Water and electricity switching control cabinet for plasma spraying equipment
By setting the insulation screw and moving blocks in the hydropower transfer control cabinet of the plasma spraying equipment, adjust the spacing of tungsten rods to adjust the breakdown voltage, solve the problem of unable to adjust the breakdown voltage of the existing device, improve the flexibility and spray gun of the equipment and the spray gun. The cooling effect.
Patent Information
- Application Number
- CN202420963345.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing hydropower adapter devices cannot adjust the breakdown voltage in plasma spraying equipment, resulting in the fixed power of the spray gun and it is difficult to adapt to different usage conditions.
Design a hydropower transfer control cabinet for plasma spraying equipment. By setting the insulation screw and moving blocks in the electrical installation component, the distance between tungsten rods can be adjusted to adjust the breakdown voltage.
A convenient adjustment of the breakdown voltage is achieved, the flexibility and adaptability of the control cabinet is improved, and the cooling effect of the spray gun is improved through the modular structure.
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Figure CN222424542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of control cabinets, in particular to a water-electricity transfer control cabinet for plasma spraying equipment. Background Art
[0002] Plasma spraying technology uses a plasma arc driven by direct current as a heat source to heat ceramics, alloys, metals and other materials to a molten or semi-molten state, and sprays them at high speed onto the pre-treated workpiece surface to form a firmly attached surface layer. During the process of this method, the object needs to be heated by a spray gun, and the internal temperature of the spray gun will gradually increase. Therefore, during use, the spray gun will be cooled by a water-to-electricity conversion device to avoid damage to the spray gun due to long-term high temperature. However, the existing water-to-electricity conversion device still has certain usage defects during use.
[0003] For example, the invention publication number CN115637401A discloses a water-to-electricity switching device for plasma spraying and a monitoring method thereof, which monitors the flow and pressure of the process gas when the plasma spray gun is working normally, and controls the output of an alarm signal or an output interruption signal when the pressure or flow exceeds a preset range, thereby reducing the burning or damage of the spray gun caused by the sudden interruption of the plasma arc due to gas depletion;
[0004] In the above document, the water-to-electricity transfer device controls the voltage inside the line through a high-voltage transformer, and detects the circuit operation through pressure sensors, flow sensors, voltage sensors and monitoring devices. In this way, the internal breakdown voltage output value of the water-to-electricity transfer device is a fixed value. If the internal breakdown voltage of the device cannot be adjusted, the spray gun power inside the device will be fixed, which will be difficult to adapt to different usage conditions.
[0005] In view of the above problems, it is urgent to carry out innovative design based on the original control cabinet structure. Utility Model Content
[0006] The purpose of the utility model is to provide a water-to-electricity transfer control cabinet for plasma spraying equipment, so as to solve the problem proposed in the above background technology that the internal breakdown voltage output value of the water-to-electricity transfer device is a fixed value, and the breakdown voltage inside the device cannot be adjusted, which will cause the spray gun power inside the device to be fixed and difficult to adapt to different usage conditions.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water-electricity transfer control cabinet for plasma spraying equipment, comprising an electric cabinet body and an electrical installation component fixedly installed on the upper end of the electric cabinet body;
[0008] An electrical installation board is arranged inside the electrical installation assembly, and the electrical installation board is fixedly installed inside the upper end of the electrical cabinet body, and an adjustment structure is fixedly installed just above the electrical installation board, and a bakelite fixing block is slidably installed inside the adjustment structure;
[0009] A terminal is fixedly installed on the outer side of the bakelite fixing block, and a tungsten rod 1 and a tungsten rod 2 are fixedly installed inside the two sets of bakelite fixing blocks which are far away from each other.
[0010] Preferably, a transformer is fixedly mounted on one end of the electrical installation board close to the right side of the bakelite fixing block;
[0011] An iron shell oil-immersed capacitor and a high-voltage mica capacitor are fixedly mounted on one end of the electrical installation board close to the left side of the bakelite fixing block, and the iron shell oil-immersed capacitor is located on the left side of the high-voltage mica capacitor.
