Magnetic separation mechanism of magnetic separator
By setting up rollers and material conveying devices in the upper, middle and lower spaces in the housing of the magnetic separator, the problem of poor flow and traffic in the powder material processing of existing magnetic separators is solved, and the removal of powder and liquid is achieved Iron treatment improves the practicality of the magnetic separation device.
Patent Information
- Application Number
- CN202421032645.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When existing magnetic separators process powder materials, the flow and circulation are not convenient for continuous output, resulting in low practicality and can only remove the liquid.
A magnetic separator mechanism is designed, including three spaces in the upper, middle and lower in the shell. A roller is set in the middle and lower spaces. Multiple magnets are evenly distributed on the inner side of the roller, and material conveying devices are set on the sides to clear the stickiness. The attached iron-containing substance.
The iron removal treatment of powder and liquid has been realized, which has changed the limitations of existing magnetic separators that can only treat liquids, and has improved the practicality of the magnetic separator.
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Figure CN222428231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of magnetic separators, in particular to a magnetic separation mechanism of a magnetic separator. Background Art
[0002] Magnetic separators are generally used for fluid iron removal in order to remove iron-containing substances from powders or liquids, thus facilitating the recycling of powders or liquids.
[0003] At present, there are many types of magnetic separators used for removing iron from liquids. For example, a Chinese patent with patent publication number CN108246498B discloses a magnetic separator, which includes a main drum capable of discharging magnetic sludge to the outside of the treated liquid and a sub-drum arranged on the upstream side of the main drum and magnetizing the magnetic sludge in the treated liquid. The sub-drum is arranged in a state of being immersed in the treated liquid, and an upper flow path for the treated liquid to flow is formed on the upper part of the sub-drum, and a lower flow path for the treated liquid to flow is formed on the lower part of the sub-drum.
[0004] The magnetic separator provided by the above patent has a main drum and a secondary drum located above the same plane. Therefore, it can only remove iron from liquids because the liquid has strong fluidity. When the liquid level of the liquid storage part is higher than the opening, the liquid will flow around the main drum, and the iron-containing substances will adhere to the main drum under the action of magnetic force. However, for powder materials, this structure of the magnetic separator is not conducive to removing iron from them because the flow is poor and it is inconvenient to continuously output the liquid storage part, that is, the practicality of the magnetic separator is low. Utility Model Content
[0005] The utility model aims to provide a magnetic separation mechanism of a magnetic separator, aiming to improve the problem of low practicality of the magnetic separator.
[0006] The utility model is implemented as follows: a magnetic separation mechanism of a magnetic separator comprises a shell, a magnetic separation assembly is arranged on the inner side of the shell, the magnetic separation assembly comprises two rollers distributed up and down, a plurality of magnets are evenly distributed on the inner sides of the two rollers, a material feeding device is arranged on the side of each roller, the material feeding device is arranged obliquely, the upper end is in contact with the roller, and the lower end is located on the outer side of the shell.
[0007] Preferably, the shell includes three spaces, upper, middle and lower, the junction of two adjacent spaces is narrow, and the two rollers are respectively arranged in the middle space and the lower space.
[0008] Preferably, a funnel is provided at the junction of two adjacent spaces. The funnel is configured as a cone structure. The length of the funnel is equal to the length of the shell, and the upper end is in smooth contact with the bottom of the upper space.
[0009] Preferably, through holes are provided on the end walls of the middle space and the lower space, blocking plates are detachably provided at the through holes, and the diameter of the through holes is larger than the diameter of the drum.
[0010] Preferably, perforations are provided on the side walls of the middle space and the lower space, and a slot is provided on the inner side surface, the slot is communicated with the perforation, the feeding device passes through the perforation, and the edge extends into the slot.
[0011] Preferably, the material conveying device is configured as a rectangular tube structure, the upper end of the upper side wall of the material conveying device is in contact with the roller, and the upper end of the lower side wall is located below the roller.
[0012] Preferably, the upper end of the lower side wall of the material conveying device protrudes from the upper end of the upper side wall, and the upper end of the material conveying device is located above the lower end of the roller.
