Vertical magnetic filter magnetic bar isolation optimization device

By setting up isolation parts on the frame of the magnetic filter device, the damage to the oil scraper and gear reduction motor caused by the increase in the attraction of the magnetic rod is solved, and the service life of the limit block is extended, achieving cost savings and operating rate improvements .

CN222428228UActive Publication Date: 2025-02-07RIZHAO YULAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420641030.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2025-02-07
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

During long-term use, the magnetic filter device is worn due to the friction between the magnetic rod and the limiting block, and the attractive force of the magnetic rod increases, causing damage to the oil scraper and the speed reduction motor. At the same time, the limiting block condition of the lower roller is difficult to check. and repairs, resulting in waste of labor and time costs.

Method used

Design a vertical magnetic filter magnetic rod isolation optimization device. By adding a mount on the rack and setting up isolation parts at intervals, the adjacent magnetic rods are isolated, avoiding excessive attraction of the magnetic rods and extending the limit block. service life.

Benefits of technology

It effectively avoids damage to the oil scraper and gear reduction motor caused by adsorption between magnetic rods, extends the service life of the limit block, reduces maintenance time, improves the unit operation rate, and saves equipment costs.

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Abstract

The utility model relates to the technical field of magnetic filtration, and provides a vertical magnetic filtration magnetic bar isolating and optimizing device which comprises a rack, the magnetic chains are arranged on the rack in a circulating conveying mode, the number of the magnetic chains is multiple, and the multiple magnetic chains are arranged on the rack at intervals; and the plurality of isolation pieces are arranged on the rack, and the isolation pieces are arranged between the two adjacent magnetic chains. By means of the technical scheme, the problems that in the prior art, due to the fact that the limiting blocks on the roller are prone to abrasion, attraction force between the magnetic bars is increased, and an oil scraping ring and a gear motor are prone to damage are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetic filtration, and in particular to a vertical magnetic filtration magnetic rod isolation optimization device. Background Art

[0002] At present, the long-term use of magnetic filtration devices will cause greater friction between the magnetic rods and the limit blocks due to solution fluctuations, mutual attraction of the magnetic rods, etc., which will cause the limit blocks to wear after a period of use; after the limit blocks are worn, the attraction between the magnetic rods will be greater, and in severe cases, they will be directly sucked together, causing damage or even destruction of the oil scraper ring, reduction motor, etc.

[0003] And because the lower drum is in the solution for a long time, the condition of the limit block on the lower drum cannot be found during daily inspection, and direct repair cannot be performed when a failure occurs. The magnetic filter needs to be lifted out for repair, resulting in a large waste of manpower and time costs. Utility Model Content

[0004] The utility model provides a vertical magnetic filtration magnetic rod isolation optimization device, which solves the problem in the related art that the upper limit block of the drum is easy to wear, resulting in increased attraction between the magnetic rods, thereby causing easy damage to the oil scraper ring and the reduction motor.

[0005] The technical solution of the utility model is as follows:

[0006] A vertical magnetic filtration magnetic rod isolation optimization device, comprising:

[0007] frame;

[0008] A magnetic chain is arranged on the frame for cyclic transmission, and has a plurality of magnetic chains, and the plurality of magnetic chains are arranged on the frame at intervals;

[0009] A plurality of isolating members are arranged on the frame, and the isolating members are arranged between two adjacent magnetic chains.

[0010] Preferably, it also includes:

[0011] A plurality of rollers are rotatably arranged on the frame, and the plurality of rollers are arranged in the longitudinal direction;

[0012] The magnetic chains are wound around a plurality of the rollers and are arranged at intervals parallel to the axis direction of the rollers.

[0013] Preferably, the magnetic chain comprises:

[0014] A plurality of magnetic bars are hinged end to end in sequence to form a closed magnetic chain, and the magnetic chain is wound around a plurality of the rollers.

[0015] Preferably, it also includes:

[0016] There are a plurality of limit blocks, which are arranged at intervals on the circumference of the outer wall of the drum and between two adjacent magnetic chains.

[0017] Preferably, it also includes:

[0018] A mounting seat, arranged on the frame, the isolating member is arranged on the frame through the mounting seat, the mounting seat has a mounting hole, and the isolating member is inserted into the mounting hole;

[0019] The isolating piece is cylindrical and is in sliding contact with the outer wall of the magnetic bar.

