Hat setting machine

Abstract

The utility model discloses a hat setting machine, which relates to the technical field of hat production and comprises a worktable, a heat supply component is arranged in an inner cavity of the worktable, a mounting plate is fixed on the top surface of the worktable, and a lifting upper die component, an air cooling component and a conveyor belt component are mounted on the mounting plate. The lifting upper die assembly is located above the feeding end of the conveying belt assembly, and the air cooling assembly is located above the discharging end of the conveying belt assembly. The conveying belt assembly comprises a conveying belt and a plurality of lower dies, and the lower dies are evenly fixed to the surface of the conveying belt at intervals. The lifting upper die assembly comprises an upper die shell, and the heat supply assembly communicates with an inner cavity of the upper die shell. According to the hat setting machine, the hat setting yield can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of hat production, in particular to a hat shaping machine. Background Art

[0002] During the production process of hats, the hats need to be shaped.

[0003] The patent with announcement number CN218773418U discloses a hat shaping machine for hat production, in which a quick cooling structure is installed on the left side of the shaping machine housing, which can quickly cool the hats after shaping, thereby improving the practical efficiency of the shaping machine. However, the hats are cooled on the heat conducting sheet and the cooling process takes a certain amount of time, which results in that other hats cannot be heated and shaped during the cooling process, thereby reducing the hat shaping output.

[0004] Therefore, it is necessary to develop a hat shaping machine for the above-mentioned defects. Utility Model Content

[0005] The utility model aims to provide a hat shaping machine which can improve the hat shaping output.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] The utility model discloses a hat shaping machine, comprising a workbench, wherein a heating component is arranged in the inner cavity of the workbench, a mounting plate is fixed on the top surface of the workbench, a lifting upper mold component, an air cooling component and a conveyor belt component are mounted on the mounting plate, the lifting upper mold component is located above the feeding end of the conveyor belt component, and the air cooling component is located above the discharging end of the conveyor belt component;

[0008] The conveyor belt assembly comprises a conveyor belt and a plurality of lower dies, wherein the plurality of lower dies are evenly spaced and fixed on the surface of the conveyor belt;

[0009] The lifting upper mold assembly includes an upper mold shell, and the heating assembly is connected to the inner cavity of the upper mold shell.

[0010] Furthermore, the mounting plate is L-shaped, and includes a vertical plate and a horizontal plate. The vertical plate is fixedly connected to the top surface of the workbench, and the horizontal plate is fixed to the top of the vertical plate. The upper mold assembly and the air cooling assembly are mounted on the horizontal plate, and the conveyor belt assembly is mounted on the vertical plate.

[0011] Furthermore, a buffer assembly is installed on the top surface of the upper mold shell, and the lifting upper mold assembly includes a hydraulic cylinder, which is fixed on the top surface of the horizontal plate. The telescopic end of the hydraulic cylinder slides through the horizontal plate and is fixedly connected to the buffer assembly.

[0012] Furthermore, the buffer assembly includes a limit rod, a square plate and a compression spring, a limit protrusion is fixed on the top of the limit rod, the limit rod is correspondingly provided at the four corners of the square plate, the limit protrusion is supported on the top surface of the square plate, the bottom end of the limit rod slides through the square plate and is fixedly connected to the top surface of the upper mold shell, the compression spring is arranged between the square plate and the upper mold shell, and the compression spring and the limit rod are arranged one by one, and the compression spring is sleeved on the limit rod.

[0013] Furthermore, the air cooling component includes a fan, an exhaust duct and a conduit, the fan is fixed on the top surface of the horizontal plate, the exhaust duct is located above the conveyor belt assembly, the exhaust duct is arranged along the length direction of the conveyor belt, a number of connecting rods are fixedly connected between the exhaust duct and the horizontal plate, one end of the conduit is connected to the exhaust duct, and the other end of the conduit passes through the horizontal plate and is connected to the air outlet of the fan; a number of air outlet holes are opened on the bottom surface of the exhaust duct, and the several air outlet holes are evenly arranged along the length direction of the exhaust duct.

