 501. water inlet pipe; 502. water pump; 503. water outlet pipe; 601. mounting seat; 602. stabilizing roller; 603. guide roller; 604. threaded slider; 605. threaded rod; 606. guide motor; 701. supporting rod; 702. take-up roller; 703. take-up motor. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] See also Figure 1 The utility model provides an embodiment: an integrated wire shaping device, comprising a base 1, a stranding assembly 2, a heating assembly 3, a cooling assembly 4, a water supply assembly 5, a guide assembly 6 and a wire take-up assembly 7; the stranding assembly 2 is arranged above the base 1, the heating assembly 3 is arranged on one side of the stranding assembly 2, the cooling assembly 4 is arranged on one side of the heating assembly 3, the water supply assembly 5 is arranged on one side of the cooling assembly 4, the guide assembly 6 is arranged on one side of the water supply assembly 5, and the wire take-up assembly 7 is arranged on one side of the guide assembly 6.

[0024] See also Figure 2 In this embodiment, the stranding assembly 2 includes a mounting frame 201, a stranding motor 202, a rotating wheel 203 and a pay-off wheel 204; a mounting frame 201 is arranged above the base 1, a stranding motor 202 is arranged on one side of the mounting frame 201, a rotating wheel 203 is arranged on the other side of the mounting frame 201, the mounting frame 201 is rotatably connected to the rotating wheel 203, a pay-off wheel 204 is arranged on one side of the rotating wheel 203, the pay-off wheel 204 is provided with multiple groups, and the output end of the stranding motor 202 is connected to the rotating wheel 203; the stranding motor 202 is installed by the mounting frame 201, the rotating wheel 203 is rotated by the stranding motor 202, multiple groups of wires are twisted by the rotating wheel 203, and a single functional wire is placed and output by the pay-off wheel 204.

[0025] See also Figure 3In this embodiment, the heating component 3 includes a support frame 301, a shell 302, a heating wire 303 and a through hole 304; the support frame 301 is arranged above the base 1, the shell 302 is arranged above the support frame 301, the heating wire 303 is arranged inside the shell 302, the heating wire 303 is arranged in multiple groups, and a through hole 304 is opened on one side of the shell 302; the shell 302 is supported by the support frame 301, the shell 302 is insulated and heat-insulated, the wire is heated by the heating wire 303, and the wire passes through the through hole 304.

[0026] See also Figure 4 In this embodiment, the cooling component 4 includes a water tank 401, a water trough 402 and a water pipe 403. The water tank 401 is arranged above the base 1, the water trough 402 is arranged above the water tank 401, and a water pipe 403 is arranged on one side of the water tank 401. The water pipe 403 is provided with multiple groups. The water is contained in the water tank 401 for recycling, and the wire is immersed in water through the water trough 402 to cool down, and the water pipe 403 is used to supply water to the water trough 402; the water supply component 5 includes a water inlet pipe 501, a water pump 502 and a water outlet pipe 503; the water pump 502 is arranged above the base 1, the water inlet pipe 501 is arranged on one side of the water pump 502, and the water outlet pipe 503 is arranged on one side of the water pump 502; the water is supplied to the water pump 502 through the water inlet pipe 501, the water is pressurized by the water pump 502, and the water is transported to the water pipe 403 through the water outlet pipe 503.

[0027] See also Figure 5In this embodiment, the guide assembly 6 includes a mounting seat 601, a stabilizing roller 602, a guide roller 603, a threaded slider 604, a threaded rod 605 and a guide motor 606. The mounting seat 601 is arranged above the base 1, and the stabilizing roller 602 is arranged above the mounting seat 601. The guide roller 603 is arranged on one side of the stabilizing roller 602. The threaded slider 604 is arranged at the bottom of the guide roller 603. The inner side of the threaded slider 604 is arranged with a threaded rod 605. The threaded slider 604 is threadedly connected with the threaded rod 605. A guide motor 606 is arranged on one side of the mounting seat 601. The output end of the guide motor 606 is connected to one end of the threaded rod 605. The stabilizing roller 602 is fixed by the mounting seat 601, and the stabilizing roller 602 is used to reduce the influence of the guide roller 603 on the cooling of the wire. , the wire is guided by the guide roller 603 to be better received, the threaded slider 604 is used to make the guide roller 603 slide smoothly, the threaded slider 604 is moved by rotating the threaded rod 605, and the threaded rod 605 is driven to rotate by the guide motor 606; the wire-taking assembly 7 includes a support rod 701, a wire-taking roller 702 and a wire-taking motor 703; a support rod 701 is arranged above the mounting seat 601, a wire-taking roller 702 is arranged on one side of the support rod 701, the support rod 701 is rollingly connected with the wire-taking roller 702, a wire-taking motor 703 is arranged on the other side of the support rod 701, and the output end of the wire-taking motor 703 is connected to the wire-taking roller 702; the wire-taking roller 702 is installed through the support rod 701, the wire is received by the wire-taking roller 702, and the wire-taking roller 702 is driven to rotate by the wire-taking motor 703.

