Box casting device for spheroidal graphite casting production
By designing a box casting device for ductile casting production, using automated support and adjustment structures, the problem of high manual proficiency in the casting process in the prior art is solved, and a more efficient and stable casting process is achieved .
Patent Information
- Application Number
- CN202421151688.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
In the production of existing ductile castings, the casting process requires high manual proficiency, is difficult, and is prone to leakage.
Design a box casting device for the production of ductile castings, including a support structure and an adjustment structure. By driving components such as motors, threaded rods and direct drive motors, automatic rotation and height adjustment of the container structure is realized, reducing the difficulty of manual operation.
Through the automated casting device, the manpower demand is reduced, the difficulty of the casting process is reduced, and the problem of leakage of casting liquid is effectively avoided.
Smart Images

Figure CN222429245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ductile iron casting production, in particular to a box casting device for ductile iron casting production. Background Art
[0002] Casting is a metal manufacturing process with a wide range of applications. Casting is a casting method that uses a certain amount of raw sand as the main molding material. Casting is the process of pouring liquid metal into a mold of a specified part and waiting for it to cool to form a component. Ductile iron castings use casting devices in the production process.
[0003] In the prior art, the casting process generally involves manually introducing casting liquid into a casting mold, which requires high manual proficiency and is difficult.
[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a box casting device for producing ductile iron castings to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A box casting device for producing ductile iron castings comprises a supporting structure, wherein the supporting structure comprises a bottom turntable, a supporting rod, a driving motor, a threaded rod, a supporting lug, and a sliding groove, wherein the driving end of the bottom turntable is fixedly connected to the supporting rod, one side of the supporting rod is fixedly connected to the sliding groove, one side of the sliding groove is fixedly connected to the driving motor, the driving end of the driving motor is fixedly connected to the threaded rod, one end side of the threaded rod is connected to the supporting lug, an adjusting structure is slidably connected in the sliding groove, a rotating structure is connected to the adjusting structure, and a container structure is connected to the rotating structure.
[0008] Furthermore, the adjustment structure includes a sliding block, a threaded block, a direct drive motor, a mounting block, a first damping shaft, a hinge seat, a support frame, and a positioning shaft. The sliding block is slidably mounted in the sliding groove, and one side of the sliding block is fixedly connected to the threaded block.
[0009] Furthermore, the threaded block is transmission-connected to the threaded rod, one side of the threaded block is fixedly connected to a direct drive motor, a driving end of the direct drive motor is fixedly connected to a mounting block, and one side of the mounting block is connected to a first damping shaft.
[0010] Furthermore, the rotating end of the first damping shaft is fixedly connected to a hinge seat, the hinge seat is rotatably connected to a support frame, and a positioning shaft is fixedly connected to the support frame.
[0011] Furthermore, the rotating structure includes a transmission rod, a rotating handle, a counterweight wheel, a fixing hoop, a positioning groove, and a positioning pin. One end of the transmission rod is fixedly connected to the rotating handle, the counterweight wheel is fixedly connected to the transmission rod, and the other end of the transmission rod is fixedly connected to the fixing hoop.
[0012] Furthermore, a positioning groove is provided on one side of the fixing hoop, a positioning pin is fixedly installed around the positioning groove, and the transmission rod is rotationally installed on the positioning shaft in a positioning and damping manner.
[0013] Furthermore, the container structure includes a pouring pot, an eaves, a positioning block, a positioning hole, and a fixing clamp. The opening end of the pouring pot is integrated with an eaves, and the surrounding side of the pouring pot is provided with a positioning hole. The positioning hole is connected with a positioning block, and the positioning block is matched with a fixing clamp.
[0014] The beneficial effects of the utility model are as follows: the support structure provided in the utility model cooperates with the adjustment structure to support and adjust the rotating structure, and the rotating structure can drive the container structure to rotate, thereby reducing the demand for manpower, reducing the difficulty of the pouring process, and reducing the possibility of leakage caused by manual pouring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the main structure of a box casting device for producing ductile castings according to an embodiment of the utility model;
[0017] Figure 2 It is a schematic diagram of a supporting structure of a box casting device for producing ductile castings according to an embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of the adjustment structure of a box casting device for producing ductile castings according to an embodiment of the utility model;
[0019] Figure 4 It is a schematic diagram of the rotating structure of a box casting device for producing ductile castings according to an embodiment of the utility model;
[0020] Figure 5 The utility model is a schematic diagram of a container structure of a box casting device for producing ductile iron castings according to an embodiment of the utility model.
[0021] In the figure:
[0022] 1. Support structure; 101. Bottom turntable; 102. Support rod; 103. Drive motor; 104. Threaded rod; 105. Support ear; 106. Sliding slot; 2. Adjustment structure; 201. Sliding block; 202. Threaded block; 203. Direct drive motor; 204. Mounting block; 205. First damping shaft; 206. Articulated seat; 207. Support frame; 208. Positioning shaft; 3. Rotating structure; 301. Transmission rod; 302. Rotating handle; 303. Counterweight wheel; 304. Fixing hoop; 305. Positioning slot; 306. Positioning pin; 4. Container structure; 401. Pouring pot; 402. Eaves; 403. Positioning block; 404. Positioning hole; 405. Fixing clamp. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] According to an embodiment of the utility model, a box casting device for producing ductile iron castings is provided.
