Broiler scalding unhairing equipment
By designing a broiler soaking and hair removal device that includes hair removal components and collection components, the problem of water flowing to the ground during soaking and hot chickens is solved, improving safety and environmental cleanliness, and reducing cleaning workload.
Patent Information
- Application Number
- CN202421137128.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
In existing broiler soaking and hair removal equipment, the moisture carried by the chickens during soaking and scaling will flow to the ground, causing the ground to be slippery, endangering the safety of staff, and increasing the cleaning workload.
A broiler hair removal device including a hair removal assembly, a hair removal assembly and a collection assembly is designed. Multiple hair removal rollers and filter plates are installed inside the hair removal assembly, and the conical water guide cover guides moisture into the drainage pipe to prevent water from flowing to the ground. The collection assembly collects and processes outflow water through a collector tank and water pump to reduce waste of water resources.
It effectively prevents water from flowing to the ground, improves the walking safety of staff, reduces pollution to the processing environment, and reduces the cleaning workload. At the same time, water waste is reduced through the design of the collection components.
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Figure CN222425241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of broiler processing, in particular to a broiler scalding and depilatory device. Background Art
[0002] Broiler processing refers to the process of slaughtering, depilating, cutting, packaging and other steps of live chickens to finally make meat products suitable for consumption. With the continuous improvement of people's living standards, people have a greater demand for broilers. Now the number of broiler farms is increasing, and the slaughter volume is also increasing. Fresh broilers need to be bled, scalded, depilated and other steps before they can be put on the market for sale. This series of tedious processes cannot meet the market demand if it is done manually alone.
[0003] In the prior art, in order to improve the work efficiency of broiler processing, broiler scalding and depilation equipment has been developed, which greatly improves the efficiency of broiler depilation. However, in the broiler processing process, the chicken is generally placed in a scalding tank for scalding first, and then placed in a depilatory machine for depilation. However, during the depilation process, the water carried by the chicken during the scalding will flow to the ground, causing the ground to be slippery, which is easy to cause slipping, and is not conducive to the walking safety of the staff. In addition, the water spreading on the ground will also affect the cleanliness of the processing environment. The staff needs to clean up separately, which increases the workload. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that during the use of the broiler scalding and depilatory equipment in the prior art, the water carried by the chicken during the scalding will flow to the ground, causing the ground to be slippery, and it is easy to slip, which is not conducive to the walking safety of the staff. The water spreads on the ground and also affects the cleanliness of the processing environment. The staff needs to clean up separately, which increases the workload. A broiler scalding and depilatory equipment is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a broiler scalding and depilating device, comprising: a depilating component, a scalding component is arranged on the outer surface of the depilating component, and a collecting component is arranged on the rear surface of the depilating component;
[0006] The depilatory assembly includes a depilatory box, a plurality of depilatory rollers are arranged inside the depilatory box, a plurality of depilatory rollers are fixedly mounted with a leather wheel at one end, a plurality of leather wheels are movably sleeved with a belt on the outer surface, a servo motor is mounted on the front surface of the depilatory box through an auxiliary plate, an output end of the servo motor is fixedly connected to the front surface of one of the leather wheels, a protective cover is rotatably connected to the top of the depilatory box through a hinge, a filter plate is fixedly mounted inside the depilatory box, a conical water guide cover is fixedly mounted inside the depilatory box near the filter plate, and a drain pipe is fixedly connected to the bottom of the depilatory box.
[0007] Preferably, the scalding assembly includes a heater, a scalding box is movably embedded inside the heater, a driving motor is installed on the front surface of the scalding box through an auxiliary plate, a rotating rod is fixedly installed on the output end of the driving motor, a plurality of levers are fixedly installed on the outer surface of the rotating rod, one end of the rotating rod is movably embedded in the interior of the scalding box, and one end of the rotating rod is movably embedded in the rear surface of the interior of the scalding box.