[0014] Furthermore, the conveyor belt assembly includes a reduction motor, a rotating shaft and a support rod. Both ends of one side of the vertical plate are rotatably connected to the rotating shaft, the conveyor belt is sleeved on the rotating shaft, the reduction motor is fixed on the side of the vertical plate away from the rotating shaft, the driving shaft of the reduction motor rotates and probes into the vertical plate and is coaxially fixedly connected to any of the rotating shafts, one end of the support rod is rotatably connected to the vertical plate, and the other end of the support rod probes into the inner cavity of the conveyor belt, the top surface of the support rod contacts the conveyor belt, and a number of support rods are provided, and the plurality of support rods are correspondingly arranged under the upper mold shell.

[0015] Furthermore, the heating component includes a hot water tank, a supply pump, a supply motor, a liquid inlet hose, a liquid return hose and a water pipe, the hot water tank, the supply pump and the supply motor are all fixedly connected to the workbench, the drive shaft of the supply motor is fixedly connected to the drive shaft of the supply pump, one end of the water pipe is connected to the liquid inlet end of the supply pump, the other end of the water pipe is connected to the hot water tank, one end of the liquid inlet hose is connected to the liquid outlet end of the supply pump, the other end of the liquid inlet hose is connected to the inner cavity of the upper mold shell, one end of the liquid return hose is connected to the hot water tank, and the other end of the liquid return hose is connected to the inner cavity of the upper mold shell.

[0016] Furthermore, two strip-shaped avoidance holes are opened on the vertical plate, the length direction of the avoidance holes is the vertical direction, the length of the avoidance holes matches the lifting stroke of the upper mold shell, the liquid inlet hose passes through one of the avoidance holes, and the liquid return hose passes through the other avoidance hole.

[0017] Compared with the prior art, the beneficial technical effects of the utility model are:

[0018] The utility model provides a hat shaping machine. By arranging the lower mold on the conveyor belt, the hats to be shaped can be heated and shaped while the shaped hats can be cooled, thereby improving the output. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model will be further described below in conjunction with the accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 It is a left-side structural schematic diagram of the utility model;

[0022] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure of the middle and upper mold shell and the exhaust duct;

[0023] Figure 4 for Figure 2 Enlarged structural diagram at A in the middle.

[0024] Explanation of the reference numerals in the accompanying drawings: 1. workbench; 2. mounting plate; 201. avoidance hole; 3. conveyor belt; 4. lower mold; 5. upper mold shell; 6. hydraulic cylinder; 7. limit rod; 701. limit bump; 8. square plate; 9. compression spring; 10. fan; 11. exhaust duct; 1101. connecting rod; 1102. air outlet; 12. duct; 13. reduction motor; 14. rotating shaft; 15. support rod; 16. hot water tank; 17. supply pump; 18. supply motor; 19. liquid inlet hose; 20. liquid return hose; 21. water pipe; 22. bearing; 23. bearing end cover. DETAILED DESCRIPTION

[0025] The core of the utility model is to provide a hat shaping machine, which can improve the hat shaping output.

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "middle", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] In a specific embodiment of the present invention, Figures 1 to 4 As shown, it comprises a workbench 1, the inner cavity of the workbench 1 is provided with a heating component, a mounting plate 2 is fixed to the top surface of the workbench 1, a lifting upper mold component, an air cooling component and a conveyor belt component are mounted on the mounting plate 2, the lifting upper mold component is located above the feeding end of the conveyor belt component, and the air cooling component is located above the discharging end of the conveyor belt component;

[0029] The conveyor belt assembly includes a conveyor belt 3 and a plurality of lower molds 4, and the plurality of lower molds 4 are evenly spaced and fixed on the surface of the conveyor belt 3;

[0030] The lifting upper mold assembly includes an upper mold shell 5, and the heating assembly is communicated with the inner cavity of the upper mold shell 5.

[0031] Specifically, Figure 3 For example, the left side is the feeding end of the conveyor assembly, and the right side is the discharging end of the conveyor assembly. The hat is buckled on the lower mold 4, and the conveyor assembly transports the hat to the bottom of the upper mold shell 5. The upper mold shell 5 descends and cooperates with the lower mold 4 to heat and shape the hat. After the shaping is completed, the upper mold shell 5 rises, and the conveyor assembly transports the shaped hat to the discharging end. During this period, other hats that need to be shaped are buckled on the lower mold 4. After these hats are transported to the bottom of the upper mold shell 5, the upper mold shell 5 descends and cooperates with the lower mold 4 to heat and shape the hats. At the same time, the air cooling assembly blows air on the hats that have been shaped below it. In summary, the utility model can heat and shape the hats that need to be shaped while cooling the hats that have been shaped, thereby increasing production.