[0012] Preferably, a fixed wooden board is provided inside the adjustment structure, and the fixed wooden board is fixedly installed on the outside of the electrical installation board, and the fixed wooden board is located between the transformer and the high-voltage mica capacitor, an insulating screw is rotatably installed inside the fixed wooden board, and a moving block is sleeved on the outside of the insulating screw, and the moving block is slidably connected to the fixed wooden board, two groups of locking blocks are slidably installed on one end of the moving block away from the fixed wooden board, and a supporting spring is fixedly installed on the side where the two groups of locking blocks are close to each other, a locking groove is opened inside the bakelite fixed block, and the side of the locking block away from the moving block is located inside the locking groove.
[0013] Preferably, the left and right sides of the electrical installation board are provided with wire groove width, and a copper block welded body is fixedly installed on the lower end of the electrical installation board, and a pressure gauge is fixedly installed on the upper end of the copper block welded body, and at the same time, an orthogonal water cable connector and a plug are fixedly installed on the lower end of the copper block welded body.
[0014] Preferably, a water inlet joint and a water return joint are fixedly mounted on the lower end of the copper block welded body, and the water inlet joint is located on the left side of the water return joint.
[0015] Preferably, the water inlet joint is located at the lower end of the pressure gauge, the lower end of the return water joint is connected to the water tank water inlet joint, and the lower end of the water inlet joint is connected to the water tank water outlet joint.
[0016] Preferably, a coil is provided on the outside of the electrical installation plate, and the two ends of the coil are respectively connected to the return water joint and the reverse water cable joint, and a spray gun is fixedly installed at the lower ends of the positive water cable joint and the reverse water cable joint.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The rotation of the insulating screw drives the two sets of moving blocks to slide inside the fixed wooden board, so that the distance between tungsten rod 1 and tungsten rod 2 can be adjusted, which effectively improves the convenience of adjusting the breakdown voltage of the control cabinet;
[0019] 2. By installing the electrical installation components inside the main body of the electric cabinet, the control cabinet can cooperate with the external ice water filter to effectively cool the spray gun. The modular structure inside the control cabinet is used to cool the spray gun, which effectively improves the convenience of using the control cabinet.
[0020] 3. The engagement between the engaging block and the engaging groove effectively improves the convenience of disassembling and assembling the tungsten rod 1 and the tungsten rod 2. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the vertical structure of the copper block welded body of the utility model;
[0024] Figure 4 This is a schematic diagram of the main structure of the copper block welding body of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the fixed wooden board of the utility model;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the movable block of the utility model;
[0027] Figure 7 It is a schematic diagram of the three-dimensional structure of the bakelite fixing block of the utility model.
[0028] In the figure: 1. Electric cabinet body; 2. Electrical installation components; 3. Bakelite cross bar; 4. Plug; 5. Transformer; 6. Iron shell oil-immersed capacitor; 7. High-voltage mica capacitor; 8. Width of wire groove; 9. Pressure gauge; 10. Electrical installation board; 11. Water inlet joint; 12. Return water joint; 13. Bakelite fixing block; 14. Terminal; 15. Water tank outlet joint; 16. Water tank inlet joint; 17. Tungsten rod one; 18. Tungsten rod two; 19. Coil; 20. Copper block welding body; 21. Reverse-thread water cable joint; 22. Orthogonal water cable joint; 23. Spray gun; 24. Fixed wooden board; 25. Insulating screw; 26. Moving block; 27. Clamping block; 28. Support spring; 29. Clamping groove. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] A water-electricity transfer control cabinet for plasma spraying equipment, such as Figure 1-4 As shown, it includes an electric cabinet body 1 and an electrical installation component 2 fixedly installed on the upper end of the electric cabinet body 1;
[0031] A bakelite crossbar 3 is fixedly mounted on the upper end of the electric cabinet body 1, and the bakelite crossbar 3 is located outside the electrical installation assembly 2;
[0032] An electrical installation board 10 is arranged inside the electrical installation assembly 2. The electrical installation board 10 is fixedly installed inside the upper end of the electrical cabinet body 1, and an adjustment structure is fixedly installed just above the electrical installation board 10. Two sets of bakelite fixing blocks 13 are slidably installed inside the adjustment structure, and one set of bakelite fixing blocks 13 is fixedly installed. The two sets of bakelite fixing blocks 13 that are slidably installed are located on both sides of the bakelite fixing blocks 13 that are fixedly installed.