[0013] Preferably, a cavity with an annular structure is provided on the inner side of the drum, a plurality of magnets are evenly distributed on the side wall of the cavity, and a sealing plate is detachably provided at the end of the cavity.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model sets three spaces, upper, middle and lower, on the shell, and sets rollers in the middle space and the lower space. The material can fall in the vertical direction under the action of gravity, and in the process of falling, the iron-containing substances are removed through the contact between the roller and the material. It is suitable for the iron removal of powder and liquid, which changes the current situation that the existing magnetic separator can only remove iron from liquid, and improves the practicability of the magnetic separation device.
[0016] 2. The utility model is provided with a feeding device on the side of the drum. Since the upper side wall of the feeding device is in contact with the drum, the iron-containing substances adhering to the drum can be removed during the rotation of the drum. After the iron-containing substances are separated from the drum, they fall on the lower side wall of the feeding device and move downward along the inclined direction of the feeding device, thereby realizing the cleaning of the iron-containing substances. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;
[0018] Figure 2 It is a schematic structural diagram of the shell plane of the utility model;
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the housing of the utility model;
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the magnetic separation component of the utility model;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the roller of the utility model;
[0022] Figure 6 It is a schematic diagram of the structure of the roller and the material conveying device plane of the utility model.
[0023] In the figure: 1. Shell; 11. Funnel; 12. Through hole; 13. Slot; 14. Perforation; 15. Blocking plate; 2. Magnetic separation assembly; 21. Roller; 22. Drive belt; 23. Cavity; 24. Magnet; 25. Sealing plate; 3. Feeding device. DETAILED DESCRIPTION
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0026] Example 1
[0027] like Figure 1 , Figure 4 , Figure 5As shown, a magnetic separation mechanism of a magnetic separator includes a shell 1 and a magnetic separation assembly 2. The shell 1 is configured to have three spaces, upper, middle and lower, and the junction of two adjacent spaces is narrow. At the same time, the bottom of the upper space is configured to be a frustum structure. The magnetic separation assembly 2 includes two rollers 21 distributed up and down, and the two rollers 21 are respectively arranged in the middle space and the lower space. The end shafts of the rollers 21 penetrate the side wall of the shell 1, and the end shaft of a certain roller 21 is connected to the output shaft of the motor. At the same time, the end shafts of the two rollers 21 are connected by a transmission belt 22, and a plurality of magnets 24 are evenly distributed on the inner side of the roller 21. When the device is used to remove iron from materials, the materials are put into the upper space of the shell 1, and under the action of gravity, the materials pass through the bottom of the upper space and fall to the middle space. The materials falling in the middle space first fall on the roller 21. Because the roller 21 rotates, the continuously falling materials fall at different positions of the roller 21. Because the magnet 24 is arranged in the drum 21, under the action of the magnetic field, when the material contacts the drum 21, the iron-containing substances in the material will adhere to the side wall of the drum 21, and the materials that are not adhered to the drum 21 will continue to fall after separating from the drum 21 and fall into the lower space. The materials that fall into the lower space also fall on the drum 21 first, and because the magnet 24 is arranged in the drum 21, the iron-containing substances are adhered to the drum 21. Through the cooperation of the upper and lower drums 21, the secondary treatment of the material is realized, and the iron-containing substances in the material are effectively removed. In addition, because the shell 1 and the drum 21 are distributed in the vertical direction, the material can fall under the action of its own gravity, which is suitable for the iron removal of powder and liquid, changing the current situation that the existing magnetic separator can only remove iron from liquid, and improving the practicality of the magnetic separation device.
[0028] like Figure 1 , Figure 2 As shown, in order to limit the falling of materials, a funnel 11 is provided at the junction of two adjacent spaces. The funnel 11 is arranged in a conical structure. The length of the funnel 11 is equal to the length of the shell 1, and the upper end is in smooth contact with the bottom of the upper space. The structural characteristics of the funnel 11 are utilized to reduce the passage through which the materials pass, limit the falling of the materials, and thereby avoid a large amount of materials falling at one time to affect the iron removal treatment of the materials by the drum 21.