[0008] Preferably, a rotating shaft is fixedly installed on the top of the scalding box near one side, the outer surface of the rotating shaft is movably embedded in the interior of the depilatory box, one end of the rotating shaft is movably embedded in the rear surface wall inside the depilatory box, the other end of the rotating shaft movably penetrates to the front surface of the depilatory box, a forward and reverse motor is installed on the front surface of the depilatory box through a connecting plate, the output end of the forward and reverse motor is fixedly connected to the other end of the rotating shaft, the rear surface of the scalding box is fixedly connected to a drain pipe, and a valve is arranged on the outer surface of the drain pipe.
[0009] Preferably, the collecting component includes a water collecting tank, which has two water inlets on the top, and water guide plates are fixedly installed on the front surface walls inside the two water inlets. A protective cover is fixedly installed on the top of the water collecting tank near one of the water inlets, and an alarm is arranged on the top of the water collecting tank near the other water inlet.
[0010] Preferably, a float liquid level sensor is arranged on the top of the water collecting tank near the alarm, the detection head of the float liquid level sensor penetrates into the interior of the water collecting tank, and a water pump is fixedly installed on the top of the water collecting tank near the edge.
[0011] Preferably, the output end of the water pump is connected to a water outlet pipe via a flange, the input end of the water pump is connected to a water suction pipe via a flange, one end of the water suction pipe is fixedly inserted into the interior of the water collecting tank, and one end of the drainage pipe extends to another water inlet.
[0012] Preferably, the other ends of the plurality of depilatory rollers are movably embedded in the rear surface wall inside the depilatory box, and one ends of the plurality of depilatory rollers are movably penetrated to the front surface of the depilatory box, a discharge port is provided on the outer surface of one side of the depilatory box, a discharge door is movably embedded inside the discharge port, and the bottom of the conical water guide cover is fixedly mounted on the bottom surface inside the depilatory box.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, when in use, the broiler is placed in the scalding box for scalding, the driving motor is started, the rotating rod and the lever are driven to rotate, the broiler is driven to rotate, and the broiler is fully scalded. After the scalding is completed, the valve at the drain pipe is opened to discharge the water, and then the forward and reverse motors are started to drive the rotating shaft to rotate, and further drive the scalding box to rotate, and the scalded broiler is pushed into the depilation box. Then the forward and reverse motors drive the scalding box to reset, and then the protective cover is closed, and the servo motor is started to drive the leather wheel and the belt to rotate, and drive multiple depilation rollers to rotate to depilate the broiler. In this process, the water carried by the broiler will fall into the depilation box, flow downward, and be filtered by the filter plate. Under the guidance of the conical water guide cover, it is convenient to guide the water to the drain pipe for drainage. Through the depilation component, water can be prevented from flowing to the ground, so as to avoid the situation of people slipping, reduce the pollution to the working environment, and reduce the cleaning workload.
[0015] 2. In the utility model, when in use, under the protection of the protective cover, water is prevented from accidentally flowing to the outside of the water collecting tank. Through two water guide plates, the drainage pipe and the drain pipe are convenient to drain the water onto the water guide plates, and then flow into the water collecting tank for collection, thereby reducing the waste of water resources. The water level in the water collecting tank is detected by the float liquid level sensor. When the water level data meets the expectations, the external controller will control the alarm to sound, reminding the staff that there is a lot of water in the water collecting tank, start the water pump, and transport the collected water to the outlet pipe through the pumping pipe, so that the water is discharged for other purposes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A frontal stereoscopic diagram of a broiler scalding and depilatory device is provided for the utility model;
[0017] Figure 2 The utility model provides a structural expansion stereogram of a discharging door in a broiler scalding and depilatory device;
[0018] Figure 3 The utility model provides a structural sectional and expanded structural stereogram of a depilatory component in a broiler scalding and depilatory device;
[0019] Figure 4 The utility model provides a structural expansion stereogram of a collecting component in a broiler scalding and depilatory device;
[0020] Figure 5 The utility model provides a structural sectional expanded stereoscopic diagram of a water collecting tank in a broiler scalding and depilatory device.