[0032] The mounting plate 2 is L-shaped and includes a vertical plate and a horizontal plate. The vertical plate is fixedly connected to the top surface of the workbench 1, and the horizontal plate is fixed to the top of the vertical plate. The upper mold assembly and the air cooling assembly are mounted on the horizontal plate, and the conveyor belt assembly is mounted on the vertical plate.

[0033] A buffer assembly is installed on the top surface of the upper mold shell 5. The lifting upper mold assembly includes a hydraulic cylinder 6. The hydraulic cylinder 6 is fixed on the top surface of the horizontal plate. The telescopic end of the hydraulic cylinder 6 slides through the horizontal plate and is fixedly connected to the buffer assembly.

[0034] The buffer assembly includes a limit rod 7, a square plate 8 and a compression spring 9. A limit protrusion 701 is fixed on the top of the limit rod 7. The four corners of the square plate 8 are correspondingly provided with limit rods 7. The limit protrusion 701 is supported on the top surface of the square plate 8. The bottom end of the limit rod 7 slides through the square plate 8 and is fixedly connected to the top surface of the upper mold shell 5. The compression spring 9 is arranged between the square plate 8 and the upper mold shell 5, and the compression spring 9 is arranged one by one with the limit rod 7. The compression spring 9 is sleeved on the limit rod 7. The telescopic end of the hydraulic cylinder 6 drives the square plate 8 to descend, and the upper mold shell 5 descends. When the upper mold shell 5 contacts the cap on the lower mold 4, the telescopic end of the hydraulic cylinder 6 continues to extend, and the compression spring 9 is compressed. The compression spring 9 generates pressure on the upper mold shell 5, thereby pressing the cap tightly on the lower mold 4.

[0035] The air cooling assembly includes a fan 10, an exhaust pipe 11 and a conduit 12. The fan 10 is fixed on the top surface of the horizontal plate. The exhaust pipe 11 is located above the conveyor belt assembly. The exhaust pipe 11 is arranged along the length direction of the conveyor belt 3. A number of connecting rods 1101 are fixedly connected between the exhaust pipe 11 and the horizontal plate. One end of the conduit 12 is connected to the exhaust pipe 11. The other end of the conduit 12 passes through the horizontal plate and is connected to the air outlet of the fan 10. A number of air outlet holes 1102 are opened on the bottom surface of the exhaust pipe 11. The air outlet holes 1102 are evenly spaced along the length direction of the exhaust pipe 11. The fan 10 conveys the airflow into the exhaust pipe 11 through the conduit 12, and the airflow is blown out from the air outlet holes 1102, thereby cooling the hat.

[0036] The conveyor belt assembly includes a reduction motor 13, a rotating shaft 14 and a support rod 15. Both ends of one side of the vertical plate are rotatably connected to the rotating shaft 14. The conveyor belt 3 is sleeved on the rotating shaft 14. The reduction motor 13 is fixed on the side of the vertical plate away from the rotating shaft 14. The driving shaft of the reduction motor 13 rotates and probes into the vertical plate and is coaxially fixedly connected to any rotating shaft 14. One end of the support rod 15 is rotatably connected to the vertical plate, and the other end of the support rod 15 probes into the inner cavity of the conveyor belt 3. The top surface of the support rod 15 contacts the conveyor belt 3. There are several support rods 15, and several support rods 15 are correspondingly arranged below the upper mold shell 5. The connection method of the rotating shaft 14 and the support rod 15 to the vertical plate can be referred to Figure 4 As shown, but not limited to Figure 4 As shown, other methods in the prior art can also be used; only Figure 4 As shown in the figure, a hole for installing the bearing 22 is opened on the vertical plate, and the bearing 22 is limited in the hole by the bearing end cover 23. The rotating shaft 14 is a stepped shaft, and the step of the rotating shaft 14 is interference fit with the bearing 22. The reduction motor 13 drives the rotating shaft 14 connected to it to rotate, and the conveyor belt 3 drives the lower mold 4 to move, and the lower mold 4 transports the hat buckled on it. When the hat is heated and shaped, the support rod 15 supports the conveyor belt 3, and then supports the lower mold 4, to avoid the conveyor belt 3 being bent during heating and shaping, resulting in poor shaping effect.