[0028] When the wires are twisted, the take-up motor 703 drives the take-up roller 702 to rotate and roll the wires in, so that the wires move. At the same time, the twisting motor 202 drives the rotating wheel 203 to rotate, and drives the pay-off wheel 204 to rotate, so that the wires are twisted into one. The wires move through the housing 302 and the water tank 402, and then enter the guide roller 603 through the stabilizing roller 602. At this time, the guide motor 606 drives the threaded rod 605 to rotate, so that the threaded slider 604 moves, and drives the guide roller 603 to move, so that the wires move from one end of the take-up roller 702 to the other end of the take-up roller 702. This process is repeated continuously, so that the wires are evenly stored and then retracted to the take-up roller 702.

[0029] When processing the wire, the twisted wire is pulled by the take-up roller 702 to move through the through hole 304 and enter the housing 302 supported by the support frame 301. During the movement of the wire, it is heated to a certain temperature by the electric heating wire 303, so that the insulating layer material is softened by the heat. The wire continues to move into the water tank 402. By using the boost of the water pump 502, the water in the water tank 401 forms a water circulation in the water tank 402 and the water pipe 403 through the connection of the water inlet pipe 501 and the water outlet pipe 503, so as to cool the wire and harden the insulating layer material again.

[0030] Through the above steps, the base 1 is set to install the twisted wire assembly 2, multiple groups of wires are twisted into one wire through the twisted wire assembly 2, the insulating layer material is heated and softened by the heating assembly 3, the twisted wires are cooled by the cooling assembly 4, the water supply assembly 5 is used to provide cooling water for the cooling assembly 4, the wires can be better stored through the guide assembly 6, and the twisted wires are stored by the take-up assembly 7.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A wire integrated shaping device, comprising a base (1); characterized in that: The invention also comprises a twisted wire assembly (2), a heating assembly (3), a cooling assembly (4), a water supply assembly (5), a guide assembly (6) and a wire take-up assembly (7); the twisted wire assembly (2) is arranged above the base (1); a heating assembly (3) is arranged on one side of the twisted wire assembly (2); a cooling assembly (4) is arranged on one side of the heating assembly (3); a water supply assembly (5) is arranged on one side of the cooling assembly (4); a guide assembly (6) is arranged on one side of the water supply assembly (5); and a wire take-up assembly (7) is arranged on one side of the guide assembly (6).

2. The wire integrated shaping device according to claim 1, characterized in that: The wire twisting assembly (2) comprises a mounting frame (201), a wire twisting motor (202), a rotating wheel (203) and a wire pay-off wheel (204); the mounting frame (201) is arranged above the base (1); the wire twisting motor (202) is arranged on one side of the mounting frame (201); the rotating wheel (203) is arranged on the other side of the mounting frame (201); the mounting frame (201) is rotatably connected to the rotating wheel (203); a wire pay-off wheel (204) is arranged on one side of the rotating wheel (203); a plurality of wire pay-off wheels (204) are arranged; and the output end of the wire twisting motor (202) and the rotating wheel (203) are connected to each other.

3. The wire integrated shaping device according to claim 1, characterized in that: The heating component (3) comprises a support frame (301), an outer shell (302), a heating wire (303) and a through hole (304); the support frame (301) is arranged above the base (1), the outer shell (302) is arranged above the support frame (301), the inner part of the outer shell (302) is provided with a heating wire (303), the heating wire (303) is arranged in multiple groups, and a through hole (304) is opened on one side of the outer shell (302).

4. The wire integrated shaping device according to claim 1, characterized in that: The cooling assembly (4) comprises a water tank (401), a water trough (402) and a water pipe (403); the water tank (401) is arranged above the base (1), the water trough (402) is arranged above the water tank (401), a water pipe (403) is arranged on one side of the water tank (401), and the water pipe (403) is arranged in multiple groups.

5. The wire integrated shaping device according to claim 1, characterized in that: The water supply assembly (5) comprises a water inlet pipe (501), a water pump (502) and a water outlet pipe (503); the water pump (502) is arranged above the base (1), the water inlet pipe (501) is arranged on one side of the water pump (502), and the water outlet pipe (503) is arranged on one side of the water pump (502).

6. The wire integrated shaping device according to claim 1, characterized in that: The guide assembly (6) comprises a mounting seat (601), a stabilizing roller (602), a guide roller (603), a threaded slider (604), a threaded rod (605) and a guide motor (606); the mounting seat (601) is arranged above the base (1), the stabilizing roller (602) is arranged above the mounting seat (601), the guide roller (603) is arranged on one side of the stabilizing roller (602), the threaded slider (604) is arranged at the bottom of the guide roller (603), the threaded rod (605) is arranged on the inner side of the threaded slider (604), the threaded slider (604) is threadedly connected to the threaded rod (605), the guide motor (606) is arranged on one side of the mounting seat (601), and the output end of the guide motor (606) is connected to one end of the threaded rod (605).

7. The wire integrated shaping device according to claim 6, characterized in that: The wire taking-up assembly (7) comprises a support rod (701), a wire taking-up roller (702) and a wire taking-up motor (703); a support rod (701) is arranged above the mounting seat (601), a wire taking-up roller (702) is arranged on one side of the support rod (701), the support rod (701) and the wire taking-up roller (702) are rollingly connected, a wire taking-up motor (703) is arranged on the other side of the support rod (701), and an output end of the wire taking-up motor (703) and the wire taking-up roller (702) are mutually connected.

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