[0021] Legend:
[0022] 1. Depilatory component; 101. Depilatory box; 102. Discharge door; 103. Servo motor; 104. Pulley; 105. Belt; 106. Protective cover; 107. Discharge port; 108. Depilatory roller; 109. Filter plate; 110. Drain pipe; 111. Conical water guide cover; 2. Scalding component; 201. Heater; 202. Scalding box; 203. Drive motor; 204. Rotating shaft; 205. Forward and reverse motor; 206. Rotating rod; 207. Push rod; 208. Drain pipe; 3. Collecting component; 301. Water collecting box; 302. Water pump; 303. Water outlet pipe; 304. Suction pipe; 305. Float liquid level sensor; 306. Alarm; 307. Water inlet; 308. Water guide plate; 309. Protective cover. DETAILED DESCRIPTION
[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0025] Embodiment 1, as Figure 1-Figure 5As shown, the utility model provides a broiler scalding hair removal device, comprising: a hair removal component 1, a scalding component 2 is arranged on the outer surface of the hair removal component 1, and a collecting component 3 is arranged on the rear surface of the hair removal component 1; the hair removal component 1 comprises a hair removal box 101, a plurality of hair removal rollers 108 are arranged inside the hair removal box 101, one end of each of the plurality of hair removal rollers 108 is fixedly mounted with a leather wheel 104, a plurality of leather wheels 104 are movably sleeved with a belt 105, a servo motor 103 is installed on the front surface of the hair removal box 101 through an auxiliary plate, and the output end of the servo motor 103 is connected to the front end of one of the leather wheels 104 The surface is fixedly connected, the top of the depilation box 101 is rotatably connected with a protective cover 106 through a hinge, a filter plate 109 is fixedly installed inside the depilation box 101, a conical water guide cover 111 is fixedly installed near the filter plate 109 inside the depilation box 101, and a drain pipe 110 is fixedly connected to the bottom of the depilation box 101. The scalding component 2 includes a heater 201, and a scalding box 202 is movably embedded inside the heater 201. A driving motor 203 is installed on the front surface of the scalding box 202 through an auxiliary plate, and a rotating rod 206 is fixedly installed on the output end of the driving motor 203. The rotating rod 206 A plurality of levers 207 are fixedly installed on the outer surface of the depilatory box 101, one end of the rotating rod 206 is movably embedded in the interior of the scalding box 202, one end of the rotating rod 206 is movably embedded in the rear surface of the interior of the scalding box 202, a rotating shaft 204 is fixedly installed near one side of the top of the scalding box 202, the outer surface of the rotating shaft 204 is movably embedded in the interior of the depilatory box 101, one end of the rotating shaft 204 is movably embedded in the rear surface wall of the depilatory box 101, and the other end of the rotating shaft 204 is movably penetrated to the front surface of the depilatory box 101, and a forward and reverse motor 205 is installed on the front surface of the depilatory box 101 through a connecting plate. The output end of the forward and reverse motor 205 is fixedly connected to the other end of the rotating shaft 204, the rear surface of the scalding box 202 is fixedly connected with a drain pipe 208, the outer surface of the drain pipe 208 is provided with a valve, the other ends of the multiple depilatory rollers 108 are movably embedded in the rear surface wall inside the depilatory box 101, one ends of the multiple depilatory rollers 108 are movably penetrated to the front surface of the depilatory box 101, a discharge port 107 is provided on the outer surface of one side of the depilatory box 101, and a discharge door 102 is movably embedded inside the discharge port 107, and the bottom of the conical water guide cover 111 is fixedly installed on the bottom surface inside the depilatory box 101.