[0020] Preferably, it also includes:

[0021] The cleaning part is arranged on the frame, is located on the moving path of the magnetic rod, and is used for cleaning impurities on the magnetic rod.

[0022] Preferably, it also includes:

[0023] A crossbeam, wherein the crossbeam is arranged on the frame; and the cleaning part comprises:

[0024] A slider is slidably arranged on the crossbeam, the slider has a plurality of through holes, a plurality of magnetic bars are slidably arranged in corresponding through holes, and the through holes are used to scrape off impurities on the outer wall of the magnetic bars.

[0025] Preferably, the cleaning unit further comprises:

[0026] A collecting trough is provided on the frame, the collecting trough is located at the bottom of the slide block, and the collecting trough is used to collect scraped impurities;

[0027] A spiral conveying roller is rotatably disposed in the collecting tank, and one end of the spiral conveying roller extends out of the frame;

[0028] The dirt collecting box is arranged outside the frame, and the impurities in the collecting tank are transported to the dirt collecting box through the spiral conveying roller.

[0029] Preferably, the slider further comprises:

[0030] A baffle is arranged on a side of the slider away from the collecting tank, and the baffle is used to prevent impurities from falling to the outside of the collecting tank.

[0031] Preferably, the slider further comprises:

[0032] A connecting plate has one end hinged to the side wall of the sliding block and the other end overlapped on the collecting trough.

[0033] The working principle and beneficial effects of the utility model are:

[0034] In the utility model, by adding a mounting seat on the frame and setting a spacer on the mounting seat at intervals, the adjacent magnetic bars can be isolated, which can effectively prevent the oil scraper ring, the reduction motor, etc. from being damaged or even destroyed due to the mutual adsorption between the magnetic bars, and can extend the service life of the limit block, reduce the maintenance time, and improve the unit operation rate. In addition, it can be improved and used on the existing equipment, which greatly saves the equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present utility model.

[0036] Figure 1 This is a schematic diagram of the main structure of the magnetic filtration device of the utility model;

[0037] Figure 2 for Figure 1 A partial enlarged view of the middle part;

[0038] Figure 3 This is a schematic diagram of the side structure of the magnetic filtration device of the utility model;

[0039] Figure 4 for Figure 3 A partial enlarged view of point B in the middle.

[0040] In the figure: 1. frame; 2. roller; 3. limit block; 4. tensioner; 5. mounting seat; 6. isolator; 7. magnetic chain; 701. magnetic rod; 8. cleaning part; 801. spiral conveyor roller; 802. slider; 803. dirt collecting box; 804. collecting trough; 805. crossbeam; 806. through hole; 9. baffle; 10. connecting plate; 11. driving motor. DETAILED DESCRIPTION

[0041] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the specific implementation methods of the utility model will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.

[0042] In order to simplify the drawings, only the parts related to the utility model are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0043] In this article, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0044] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0045] Reference Figure 1~Figure 2 , which is an embodiment of the utility model, proposes a frame 1; a magnetic chain 7, which is arranged on the frame 1 for circular conveying, and has a plurality of magnetic chains 7, and the plurality of magnetic chains 7 are arranged on the frame 1 at intervals; an isolation member 6, which is arranged on the frame 1 and has a plurality of isolation members 6, and the isolation member 6 is arranged between two adjacent magnetic chains 7.

[0046] In the utility model, by adding a mounting seat on the frame and setting a spacer on the mounting seat at intervals, the adjacent magnetic bars can be isolated, which can effectively prevent the oil scraper ring, the reduction motor, etc. from being damaged or even destroyed due to the mutual adsorption between the magnetic bars, and can extend the service life of the limit block, reduce the maintenance time, and improve the unit operation rate. In addition, it can be improved and used on the existing equipment, which greatly saves the equipment cost.

[0047] Furthermore, it also includes: a plurality of rollers 2 rotatably disposed on the frame 1, wherein the plurality of rollers 2 are arranged in the longitudinal direction; and a magnetic chain 7 wound around the plurality of rollers 2 and spaced apart in parallel to the axis direction of the rollers 2.

