Safety device of pneumatic double-shaft mixer

By designing a safety device for pneumatic dual-axis mixer, the gear assembly and blades with opposite rotation are used to achieve dual-axis rotation, which solves the problem that existing devices cannot handle different material types at the same time, and achieves efficient mixing and conveying, improving Productivity and safety.

CN222427691UActive Publication Date: 2025-02-07LINQU SAMSUNG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420536737.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-02-07
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing pneumatic dual-shaft mixer safety devices are limited in function and cannot handle different types of materials efficiently at the same time. The materials are removed after mixing, which requires manual operation, which is time-consuming and labor-intensive and has a risk of work-related injuries.

Method used

A pneumatic dual-axis mixer safety device is designed to drive the gear assembly through a reducer motor to realize the rotation of the two shafts in opposite directions, and install blades with completely opposite directions on the shaft to form a spiral structure to achieve efficient mixing and conveying of materials. .

Benefits of technology

The device can efficiently mix different types of materials, such as powder and pellets, to achieve the dual functions of mixing and transport, reduce the number of equipment and operation complexity, and improve production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety device of a pneumatic double-shaft mixer, which comprises a machine body, a feed port, a driving device, a protective cover, a rotating device, a water outlet device and a discharge port, the protective cover is arranged on one side of the body; the driving device comprises a driving assembly and a bottom plate, and the bottom plate is arranged on one side of the protective cover; the driving assembly is arranged on the bottom plate; the rotating device comprises a gear assembly and a rotating shaft assembly. Therefore, the speed reducing motor drives the double shafts of the mixing machine to realize opposite rotation through the gear assembly. The paddles with opposite rotating directions are mounted, so that the materials can be effectively turned, sheared and convected, and an efficient mixing effect is achieved. Meanwhile, the spiral structure formed by the paddles not only can stir the materials in the mixing process, but also can continuously convey the materials to the outlet, so that the dual functions of mixing and conveying are realized. Both powder materials and granular materials can be fully mixed and treated in the mixing machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety devices for mixers, in particular to a safety device for pneumatic double-shaft mixers. Background Art

[0002] The safety device of pneumatic twin-shaft mixer plays an important role in ensuring production safety, improving mixing efficiency, protecting equipment and improving the production environment. It is an indispensable part of modern industrial production.

[0003] The existing safety devices of pneumatic twin-shaft mixers have functional limitations, that is, a device can only process specific types of materials. This limitation leads to the need to use different machines for mixing different types of materials, such as powders and granules, in practical applications. This requirement not only increases the cost of equipment purchase and maintenance, but also increases the complexity and time cost of the operation process.

[0004] At the same time, after the current mixer completes material mixing, workers need to manually open the equipment and take out the mixed materials. This process is time-consuming and laborious, and may also increase the risk of work-related injuries. Utility Model Content

[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0006] To this end, the purpose of the utility model is to propose a pneumatic double-shaft mixer safety device, in which the reduction motor drives the double shafts of the mixer to rotate in opposite directions through a gear assembly. Paddles with opposite rotation directions are installed on the two shafts, which can effectively cause the materials to tumble, shear and convect, thereby achieving an efficient mixing effect. At the same time, the spiral structure formed by the blades can not only stir the materials during the mixing process, but also continuously transport the materials to the outlet, realizing the dual functions of mixing and transporting. Whether it is powder or granular material, it can be fully mixed and processed in this mixer, ensuring stable and efficient production efficiency.

[0007] To achieve the above-mentioned purpose, the utility model proposes a pneumatic double-shaft mixer safety device including a body, a feed inlet, a driving device, a protective cover, a rotating device, a water outlet device and a discharge port, wherein the feed inlet is arranged on the body; the protective cover is arranged on one side of the body; the driving device includes a driving assembly and a base plate, wherein the base plate is arranged on one side of the protective cover; the driving assembly is arranged on the base plate; the rotating device includes a gear assembly and a rotating shaft assembly, wherein the gear assembly is rotatably arranged in the protective cover, and the gear assembly is connected to the driving assembly; the rotating shaft assembly is rotatably arranged in the body, and the rotating shaft assembly is connected to the gear assembly; the water outlet device includes a water outlet assembly and two ball valves, wherein the water outlet assembly is arranged on the body; the two ball valves are respectively arranged on the water outlet assembly, and the two ball valves are respectively connected to the water outlet assembly; the discharge port is arranged at the bottom of one side of the body away from the gear assembly.