[0026] The effect achieved by the entire embodiment 1 is that, when in use, hot water is poured into the scalding box 202, and the hot water in the scalding box 202 is heated by the heater 201 to prevent the temperature of the hot water from decreasing and affecting the scalding effect of the broiler, and the broiler is placed in the scalding box 202 for scalding, and the driving motor 203 is started at the same time, and the rotating rod 206 is driven to rotate by the rotation of the output end of the driving motor 203, and the multiple levers 207 are driven to rotate, and the broiler is driven to rotate, so that the broiler is fully scalded, which is beneficial to the subsequent depilation. After the scalding is completed, the heater 201 is turned off, and the drain pipe is opened The valve at 208 is turned on to discharge the hot water in the scalding box 202, and then the protective cover 106 is opened, and then the forward and reverse motor 205 is started. The rotation of the output end of the forward and reverse motor 205 drives the rotating shaft 204 to rotate, and further drives the scalding box 202 to rotate, so that it rotates from the heater 201 to the depilation box 101, and the scalded broiler is pushed into the depilation box 101 under the rotation of the lever 207, and then the forward and reverse motor 205 drives the rotating shaft 204 to reverse, so that the scalding box 202 is reset, and then the protective cover 106 is closed to prevent water dripping during the subsequent depilation process. The servo motor 103 is started in advance to drive one of the pulleys 104 to rotate, and the belt 105 and the other two pulleys 104 are driven to rotate, thereby driving multiple depilatory rollers 108 to rotate, and the broiler is depilated. After the depilation is completed, the discharge door 102 is opened to facilitate the removal of the broiler. During the depilation process, the water carried by the broiler will fall into the depilatory box 101 and flow downward. The detached chicken feathers are intercepted by the filter plate 109, so that the water passes through the filter plate 109 and flows into the conical water guide cover 111. Under the guidance of the conical water guide cover 111, it is convenient to Water is guided to the drain pipe 110, and excess water is discharged outward through the drain pipe 110. The depilatory component 1 can prevent water from flowing onto the ground, avoiding people from slipping, reducing pollution to the working environment, and reducing cleaning workload. The problem that during the use of the broiler scalding and depilatory equipment, the water carried by the chicken during scalding will flow onto the ground, causing the ground to be slippery, which is easy to cause slipping and is not conducive to the walking safety of the staff. In addition, the spread of water on the ground will also affect the cleanliness of the processing environment. The staff needs to clean up separately, which increases the workload.
[0027] Embodiment 2, as Figure 1-Figure 5As shown, the collecting component 3 includes a water collecting tank 301, and two water inlets 307 are provided on the top of the water collecting tank 301. Water guide plates 308 are fixedly installed on the front walls inside the two water inlets 307. A protective cover 309 is fixedly installed on the top of the water collecting tank 301 near one of the water inlets 307. An alarm 306 is arranged on the top of the water collecting tank 301 near the other water inlet 307. A float liquid level sensor 305 is arranged on the top of the water collecting tank 301 near the alarm 306. The detection head of the float liquid level sensor 305 passes through the inside of the water collecting tank 301. A water pump 302 is fixedly installed on the top of the water collecting tank 301 near the edge. The output end of the water pump 302 is connected to the outlet pipe 303 through a flange. The input end of the water pump 302 is connected to the pumping pipe 304 through a flange. One end of the pumping pipe 304 is fixedly passed through the inside of the water collecting tank 301, and one end of the drain pipe 110 extends to the other water inlet 307.
[0028] The effect achieved by the entire embodiment 2 is that, when in use, one end of the drain pipe 110 and one end of the drain pipe 208 are respectively directed toward the two water inlets 307. When the drain pipe 208 is draining water, the water will fall onto the corresponding water guide plate 308, and then flow downward along the inclined surface of the water guide plate 308 to the water collecting tank 301. The flow rate of the drain pipe 208 when draining water is relatively large. Under the protection of the protective cover 309, the water is prevented from accidentally flowing to the outside of the water collecting tank 301 and causing water accumulation on the ground. When the drain pipe 110 is draining water, the flow rate is relatively small, so that the water flows to the water guide plate 308 at that location, and flows along the water guide plate 308 to the water collecting tank 301. 1, water is collected to facilitate subsequent reuse of water resources and reduce water resource waste. The float level sensor 305 and the alarm 306 are both electrically connected to the external controller. The water level in the water collecting tank 301 is detected by the float level sensor 305, and the detected water level signal is transmitted to the controller for identification and comparison. When the water level data meets expectations, the controller controls the alarm 306 to sound, reminding the staff that there is a lot of water in the water collecting tank 301, and starts the water pump 302 to transmit the collected water to the outlet pipe 303 through the pumping pipe 304, so that the water is discharged for other purposes.