[0048] In the above scheme, at least two rollers 2 are provided, and the two rollers 2 are rotatably provided at the two ends of the frame 1, respectively. The magnetic chain 7 is wound around the two rollers 2. It should be noted that the connection method between the magnetic chain 7 and the roller 2 is similar to the connection method between the belt and the pulley. In addition, the roller 2 can be a cylinder or a rectangular parallelepiped. The magnetic chain 7 is a closed-loop chain formed by hingedly connecting a plurality of magnetic bars 701 end to end in sequence. Specifically, a plurality of magnetic chains 7 are provided, and the plurality of magnetic chains 7 are arranged on the roller 2 at equal intervals along the axis direction of the cylinder.

[0049] It should be further explained that the device is a vertical magnetic filtration device. When in use, the drum 2 located below the device is located in the solution to be treated, and the magnetic chain 7 is also partially located in the solution. Specifically, two-thirds of the device is located in the solution. When the magnetic chain 7 enters the solution, the magnetic rod 701 will absorb impurities such as iron filings and iron molecules in the solution, and then under the action of the drum 2, the magnetic rod 701 that absorbs the iron filings will leave the solution, and then the impurities on the magnetic rod 701 will be cleaned, and the work will be repeated in this cycle.

[0050] It can be understood that the rotation of the drum is powered by the drive motor 11. To prevent the motor from being damaged, the motor needs to be installed on the upper part of the frame 1. The drive motor 11 drives the drum 2 above the frame 1 to rotate, thereby realizing the rotation of the magnetic chain 7. In addition, to improve the adsorption effect of the magnetic rod 701, it is necessary to install a reducer on the drive motor 11, or directly use a reduction motor for driving.

[0051] By adding a mounting seat 5 to the frame 1 and setting a spacer 6 on the mounting seat 5 at intervals, the adjacent magnetic bars 701 can be isolated, which can effectively prevent the oil scraper ring, the reduction motor, etc. from being damaged or even destroyed due to the mutual adsorption between the magnetic bars 701, and can extend the service life of the limit block, reduce the maintenance time, and improve the unit operation rate. In addition, it can be improved and used on the existing equipment, which greatly saves the equipment cost.

[0052] Furthermore, the magnetic chain 7 includes: a plurality of magnetic bars 701 , the plurality of magnetic bars 701 are hinged end to end in sequence to form a closed magnetic chain 7 , and the magnetic chain 7 is wound around a plurality of rollers 2 .

[0053] In the above scheme, adjacent magnetic bars 701 are hinged to each other, and the length of the magnetic bars 701 can be selected according to the actual use. The magnetic bars 701 are limited by the isolation member 6 and the limit block 3, which can prevent the adjacent magnetic bars 701 from being adsorbed together, causing damage or even destruction to the oil scraper ring, the reduction motor, etc., thereby improving the service life of the device. The oil scraper ring is arranged outside the through hole and is coaxially arranged with the through hole.

[0054] Furthermore, it also includes: a plurality of limit blocks 3 , which are arranged at intervals on the circumference of the outer wall of the drum 2 , and the limit blocks 3 are used to limit the magnetic chain 7 .

[0055] In the above scheme, the limit block 3 adopts a limit block, a groove is provided on the limit block, and the magnetic bar 701 is slidably set in the groove. Alternatively, a plurality of limit blocks are arranged on the drum 2, and the magnetic bar 701 is slidably installed between two adjacent limit blocks. It should be noted that when the magnetic bar 701 is limited only by the limit block, since the limit block is only arranged on the circumference of the outer wall of the drum 2, the magnetic bars 701 on the adjacent magnetic chains 7 located in the middle of the frame 1 will be attracted together, causing the magnetic chain 7 to deviate from the position, and then after a long period of operation, the magnetic chain 7 will cause wear to the groove or side wall of the limit block, and will also damage the reduction motor and the oil scraper ring, reducing the overall service life of the device. Therefore, it is necessary to add a mounting seat 5 and an isolating member 6 to separate the magnetic bar 701 in the middle of the frame 1.

[0056] Furthermore, the mounting seat 5 has a mounting hole, and the isolation member 6 is inserted into the mounting hole; the isolation member 6 is cylindrical, and the isolation member 6 is in sliding contact with the outer wall of the magnetic rod 701.