[0029] like Figure 4 , Figure 6As shown, in order to promptly remove the iron-containing materials adhering to the roller 21, a feeding device 3 is provided on the side of each roller 21. The feeding device 3 is tilted and is set as a rectangular tube structure. The upper end of the upper side wall of the feeding device 3 contacts the roller 21, the upper end of the lower side wall is located below the roller 21, the upper end of the lower side wall of the feeding device 3 protrudes from the upper end of the upper side wall, and the upper end of the feeding device 3 is located above the lower end of the roller 21. Since the upper side wall of the feeding device 3 contacts the roller 21, the upper side wall of the feeding device 3 scrapes off the materials adhering to the roller 21 during the rotation of the roller 21. Since the upper end of the lower side wall of the feeding device 3 protrudes from the upper end of the upper side wall, the materials separated from the feeding device 3 fall on the lower side wall of the feeding device 3 and move downward along the tilt direction of the feeding device 3. In addition, the lower end of the feeding device 3 is located outside the housing 1, and the materials can be discharged from the housing 1 along the feeding device 3. Since the material conveying device 3 is arranged above the lower end of the drum 21 , it is avoided that the existence of the material conveying device 3 affects the falling of the materials in the housing 1 .
[0030] Example 2
[0031] like Figure 1 , Figure 4 , Figure 5As shown, a magnetic separation mechanism of a magnetic separator includes a shell 1 and a magnetic separation assembly 2. The shell 1 is configured to have three spaces, upper, middle and lower, and the junction of two adjacent spaces is narrow. At the same time, the bottom of the upper space is configured to be a frustum structure. The magnetic separation assembly 2 includes two rollers 21 distributed up and down, and the two rollers 21 are respectively arranged in the middle space and the lower space. The end shafts of the rollers 21 penetrate the side wall of the shell 1, and the end shaft of a certain roller 21 is connected to the output shaft of the motor. At the same time, the end shafts of the two rollers 21 are connected by a transmission belt 22, and a plurality of magnets 24 are evenly distributed on the inner side of the roller 21. When the device is used to remove iron from materials, the materials are put into the upper space of the shell 1, and under the action of gravity, the materials pass through the bottom of the upper space and fall to the middle space. The materials falling in the middle space first fall on the roller 21. Because the roller 21 rotates, the continuously falling materials fall at different positions of the roller 21. Because the magnet 24 is arranged in the drum 21, under the action of the magnetic field, when the material contacts the drum 21, the iron-containing substances in the material will adhere to the side wall of the drum 21, and the materials that are not adhered to the drum 21 will continue to fall after separating from the drum 21 and fall into the lower space. The materials that fall into the lower space also fall on the drum 21 first, and because the magnet 24 is arranged in the drum 21, the iron-containing substances are adhered to the drum 21. Through the cooperation of the upper and lower drums 21, the secondary treatment of the material is realized, and the iron-containing substances in the material are effectively removed. In addition, because the shell 1 and the drum 21 are distributed in the vertical direction, the material can fall under the action of its own gravity, which is suitable for the iron removal of powder and liquid, changing the current situation that the existing magnetic separator can only remove iron from liquid, and improving the practicality of the magnetic separation device.
[0032] like Figure 1 , Figure 2 As shown, in order to limit the falling of materials, a funnel 11 is provided at the junction of two adjacent spaces. The funnel 11 is arranged in a conical structure. The length of the funnel 11 is equal to the length of the shell 1, and the upper end is in smooth contact with the bottom of the upper space. The structural characteristics of the funnel 11 are utilized to reduce the passage through which the materials pass, limit the falling of the materials, and thereby avoid a large amount of materials falling at one time to affect the iron removal treatment of the materials by the drum 21.
[0033] like Figure 4 , Figure 6As shown, in order to promptly remove the iron-containing materials adhering to the roller 21, a feeding device 3 is provided on the side of each roller 21. The feeding device 3 is tilted and is set as a rectangular tube structure. The upper end of the upper side wall of the feeding device 3 contacts the roller 21, the upper end of the lower side wall is located below the roller 21, the upper end of the lower side wall of the feeding device 3 protrudes from the upper end of the upper side wall, and the upper end of the feeding device 3 is located above the lower end of the roller 21. Since the upper side wall of the feeding device 3 contacts the roller 21, the upper side wall of the feeding device 3 scrapes off the materials adhering to the roller 21 during the rotation of the roller 21. Since the upper end of the lower side wall of the feeding device 3 protrudes from the upper end of the upper side wall, the materials separated from the feeding device 3 fall on the lower side wall of the feeding device 3 and move downward along the tilt direction of the feeding device 3. In addition, the lower end of the feeding device 3 is located outside the housing 1, and the materials can be discharged from the housing 1 along the feeding device 3. Since the material conveying device 3 is arranged above the lower end of the drum 21 , it is avoided that the existence of the material conveying device 3 affects the falling of the materials in the housing 1 .