[0029] Working principle: when in use, pour hot water into the scalding box 202, heat the hot water in the scalding box 202 through the heater 201 to prevent the hot water temperature from decreasing and affecting the scalding effect of the broiler, put the broiler in the scalding box 202 for scalding, and start the driving motor 203 at the same time to drive the rotating rod 206 to rotate, and drive the multiple levers 207 to rotate, drive the broiler to rotate, so that the broiler is fully scalded. After the scalding is completed, turn off the heater 201, open the valve at the drain pipe 208, drain the hot water in the scalding box 202, then open the protective cover 106, and then start the forward and reverse motors 205 to drive the rotating shaft 204 to rotate, further driving the scalding. The box 202 rotates to rotate from the heater 201 to the depilatory box 101, and the scalded broiler is pushed into the depilatory box 101 under the rotation of the lever 207, and then the forward and reverse motor 205 drives the rotating shaft 204 to reverse, so that the scalding box 202 is reset, and then the protective cover 106 is closed to prevent water droplets from splashing outward during the subsequent depilatory process. The servo motor 103 is started in advance to drive one of the leather wheels 104 to rotate, and the belt 105 and the other two leather wheels 104 are driven to rotate, thereby driving multiple depilatory rollers 108 to rotate, and the broiler is depilated. After the depilation is completed, the discharge door 102 is opened to facilitate the removal of the broiler. During the depilatory process, the broiler carries The water will fall into the depilatory box 101 and flow downwards, intercepting the removed chicken feathers through the filter plate 109, so that the water passes through the filter plate 109 and flows into the conical water guide cover 111. Under the guidance of the conical water guide cover 111, it is convenient to guide the water to the drain pipe 110, and the excess water is discharged outward through the drain pipe 110. The depilatory component 1 can prevent water from flowing to the ground, avoid people slipping, reduce pollution to the working environment, and reduce the workload of cleaning. When in use, the flow rate of the drain pipe 208 during drainage is large. Under the protection of the protective cover 309, it is prevented that the water accidentally flows to the outside of the water collecting tank 301 and causes water accumulation on the ground. , through two water guide plates 308, it is convenient for the drainage pipe 208 and the drainage pipe 110 to drain the water onto the water guide plate 308, and flow along the water guide plate 308 to the water collecting tank 301, so as to collect the water and reduce the waste of water resources. The water level in the water collecting tank 301 is detected by the float liquid level sensor 305, and the detected water level signal is transmitted to the controller for identification and comparison. When the water level data meets the expectations, the controller will control the alarm 306 to sound, reminding the staff that there is a lot of water in the water collecting tank 301, start the water pump 302, and transmit the collected water to the outlet pipe 303 through the pumping pipe 304, so as to discharge the water for other purposes.