[0008] The utility model discloses a safety device for a pneumatic dual-shaft mixer. The reduction motor drives the dual shafts of the mixer to rotate in opposite directions through a gear assembly. Paddles with opposite rotation directions are respectively installed on the two shafts, which can effectively cause the materials to tumble, shear and convect, thereby achieving an efficient mixing effect. At the same time, the spiral structure formed by the paddles can not only stir the materials during the mixing process, but also continuously transport the materials to the outlet, thus realizing the dual functions of mixing and transporting. Whether it is powder or granular materials, they can be fully mixed and processed in this mixer, ensuring stable and efficient production efficiency.

[0009] In addition, the pneumatic double-shaft mixer safety device proposed in the application may also have the following additional technical features:

[0010] Specifically, the driving assembly includes a cycloidal pinwheel reducer, a coupling and a motor, wherein the cycloidal pinwheel reducer is arranged on the base plate; one end of the coupling is connected to the output shaft of the cycloidal pinwheel reducer, and the other end passes through the protective cover and is connected to the gear assembly; the motor is arranged on one side of the coupling, and the output shaft of the motor is connected to the coupling.

[0011] Specifically, the gear assembly includes two rotating gears, wherein the two rotating gears are arranged in the protective cover and the two rotating gears are meshed, and one of the two rotating gears is connected to the coupling.

[0012] Specifically, the rotating shaft assembly includes two rotating shafts and a plurality of right-handed mixing paddles, wherein the two rotating shafts are rotatably arranged side by side in the body, and one end of the two rotating shafts is respectively connected to the two rotating gears; and the plurality of right-handed mixing paddles are respectively arranged on the two rotating shafts at equal distances.

[0013] Specifically, the water outlet assembly includes a support frame, two water pipes and a water inlet pipe, wherein the support frame is arranged on the machine body, and the support frame is a hollow structure; the two water pipes respectively pass through the support frame and are arranged in the support frame; the water inlet pipe is connected to the two water pipes; and the two ball valves are respectively connected to the two water pipes.

[0014] Specifically, an inspection door may be interactively provided on a side of the machine body away from the feed port.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0017] Figure 1 This is a schematic structural diagram of a safety device for a pneumatic dual-shaft mixer according to an embodiment of the utility model;

[0018] Figure 2 A three-dimensional diagram of a safety device for a pneumatic dual-shaft mixer according to an embodiment of the utility model;

[0019] Figure 3 This is a partial structural schematic diagram of a safety device for a pneumatic dual-shaft mixer according to one embodiment of the utility model;

[0020] Figure 4 The present invention is a schematic diagram of the structure of a rotating shaft assembly of a safety device for a pneumatic dual-shaft mixer according to an embodiment of the present invention.

[0021] As shown in the figure: 1. Machine body; 2. Feed inlet; 3. Driving device; 4. Protective cover; 5. Rotating device; 6. Water outlet device; 7. Feed outlet; 31. Driving assembly; 32. Bottom plate; 51. Gear assembly; 52. Rotating shaft assembly; 61. Water outlet assembly; 62. Ball valve; 311. Cycloidal pinwheel reducer; 312. Coupling; 313. Motor; 511. Rotating gear; 521. Rotating shaft; 522. Right-hand mixing paddle; 611. Support frame; 612. Water pipe; 613. Water inlet pipe; 11. Inspection door. DETAILED DESCRIPTION

[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0023] A safety device for a pneumatic dual-shaft mixer according to an embodiment of the utility model will be described below in conjunction with the accompanying drawings.

[0024] like Figure 1-Figure 4 As shown, a pneumatic double-shaft mixer safety device according to an embodiment of the utility model comprises a body 1, a feed port 2, a driving device 3, a protective cover 4, a rotating device 5, a water outlet 6 and a discharge port 7, wherein the feed port 2 is arranged on the body 1, the protective cover 4 is arranged on one side of the body 1, the driving device 3 comprises a driving assembly 31 and a bottom plate 32, wherein the bottom plate 32 is arranged on one side of the protective cover 4, the driving assembly 31 is arranged on the bottom plate 32, the rotating device 5 comprises a gear assembly 51 and a rotating shaft assembly 52, wherein, The gear assembly 51 is rotatably disposed in the protective cover 4, and the gear assembly 51 is connected to the driving assembly 31, the shaft assembly 52 is rotatably disposed in the body 1, and the shaft assembly 52 is connected to the gear assembly 51, the water outlet device 6 includes a water outlet assembly 61 and two ball valves 62, wherein the water outlet assembly 61 is disposed on the body 1, the two ball valves 62 are respectively disposed on the water outlet assembly 61, and the two ball valves 62 are respectively connected to the water outlet assembly 61, and the discharge port 7 is disposed at the bottom of one side of the body 1 away from the gear assembly 51.