[0033] The outer side of the bakelite fixing block 13 is fixedly installed with a terminal post 14, and the inside of the two sets of bakelite fixing blocks 13 that are slidably installed are fixedly installed with a tungsten rod 17 and a tungsten rod 2 18.
[0034] Combination Figure 5-6 As shown, a fixed wooden board 24 is provided inside the adjustment structure, and the fixed wooden board 24 is fixedly installed on the outside of the electrical installation board 10, and the fixed wooden board 24 is located between the transformer 5 and the high-voltage mica capacitor 7, an insulating screw 25 is rotatably installed inside the fixed wooden board 24, and a moving block 26 is sleeved on the outside of the insulating screw 25, and the moving block 26 is slidably connected to the fixed wooden board 24, two groups of engaging blocks 27 are slidably installed on one end of the moving block 26 away from the fixed wooden board 24, and a supporting spring 28 is fixedly installed on the side where the two groups of engaging blocks 27 are close to each other, and an engaging groove 29 is opened inside the bakelite fixed block 13, and the side of the engaging block 27 away from the moving block 26 is located inside the engaging groove 29.
[0035] Before using the control cabinet, it is necessary to adjust the distance between tungsten rod 17 and tungsten rod 2 18, and during the adjustment process, the insulating screw 25 needs to be rotated. During the rotation of the insulating screw 25, the two groups of moving blocks 26 threadedly connected thereto will move in opposite directions inside the fixed wooden board 24, and the moving blocks 26 will drive the tungsten rod 17 and tungsten rod 2 18 to move during the movement, thereby changing the distance between tungsten rod 17 and tungsten rod 2 18, thereby achieving the effect of changing the breakdown voltage. The breakdown voltage is adjusted by rotating the insulating screw 25, which effectively improves the effect of adjusting the breakdown voltage of the control cabinet.
[0036] Based on the above embodiments, Figure 1-Figure 4 As shown, the water inlet joint 11 is located at the lower end of the pressure gauge 9, the lower end of the return water joint 12 is connected to the water tank water inlet joint 16, and the lower end of the water inlet joint 11 is connected to the water tank water outlet joint 15;
[0037] A coil 19 is arranged on the outside of the electrical installation board 10 , and the two ends of the coil 19 are connected to the return water joint 12 and the reverse water cable joint 21 respectively, and a spray gun 23 is fixedly installed at the lower ends of the positive water cable joint 22 and the reverse water cable joint 21 .
[0038] When the spray gun 23 connected inside the electric cabinet body 1 is used, the spray gun 23 will generate a large amount of heat and increase its internal temperature. At this time, the water flow inside the electric cabinet body 1 will cool down the spray gun 23 through circulation, thereby achieving the effect of protecting the spray gun 23.
[0039] Specifically, in the process of water flow cooling the spray gun 23, the cooling water flows out from the water tank outlet joint 15 of the ice water filter, and then flows into the high-pressure water pipe, enters the interior of the copper block welding body 20 through the water inlet joint 11, and then passes through the positive-tooth water cable joint 22, and is connected to the anode of the spray gun 23 through the water cable. At this time, the cooling water can enter the interior of the spray gun 23 and absorb the heat inside the spray gun 23; and after the cooling water circulates inside the spray gun 23, its internal temperature will increase, and the heated water will flow back from the cathode of the spray gun 23, and be connected to the reverse-tooth water cable joint 21 through the water cable, and finally be connected to the return joint 12 of the ice water filter through the coil 19 and the return water joint 12. The high-pressure water pipe is connected to the ice water filter integrated machine. At this time, the hot water can enter the interior of the ice water filter integrated machine, thereby completing the internal water flow circulation process of the control cabinet and effectively cooling the spray gun 23.
[0040] It is worth mentioning that the control cabinet as a whole in this embodiment is not only easy to carry and use, but can also be used alone with an external ice water filter integrated machine to complete the cooling effect on the spray gun 23. The external ice water filter integrated machine and the spray gun 23 are connected to the structure inside the electric cabinet body 1 through a high-pressure pipeline, which is convenient for the disassembly and assembly of the spray gun 23, and the control cabinet is convenient for storing the spray gun 23. By installing the electrical installation component 2 inside the electric cabinet body 1, the structure is effectively integrated, which improves the convenience of using the modular structure and increases the overall practicality.