[0030] The wiring diagram of the servo motor 103, heater 201, drive motor 203, forward and reverse motor 205, water pump 302, float liquid level sensor 305 and alarm 306 in the utility model belongs to the common knowledge in the field, and its working principle is a well-known technology. The model is selected according to the actual use. Therefore, the control method and wiring arrangement of the servo motor 103, heater 201, drive motor 203, forward and reverse motor 205, water pump 302, float liquid level sensor 305 and alarm 306 are no longer explained in detail.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A broiler scalding and depilatory device, characterized in that: include: A hair removal component (1), wherein a scalding component (2) is arranged on the outer surface of the hair removal component (1), and a collecting component (3) is arranged on the rear surface of the hair removal component (1); The depilatory assembly (1) comprises a depilatory box (101), wherein a plurality of depilatory rollers (108) are arranged inside the depilatory box (101), a leather wheel (104) is fixedly mounted on one end of each of the plurality of depilatory rollers (108), a belt (105) is movably sleeved on the outer surfaces of the plurality of leather wheels (104), a servo motor (103) is mounted on the front surface of the depilatory box (101) via an auxiliary plate, an output end of the servo motor (103) is fixedly connected to the front surface of one of the leather wheels (104), a protective cover (106) is rotatably connected to the top of the depilatory box (101) via a hinge, a filter plate (109) is fixedly mounted inside the depilatory box (101), a conical water guide cover (111) is fixedly mounted inside the depilatory box (101) near the filter plate (109), and a drain pipe (110) is fixedly connected to the bottom of the depilatory box (101).
2. The broiler scalding and depilatory equipment according to claim 1, characterized in that: The scalding component (2) comprises a heater (201), a scalding box (202) is movably embedded inside the heater (201), a driving motor (203) is mounted on the front surface of the scalding box (202) via an auxiliary plate, a rotating rod (206) is fixedly mounted on the output end of the driving motor (203), a plurality of shifting rods (207) are fixedly mounted on the outer surface of the rotating rod (206), one end of the rotating rod (206) is movably embedded inside the scalding box (202), and one end of the rotating rod (206) is movably embedded in the rear surface of the interior of the scalding box (202).
3. The scalding and depilatory equipment for broiler chickens according to claim 2, characterized in that: A rotating shaft (204) is fixedly installed near one side of the top of the scalding box (202); the outer surface of the rotating shaft (204) is movably embedded in the interior of the depilatory box (101); one end of the rotating shaft (204) is movably embedded in the rear surface wall of the depilatory box (101); the other end of the rotating shaft (204) movably penetrates the front surface of the depilatory box (101); a forward and reverse motor (205) is installed on the front surface of the depilatory box (101) via a connecting plate; the output end of the forward and reverse motor (205) is fixedly connected to the other end of the rotating shaft (204); a drain pipe (208) is fixedly connected to the rear surface of the scalding box (202); a valve is arranged on the outer surface of the drain pipe (208).
4. The broiler scalding and depilatory equipment according to claim 1, characterized in that: The collecting assembly (3) comprises a water collecting box (301), the top of the water collecting box (301) is provided with two water inlets (307), the front surface walls inside the two water inlets (307) are both fixedly mounted with water guide plates (308), the top of the water collecting box (301) is close to one of the water inlets (307) and a protective cover (309) is fixedly mounted thereon, and the top of the water collecting box (301) is close to the other water inlet (307) and an alarm (306) is arranged thereon.
5. The scalding and depilatory equipment for broiler chickens according to claim 4, characterized in that: A float liquid level sensor (305) is provided at the top of the water collecting tank (301) near the alarm (306); a detection head of the float liquid level sensor (305) penetrates into the interior of the water collecting tank (301); and a water pump (302) is fixedly installed at the top of the water collecting tank (301) near the edge.
6. The scalding and depilatory equipment for broiler chickens according to claim 5, characterized in that: The output end of the water pump (302) is connected to a water outlet pipe (303) via a flange, and the input end of the water pump (302) is connected to a water suction pipe (304) via a flange. One end of the water suction pipe (304) is fixedly inserted into the interior of the water collecting tank (301), and one end of the drainage pipe (110) extends to another water inlet (307).
7. The scalding and depilatory equipment for broiler chickens according to claim 6, characterized in that: The other ends of the plurality of depilatory rollers (108) are movably embedded in the rear surface wall inside the depilatory box (101), and one ends of the plurality of depilatory rollers (108) are movably extended through the front surface of the depilatory box (101); a discharge port (107) is provided on the outer surface of one side of the depilatory box (101), and a discharge door (102) is movably embedded inside the discharge port (107); the bottom of the conical water guide cover (111) is fixedly mounted on the bottom surface inside the depilatory box (101).
Citation Information
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