[0034] like Figure 2 , Figure 3 As shown, in order to facilitate rapid disassembly and maintenance of the device according to needs, through holes 12 are provided on the end walls of the middle space and the lower space of the shell 1, and a blocking plate 15 is detachably provided at the through hole 12 through bolt connection. The diameter of the through hole 12 is larger than the diameter of the roller 21. In addition, through holes 14 are provided on the side walls of the middle space and the lower space of the shell 1, and a card slot 13 is provided on the inner side. The card slot 13 is connected to the through hole 14. The feed device 3 passes through the through hole 14, and the edge extends into the card slot 13. In addition, the clinker device 3 is connected to the shell 1 by bolts. This arrangement can remove the restrictions of the blocking plate 15 and the feed device 3 by removing the bolts, and provide support for the rapid disassembly and assembly of the blocking plate 15 and the feed device 3, and the replacement of the roller 21 and the feed device 3.
[0035] like Figure 5 As shown, in addition, a cavity 23 with an annular structure is provided on the inner side of the drum 21, and a plurality of magnets 24 are evenly distributed on the side wall of the cavity 23, the magnets 24 are bonded to the side wall of the drum 21, and a sealing plate 25 is detachably provided at the end of the cavity 23.
[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A magnetic separation mechanism of a magnetic separator, characterized in that: The invention comprises a shell (1), wherein a magnetic separation assembly (2) is arranged on the inner side of the shell (1), wherein the magnetic separation assembly (2) comprises two rollers (21) distributed in an upper and lower manner, wherein a plurality of magnets (24) are evenly distributed on the inner sides of the two rollers (21), and a material conveying device (3) is arranged on the side of each roller (21), wherein the material conveying device (3) is arranged obliquely, wherein the upper end contacts the roller (21) and the lower end is located on the outer side of the shell (1).
2. The magnetic separation mechanism of a magnetic separator according to claim 1, characterized in that: The shell (1) comprises three spaces, namely, upper, middle and lower spaces; the junction of two adjacent spaces is narrow; and the two rollers (21) are respectively arranged in the middle space and the lower space.
3. The magnetic separation mechanism of a magnetic separator according to claim 2, characterized in that: A funnel (11) is provided at the intersection of two adjacent spaces. The funnel (11) is provided as a cone structure. The length of the funnel (11) is equal to the length of the internal space of the shell (1), and the upper end is in smooth contact with the bottom of the upper space.
4. The magnetic separation mechanism of a magnetic separator according to claim 3, characterized in that: Through holes (12) are provided on the end walls of the middle space and the lower space, and a blocking plate (15) is detachably provided at the through hole (12). The diameter of the through hole (12) is greater than the diameter of the drum (21).
5. The magnetic separation mechanism of a magnetic separator according to claim 4, characterized in that: A perforation (14) is provided on the side walls of the middle space and the lower space, and a slot (13) is provided on the inner side surface. The slot (13) is communicated with the perforation (14), and the feeding device (3) passes through the perforation (14), and the edge extends into the slot (13).
6. The magnetic separation mechanism of a magnetic separator according to claim 2, characterized in that: The material conveying device (3) is configured as a rectangular tube structure, the upper end of the upper side wall of the material conveying device (3) is in contact with the roller (21), and the upper end of the lower side wall is located below the roller (21).
7. The magnetic separation mechanism of a magnetic separator according to claim 6, characterized in that: The upper end of the lower side wall of the material conveying device (3) protrudes from the upper end of the upper side wall, and the upper end of the material conveying device (3) is located above the lower end of the roller (21).
8. The magnetic separation mechanism of a magnetic separator according to claim 1, characterized in that: An annular cavity (23) is provided inside the roller (21), a plurality of magnets (24) are evenly distributed on the side wall of the cavity (23), and a sealing plate (25) is detachably provided at the end of the cavity (23).
Citation Information
Patent Citations
Magnetic separator
CN108246498B