[0037] The heating assembly includes a hot water tank 16, a supply pump 17, a supply motor 18, a liquid inlet hose 19, a liquid return hose 20 and a water pipe 21. The hot water tank 16, the supply pump 17 and the supply motor 18 are all fixedly connected to the workbench 1. The drive shaft of the supply motor 18 is fixedly connected to the drive shaft of the supply pump 17. One end of the water pipe 21 is connected to the liquid inlet end of the supply pump 17, and the other end of the water pipe 21 is connected to the hot water tank 16. One end of the liquid inlet hose 19 is connected to the liquid outlet end of the supply pump 17, and the other end of the liquid inlet hose 19 is connected to the inner cavity of the upper mold shell 5. One end of the liquid return hose 20 is connected to the hot water tank 16, and the other end of the liquid return hose 20 is connected to the inner cavity of the upper mold shell 5. The supply motor 18 drives the supply pump 17 to extract the hot water in the hot water tank 16 and transport it into the inner cavity of the upper mold shell 5 through the liquid inlet hose 19, so that the upper mold shell 5 is heated, and the hot water in the inner cavity of the upper mold shell 5 flows back into the hot water tank 16 through the liquid return hose 20.

[0038] Two strip-shaped avoidance holes 201 are provided on the vertical plate, and the length direction of the avoidance holes 201 is in the vertical direction. The length of the avoidance holes 201 matches the lifting stroke of the upper mold shell 5. The liquid inlet hose 19 passes through one of the avoidance holes 201, and the liquid return hose 20 passes through the other avoidance hole 201. The avoidance holes 201 provide avoidance space for the liquid inlet hose 19 and the liquid return hose 20 when they move upward with the upper mold shell 5.

[0039] The working principle of a hat setting machine of the utility model is as follows: a supply motor 18 drives a supply pump 17 to extract hot water from a hot water tank 16 and transport it into the inner cavity of an upper mold shell 5 through a liquid inlet hose 19, so that the upper mold shell 5 is heated, and the hat is buckled on a lower mold 4. A reduction motor 13 drives a conveyor belt 3 through a rotating shaft 14 connected thereto to transport the hat to the bottom of the upper mold shell 5. The telescopic end of a hydraulic cylinder 6 drives a square plate 8 to descend, and the upper mold shell 5 descends. When the upper mold shell 5 contacts the hat on the lower mold 4, the telescopic end of the hydraulic cylinder 6 continues to extend, and the compression spring 9 is compressed. The compression spring 9 generates pressure on the upper mold shell 5, thereby pressing the hat against the lower mold 4, and the hat is heated and shaped. After the shaping is completed, the upper mold shell 5 rises, and the conveyor belt 3 transports the shaped hat to the discharge end. During this period, other hats that need to be shaped are buckled on the lower mold 4. After these hats are transported to the bottom of the upper mold shell 5, the upper mold shell 5 descends and cooperates with the lower mold 4 to heat and shape the hats. At the same time, the fan 10 conveys the airflow into the exhaust pipe 11 through the duct 12, and the airflow is blown out from the air outlet 1102, thereby cooling the hat. In summary, the utility model can heat and shape the hats that need to be shaped while cooling the hats that have been shaped, thereby increasing production.

[0040] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other, and the embodiments can be combined with each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0041] The above embodiments are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A hat shaping machine, characterized in that: It comprises a workbench (1), wherein the inner cavity of the workbench (1) is provided with a heating component, a mounting plate (2) is fixed to the top surface of the workbench (1), a lifting upper mold component, an air cooling component and a conveyor belt component are mounted on the mounting plate (2), the lifting upper mold component is located above the feeding end of the conveyor belt component, and the air cooling component is located above the discharging end of the conveyor belt component; The conveyor belt assembly comprises a conveyor belt (3) and a plurality of lower dies (4), wherein the plurality of lower dies (4) are evenly spaced and fixed on the surface of the conveyor belt (3); The lifting upper mold assembly comprises an upper mold shell (5), and the heating assembly is connected to the inner cavity of the upper mold shell (5).