[0025] Among them, it can be understood that the material enters the body 1 through the feed port 2, and the driving component 31 rotates to drive the gear component 51 to rotate and simultaneously drives the rotating component 52 to rotate synchronously. At the same time, the two ball valves 62 control the water outlet component 61 to discharge water, thereby achieving stirring of the material in the body 1.

[0026] Specifically, an air box is installed under the machine body 1. The air box is blown with high-pressure air by a Roots blower. After the material enters the machine body 1, it is first fluidized by the gasification effect of the air box at the bottom of the machine body 1, and then aerated and stirred by the action of the rotating component 52 in the machine body 1. Since the discharge port 7 is at the upper part of the machine body 1, the stirred material overflows from the discharge port 7. The material below the discharge port 7 is further stirred with the subsequent material entering the machine body 1 and then overflows from the discharge port 7. Since the material in the machine body 1 is fully fluidized and the material overflows the structure, the granular slag of the material will be deposited at the bottom of the machine body 1. When the mixer needs to be stopped after working for a certain period of time, it is cleared out from the slag removal port at the lower side of the machine body 1.

[0027] In one embodiment of the present invention, Figure 3 As shown, the driving assembly 31 includes a cycloidal pinwheel reducer 311, a coupling 312 and a motor 313, wherein the cycloidal pinwheel reducer 311 is arranged on the base plate 32, one end of the coupling 312 is connected to the output shaft of the cycloidal pinwheel reducer 311, and the other end passes through the protective cover 4 and is connected to the gear assembly 51, and the motor 313 is arranged on one side of the coupling 312, and the output shaft of the motor 313 is connected to the coupling 312.

[0028] It can be understood that the rotation of the motor 313 drives the cycloid reducer 311 to rotate, and at the same time drives the coupling 312 to rotate, thereby providing power for the rotation of the device.

[0029] In one embodiment of the present invention, Figure 3 As shown, the gear assembly 51 includes two rotating gears 511 , wherein the two rotating gears 511 are disposed in the protective cover 4 and the two rotating gears 511 are meshed, and one of the two rotating gears 511 is connected to the coupling 312 .

[0030] It can be understood that the two rotating gears 511 are driven to rotate by the rotation of the coupling 312 , and the protective cover 4 can protect the two rotating gears 511 .

[0031] In one embodiment of the present invention, Figure 4 As shown, the rotating shaft assembly 52 includes two rotating shafts 521 and a plurality of right-handed mixing paddles 522, wherein the two rotating shafts 521 are rotatably arranged side by side in the body 1, and one end of the two rotating shafts 521 is respectively connected to two rotating gears 511, and the plurality of right-handed mixing paddles 522 are respectively arranged on the two rotating shafts 521 at equal distances.

[0032] It can be understood that the two rotating gears 511 rotate, and at the same time drive the two rotating shafts 521 and the multiple right-handed mixing paddles 522 to rotate synchronously to achieve the stirring of the material. At the same time, the directions of the two rotating shafts 521 are set in opposite directions, so as to achieve opposite rotation. On the two rotating shafts 521, multiple right-handed mixing paddles 522 with opposite rotation directions are respectively installed, which can effectively cause the material to tumble, shear and convect, thereby achieving an efficient mixing effect. At the same time, the spiral structure formed by the multiple right-handed mixing paddles 522 can not only stir the material during the mixing process, but also continuously transport the material to the discharge port 7, realizing the dual functions of mixing and transporting.

[0033] In one embodiment of the present invention, Figure 1As shown, the water outlet assembly 61 includes a support frame 611, two water pipes 612 and a water inlet pipe 613, wherein the support frame 611 is arranged on the body 1, and the support frame 611 is a hollow structure, the two water pipes 612 respectively pass through the support frame 611 and are arranged in the support frame 611, the water inlet pipe 613 is connected to the two water pipes 612, the two ball valves 62 are respectively connected to the two water pipes 612, and an inspection door 11 can be interactively arranged on the side of the body 1 away from the feed port 2.