[0057] In the above scheme, specifically, the mounting seat 5 is a square tube, and a mounting hole is set on one end face of the square tube. The isolating member 6 is a round tube, and the round tube is plugged into the mounting hole. Both the round tube and the square tube are stainless steel tubes. More specifically, the round tube can rotate relative to the mounting hole, and the magnetic rod 701 is located between the two round tubes. When the magnetic chain 7 is running, the adjacent round tubes can limit the magnetic rod 701, and when the magnetic rod 701 contacts the round tube, the round tube can rotate under the drive of the magnetic rod 701, which effectively prevents the friction between the round tube and the magnetic rod 701 and improves the service life of the magnetic rod 701.

[0058] Reference Figure 3~Figure 4 , further, it also includes: a cleaning part 8, which is arranged on the frame 1, and the magnetic rod 701 is slidably arranged on the cleaning part 8, and the cleaning part 8 is used to clean impurities on the magnetic rod 701. The cleaning part 8 includes: a beam 805, and the beam 805 is arranged on the frame 1; a slider 802, which is slidably arranged on the beam 805, and the slider 802 has a through hole 806, and the magnetic rod 701 is slidably arranged in the through hole 806, and the through hole 806 is used to scrape impurities on the outer wall of the magnetic rod 701.

[0059] In the above scheme, the cleaning part 8 is located outside the solution, and the cleaning part 8 is used to scrape off the iron filings and oil on the magnetic rod 701, so as to ensure that the outer surface of the magnetic rod 701 that enters the solution again is not wrapped with anything, so as to facilitate the magnetic rod 701 to adsorb impurities in the solution. Specifically, a slide groove is provided on the crossbeam 805, and the slider 802 is slidably arranged in the slide groove. The slider 802 is also provided with a rotating wheel, and the rotating wheel is slidably connected with the crossbeam 805. It should be noted that since the mutually hinged rods of the magnetic rod 701 have a certain length, when the rotating drum drives the magnetic chain 7 to run, the magnetic chain 7 cannot run smoothly, so the slider 802 moves along the crossbeam 805, and can swing synchronously according to the operation of the magnetic chain 7, so as to facilitate the magnetic rod 701 to enter the through hole 806 of the slider 802, so as to prevent the slider 802 from jamming the magnetic rod 701.

[0060] Another way to prevent the magnetic chain 7 and the slider 802 from getting stuck is that the drum 2 is a square drum, and the width of one side of the outer wall of the drum 2 is equivalent to the length of the magnetic rod 701 (the length of the magnetic rod 701 at this point does not include the length of the hinged parts at both ends of the magnetic rod 701). Through the cooperation between the drum 2 and the magnetic rod 701, the swing of the magnetic rod 701 can be effectively reduced.

[0061] Furthermore, the cleaning part 8 also includes: a collecting groove 804, which is arranged on the frame 1, the collecting groove 804 is located at the bottom of the slider 802, and the collecting groove 804 is used to collect scraped impurities; a spiral conveying roller 801, which is rotatably arranged in the collecting groove 804, and one end of the spiral conveying roller 801 extends out of the outside of the frame 1; a dirt collecting box 803, which is arranged on the outside of the frame 1, and the impurities in the collecting groove 804 are transported to the dirt collecting box 803 through the spiral conveying roller 801.

[0062] In the above scheme, the collecting groove 804 is located at one side of the bottom of the slider 802. When the slider 802 scrapes the juice on the magnetic bar 701 through the through hole 806, the iron filings can fall into the collecting groove 804, and the spiral conveying roller 801 can convey the impurities in the collecting groove 804 to the dirt collecting box 803 located outside the frame 1, so as to facilitate the collection of impurities. It should be noted that the spiral conveying roller 801 is driven by a motor.

[0063] Furthermore, the slider 802 further includes a baffle 9, which is disposed on the side of the slider 802 away from the collecting tank 804, and the baffle 9 is used to prevent impurities from falling to the outside of the collecting tank 804. Since the collecting tank 804 is disposed on one side of the bottom of the slider 802, the baffle 9 can prevent impurities from falling to the other side of the slider 802. By installing the baffle 9, impurities can be prevented from entering the solution again.