2. The hat shaping machine according to claim 1, characterized in that: The mounting plate (2) is L-shaped and comprises a vertical plate and a horizontal plate. The vertical plate is fixedly connected to the top surface of the workbench (1), the horizontal plate is fixed to the top of the vertical plate, the upper mold assembly and the air cooling assembly are mounted on the horizontal plate, and the conveyor belt assembly is mounted on the vertical plate.

3. The hat shaping machine according to claim 2, characterized in that: A buffer assembly is installed on the top surface of the upper mold shell (5), and the lifting upper mold assembly includes a hydraulic cylinder (6). The hydraulic cylinder (6) is fixed on the top surface of the horizontal plate, and the telescopic end of the hydraulic cylinder (6) slides through the horizontal plate and is fixedly connected to the buffer assembly.

4. The hat shaping machine according to claim 3, characterized in that: The buffer assembly comprises a limiting rod (7), a square plate (8) and a compression spring (9); a limiting protrusion (701) is fixed on the top of the limiting rod (7); the limiting rod (7) is correspondingly arranged at the four corners of the square plate (8); the limiting protrusion (701) is supported on the top surface of the square plate (8); the bottom end of the limiting rod (7) slides through the square plate (8) and is fixedly connected to the top surface of the upper mold shell (5); the compression spring (9) is arranged between the square plate (8) and the upper mold shell (5); and the compression spring (9) and the limiting rod (7) are arranged one by one, and the compression spring (9) is sleeved on the limiting rod (7).

5. The hat shaping machine according to claim 2, characterized in that: The air cooling component comprises a fan (10), an exhaust pipe (11) and a duct (12); the fan (10) is fixed on the top surface of the horizontal plate; the exhaust pipe (11) is located above the conveyor belt component; the exhaust pipe (11) is arranged along the length direction of the conveyor belt (3); a plurality of connecting rods (1101) are fixedly connected between the exhaust pipe (11) and the horizontal plate; one end of the duct (12) is connected to the exhaust pipe (11); the other end of the duct (12) passes through the horizontal plate and is connected to the air outlet of the fan (10); a plurality of air outlet holes (1102) are provided on the bottom surface of the exhaust pipe (11); the plurality of air outlet holes (1102) are evenly spaced along the length direction of the exhaust pipe (11).

6. The hat shaping machine according to claim 2, characterized in that: The conveyor belt assembly comprises a reduction motor (13), a rotating shaft (14) and a support rod (15), both ends of one side of the vertical plate are rotatably connected to the rotating shaft (14), the conveyor belt (3) is sleeved on the rotating shaft (14), the reduction motor (13) is fixed on the side of the vertical plate away from the rotating shaft (14), the driving shaft of the reduction motor (13) rotates and penetrates into the vertical plate and is coaxially fixedly connected to any of the rotating shafts (14), one end of the support rod (15) is rotatably connected to the vertical plate, and the other end of the support rod (15) penetrates into the inner cavity of the conveyor belt (3), the top surface of the support rod (15) contacts the conveyor belt (3), and a plurality of support rods (15) are provided, and the plurality of support rods (15) are correspondingly arranged below the upper mold shell (5).

7. The hat shaping machine according to claim 2, characterized in that: The heating component comprises a hot water tank (16), a supply pump (17), a supply motor (18), a liquid inlet hose (19), a liquid return hose (20) and a water pipe (21); the hot water tank (16), the supply pump (17) and the supply motor (18) are all fixedly connected to the workbench (1); the drive shaft of the supply motor (18) is fixedly connected to the drive shaft of the supply pump (17); one end of the water pipe (21) is connected to the liquid inlet end of the supply pump (17); the other end of the water pipe (21) is connected to the hot water tank (16); one end of the liquid inlet hose (19) is connected to the liquid outlet end of the supply pump (17); the other end of the liquid inlet hose (19) is connected to the inner cavity of the upper mold shell (5); one end of the liquid return hose (20) is connected to the hot water tank (16); the other end of the liquid return hose (20) is connected to the inner cavity of the upper mold shell (5).

8. The hat shaping machine according to claim 7, characterized in that: The vertical plate is provided with two strip-shaped avoidance holes (201), the length direction of the avoidance holes (201) is in the vertical direction, the length of the avoidance holes (201) matches the lifting stroke of the upper mold shell (5), the liquid inlet hose (19) passes through one of the avoidance holes (201), and the liquid return hose (20) passes through the other avoidance hole (201).

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