[0041] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0042] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water-electricity transfer control cabinet for plasma spraying equipment, comprising an electric cabinet body (1) and an electrical installation component (2) fixedly mounted on the upper end of the electric cabinet body (1); Features: A bakelite cross bar (3) is fixedly mounted on the upper end of the electric cabinet body (1), and the bakelite cross bar (3) is located outside the electrical installation assembly (2); An electrical installation board (10) is arranged inside the electrical installation assembly (2), the electrical installation board (10) is fixedly installed inside the upper end of the electrical cabinet body (1), and an adjustment structure is fixedly installed just above the electrical installation board (10), two groups of bakelite fixing blocks (13) are slidably installed inside the adjustment structure, and one group of bakelite fixing blocks (13) is fixedly installed inside the adjustment structure, and the two groups of bakelite fixing blocks (13) that are slidably installed are located on both sides of the bakelite fixing blocks (13) that are fixedly installed; A terminal post (14) is fixedly installed on the outer side of the bakelite fixing block (13), and a tungsten rod 1 (17) and a tungsten rod 2 (18) are fixedly installed inside the two sets of bakelite fixing blocks (13) that are slidably installed.
2. The water-electricity transfer control cabinet for plasma spraying equipment according to claim 1, characterized in that: A transformer (5) is fixedly mounted on one end of the electrical installation board (10) close to the right side of the bakelite fixing block (13); An iron shell oil-immersed capacitor (6) and a high-voltage mica capacitor (7) are fixedly mounted on one end of the electrical installation board (10) close to the left side of the bakelite fixing block (13), and the iron shell oil-immersed capacitor (6) is located on the left side of the high-voltage mica capacitor (7).
3. A water-electricity transfer control cabinet for plasma spraying equipment according to claim 1 or 2, characterized in that: A fixed wooden board (24) is arranged inside the adjustment structure, and the fixed wooden board (24) is fixedly mounted on the outside of the electrical installation board (10), and the fixed wooden board (24) is located between the transformer (5) and the high-voltage mica capacitor (7). An insulating screw (25) is rotatably mounted inside the fixed wooden board (24), and a moving block (26) is sleeved on the outside of the insulating screw (25), and the moving block (26) is slidably connected to the fixed wooden board (24). Two groups of engaging blocks (27) are slidably mounted on one end of the moving block (26) away from the fixed wooden board (24), and a supporting spring (28) is fixedly mounted on the side of the two groups of engaging blocks (27) close to each other. A engaging groove (29) is provided inside the bakelite fixed block (13), and the side of the engaging block (27) away from the moving block (26) is located inside the engaging groove (29).
4. The water-electricity transfer control cabinet for plasma spraying equipment according to claim 3, characterized in that: The electrical installation board (10) is provided with a wire groove width (8) on the left and right sides, and a copper block welding body (20) is fixedly mounted on the lower end of the electrical installation board (10), and a pressure gauge (9) is fixedly mounted on the upper end of the copper block welding body (20), and a positive thread water cable joint (22) and a plug (4) are fixedly mounted on the lower end of the copper block welding body (20).
5. The water-electricity transfer control cabinet for plasma spraying equipment according to claim 4, characterized in that: A water inlet joint (11) and a water return joint (12) are fixedly mounted on the lower end of the copper block welded body (20), and the water inlet joint (11) is located on the left side of the water return joint (12).
6. The water-electricity transfer control cabinet for plasma spraying equipment according to claim 5, characterized in that: The water inlet joint (11) is located at the lower end of the pressure gauge (9), the lower end of the water return joint (12) is connected to the water tank water inlet joint (16), and the lower end of the water inlet joint (11) is connected to the water tank water outlet joint (15).
7. The water-electricity transfer control cabinet for plasma spraying equipment according to claim 4, characterized in that: A coil (19) is arranged on the outside of the electrical installation board (10), and two ends of the coil (19) are respectively connected to a return water joint (12) and a reverse-thread water cable joint (21), and a spray gun (23) is fixedly installed at the lower ends of the positive-thread water cable joint (22) and the reverse-thread water cable joint (21).
Citation Information
Patent Citations
Water and electricity switching device for plasma spraying and monitoring method of water and electricity switching device
CN115637401A