[0064] Furthermore, the slider 802 further includes: a connecting plate 10, one end of which is hinged to the side wall of the slider 802, and the other end of which is overlapped on the collecting groove 804. Since the slider 802 will slide back and forth along the crossbeam 805, and the collecting groove 804 does not move, by providing the connecting plate 10 and tilting the connecting plate 10 toward one side of the collecting groove 804, impurities on the slide can be more easily dropped into the collecting groove 804.

[0065] Furthermore, it also includes: a tensioning member 4, which is arranged on the frame 1, and the roller 2 is rotatably arranged on the frame 1 through the tensioning member 4, and the tensioning member 4 is used to tension the magnetic chain 7. The tensioning member 4 can keep the magnetic chain 7 in a taut state at all times, which is convenient for the roller 2 to drive the magnetic chain 7 to run, and also convenient for the cleaning part 8 to clean the surface of the magnetic chain 7.

[0066] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A vertical magnetic filtration magnetic rod isolation optimization device, characterized in that: include: Rack (1); A magnetic chain (7) is arranged on the frame (1) for cyclic conveyance, and comprises a plurality of magnetic chains (7), wherein the plurality of magnetic chains (7) are arranged on the frame (1) at intervals; A plurality of isolating members (6) are arranged on the frame (1), and the isolating members (6) are arranged between two adjacent magnetic chains (7); The magnetic chain (7) comprises: A plurality of magnetic bars (701), wherein the plurality of magnetic bars (701) are hinged end to end in sequence to form the closed magnetic chain (7); Also includes: a cleaning unit (8) disposed on the frame (1), the cleaning unit (8) being located on the moving path of the magnetic bar (701) and being used to clean impurities on the magnetic bar (701); A crossbeam (805), wherein the crossbeam (805) is arranged on the frame (1); the cleaning part (8) comprises: A slider (802) is slidably disposed on the crossbeam (805), the slider (802) having a plurality of through holes (806), a plurality of magnetic bars (701) are slidably disposed in corresponding through holes (806), and the through holes (806) are used to scrape off impurities on the outer wall of the magnetic bars (701); The cleaning unit (8) further comprises: A collecting trough (804) is arranged on the frame (1), the collecting trough (804) is located at the bottom of the slide block (802), and the collecting trough (804) is used to collect scraped impurities; A spiral conveying roller (801) is rotatably disposed in the collecting tank (804), and one end of the spiral conveying roller (801) extends out of the outside of the frame (1); A dirt collection box (803) is arranged outside the frame (1), and impurities in the collecting tank (804) are transported to the dirt collection box (803) via the spiral conveying roller (801).

2. A vertical magnetic filtration magnetic rod isolation optimization device according to claim 1, characterized in that: Also includes: A plurality of rollers (2) are rotatably mounted on the frame (1), wherein the plurality of rollers (2) are arranged in a longitudinal direction, and the magnetic chain (7) is wound around the plurality of rollers (2); The magnetic chains (7) are wound around a plurality of the rollers (2) and are arranged at intervals parallel to the axis direction of the rollers (2).

3. A vertical magnetic filtration magnetic rod isolation optimization device according to claim 2, characterized in that: Also includes: The limiting blocks (3) are in a plurality, and the limiting blocks (3) are arranged at intervals in the circumferential direction of the outer wall of the roller (2) and between two adjacent magnetic chains (7).

4. A vertical magnetic filtration magnetic rod isolation optimization device according to claim 1, characterized in that: Also includes: A mounting seat (5) is arranged on the frame (1), the isolating member (6) is arranged on the frame (1) through the mounting seat (5), the mounting seat (5) has a mounting hole, and the isolating member (6) is inserted into the mounting hole; The isolating member (6) is cylindrical and is in sliding contact with the outer wall of the magnetic bar (701).

5. A vertical magnetic filtration magnetic rod isolation optimization device according to claim 1, characterized in that: The slider (802) further includes: A baffle (9) is arranged on a side of the slider (802) away from the collecting groove (804), and the baffle (9) is used to prevent impurities from falling to the outside of the collecting groove (804).

6. A vertical magnetic filtration magnetic rod isolation optimization device according to claim 5, characterized in that: The slider (802) further includes: A connecting plate (10) has one end hinged to the side wall of the sliding block (802) and the other end overlapped on the collecting trough (804).