[0034] Among them, it can be understood that water is fed into the two water pipes 612 through the water inlet pipe 613, the switch and flow rate of the water flow are controlled by two ball valves 62, and water can flow into the body 1 through the two water pipes 612. At the same time, an inspection door 11 is provided to monitor the internal stirring situation at any time.

[0035] In summary, in a pneumatic double-shaft mixer safety device according to an embodiment of the utility model, a reduction motor drives the double shafts of the mixer to rotate in opposite directions through a gear assembly. Paddles with opposite rotation directions are respectively installed on the two shafts, which can effectively cause the materials to tumble, shear and convect, thereby achieving an efficient mixing effect. At the same time, the spiral structure formed by the blades can not only stir the materials during the mixing process, but also continuously transport the materials to the outlet, realizing the dual functions of mixing and transporting. Whether it is powder or granular material, it can be fully mixed and processed in this mixer, ensuring stable and efficient production efficiency.

[0036] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0037] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0038] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A safety device for a pneumatic twin-shaft mixer, characterized in that: It comprises a machine body (1), a feed port (2), a driving device (3), a protective cover (4), a rotating device (5), a water outlet device (6) and a discharge port (7), wherein: The feed port (2) is arranged on the machine body (1); The protective cover (4) is arranged on one side of the machine body (1); The driving device (3) comprises a driving assembly (31) and a base plate (32), wherein: The bottom plate (32) is arranged on one side of the protective cover (4); The driving assembly (31) is arranged on the bottom plate (32); The rotating device (5) comprises a gear assembly (51) and a rotating shaft assembly (52), wherein: The gear assembly (51) is rotatably disposed in the protective cover (4), and the gear assembly (51) is connected to the driving assembly (31); The rotating shaft assembly (52) is rotatably disposed in the machine body (1), and the rotating shaft assembly (52) is connected to the gear assembly (51); The water outlet device (6) comprises a water outlet assembly (61) and two ball valves (62), wherein: The water outlet assembly (61) is arranged on the machine body (1); The two ball valves (62) are respectively arranged on the water outlet components (61), and the two ball valves (62) are respectively connected to the water outlet components (61); The discharge port (7) is arranged at the bottom of a side of the machine body (1) away from the gear assembly (51).

2. A safety device for a pneumatic twin-shaft mixer according to claim 1, characterized in that: The driving assembly (31) comprises a cycloid pinwheel reducer (311), a coupling (312) and a motor (313), wherein: The cycloid pinwheel reducer (311) is arranged on the bottom plate (32); One end of the coupling (312) is connected to the output shaft of the cycloid pinwheel reducer (311), and the other end passes through the protective cover (4) and is connected to the gear assembly (51); The motor (313) is arranged on one side of the coupling (312), and the output shaft of the motor (313) is connected to the coupling (312).

3. A safety device for a pneumatic twin-shaft mixer according to claim 2, characterized in that: The gear assembly (51) comprises two rotating gears (511), wherein: The two rotating gears (511) are arranged in the protective cover (4), and the two rotating gears (511) are meshed with each other, and one of the two rotating gears (511) is connected to the coupling (312).

4. A safety device for a pneumatic twin-shaft mixer according to claim 3, characterized in that: The rotating shaft assembly (52) comprises two rotating shafts (521) and a plurality of right-handed mixing paddles (522), wherein: The two rotating shafts (521) are rotatably arranged side by side in the machine body (1), and one end of the two rotating shafts (521) is connected to the two rotating gears (511) respectively; The plurality of right-handed mixing paddles (522) are respectively arranged at equal distances on the two rotating shafts (521).

5. A safety device for a pneumatic twin-shaft mixer according to claim 1, characterized in that: The water outlet assembly (61) comprises a support frame (611), two water pipes (612) and a water inlet pipe (613), wherein: The support frame (611) is arranged on the machine body (1), and the support frame (611) is a hollow structure; The two water pipes (612) respectively pass through the support frame (611) and are arranged inside the support frame (611); The water inlet pipe (613) is connected to the two water pipes (612); The two ball valves (62) are respectively connected to the two water pipes (612).

6. A safety device for a pneumatic twin-shaft mixer according to claim 1, characterized in that: An inspection door (11) can be interactively arranged on a side of the machine body (1) away from the feed port (2).