[0025] Embodiment 1;
[0026] like Figure 1-5 As shown, according to the embodiment of the utility model, the box casting device for producing ductile castings includes a supporting structure 1, and the supporting structure 1 includes a bottom turntable 101, a supporting rod 102, a driving motor 103, a threaded rod 104, a support ear 105, and a sliding groove 106. The driving end of the bottom turntable 101 is fixedly connected to the supporting rod 102, one side of the supporting rod 102 is fixedly connected to the sliding groove 106, one side of the sliding groove 106 is fixedly connected to the driving motor 103, the driving end of the driving motor 103 is fixedly connected to the threaded rod 104, one end side of the threaded rod 104 is connected to the support ear 105, an adjusting structure 2 is slidably connected in the sliding groove 106, the adjusting structure 2 is connected to the rotating structure 3, and the rotating structure 3 is connected to the container structure 4.
[0027] The driving motor 103 of the supporting structure 1 can drive the adjusting structure 2 to adjust the height in the sliding groove 106 by driving the threaded rod 104. The outer shell of the bottom turntable 101 is fixedly installed on the working ground. The rotating end of the bottom turntable 101 will rotate when the supporting rod 102 is subjected to force, and the rotating end is a damping shaft.
[0028] The adjustment structure 2 includes a sliding block 201, a threaded block 202, a direct drive motor 203, a mounting block 204, a first damping shaft 205, an articulated seat 206, a support frame 207, and a positioning shaft 208. The sliding block 201 is slidably mounted in the sliding groove 106, one side of the sliding block 201 is fixedly connected to the threaded block 202, the threaded block 202 is transmission-connected to the threaded rod 104, one side of the threaded block 202 is fixedly connected to the direct drive motor 203, the driving end of the direct drive motor 203 is fixedly connected to the mounting block 204, one side of the mounting block 204 is connected to the first damping shaft 205, the rotating end of the first damping shaft 205 is fixedly connected to the articulated seat 206, the articulated seat 206 is rotatably connected to the support frame 207, and the positioning shaft 208 is fixedly connected to the support frame 207.
[0029] The sliding block 201 slides in the sliding groove 106, the threaded block 202 is used to cooperate with the threaded rod 104 for transmission, and the driving end of the direct drive motor 203 can drive the mounting block 204 for transmission. The direct drive motor 203 drives the mounting block 204 for transmission. When the equipment is started, the direct drive motor 203 can drive the mounting block 204 to rotate ninety degrees so that the first damping shaft 205 is transferred to both sides of the support rod 102, so that it is not affected in the subsequent height adjustment process. The support frame 207 can perform damping transmission through the hinge seat 206 and the first damping shaft 205, and the positioning shaft 208 is used to connect the rotating structure 3.
[0030] The rotating structure 3 includes a transmission rod 301, a rotating handle 302, a counterweight wheel 303, a fixing hoop 304, a positioning groove 305, and a positioning pin 306. One end of the transmission rod 301 is fixedly connected to the rotating handle 302, the counterweight wheel 303 is fixedly connected to the transmission rod 301, and the other end of the transmission rod 301 is fixedly connected to the fixing hoop 304. A positioning groove 305 is opened on one side of the fixing hoop 304, and a positioning pin 306 is fixedly installed around the positioning groove 305. The transmission rod 301 is positioned and damped and rotated on the positioning shaft 208.
[0031] Rotating the handle 302 can rotate the transmission rod 301, so that the container structure 4 in the fixing hoop 304 rotates, so that the casting liquid in the container structure 4 can be smoothly poured into the casting mold, and the counterweight wheel 303 can balance the counterweight to reduce the stability of the transmission.
[0032] The container structure 4 includes a pouring pot 401, an eaves 402, a positioning block 403, a positioning hole 404, and a fixing clamp 405. The opening end of the pouring pot 401 is integrated with the eaves 402, and the surrounding side of the pouring pot 401 is provided with positioning holes 404, and the positioning blocks 403 are connected in the positioning holes 404. The positioning blocks 403 are matched with fixing clamps 405.
[0033] The pouring pot 401 is placed on the fixing hoop 304 through the eaves 402, and the positioning block 403 is introduced into the positioning hole 404 through the positioning groove 305, so that the pouring pot 401 and the fixing hoop 304 are relatively fixed, and the fixing clip 405 is clamped on the positioning pin 306 to prevent the positioning block 403 from slipping out, thereby improving the convenience of installation and disassembly of the pouring pot 401.
[0034] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0035] In summary, with the aid of the above-mentioned technical scheme of the utility model, the driving motor 103 of the support structure 1 can drive the threaded rod 104 to drive the adjustment structure 2 to adjust the height in the sliding groove 106. The outer shell of the bottom turntable 101 is fixedly installed on the working ground. The rotating end of the bottom turntable 101 will rotate when the support rod 102 is subjected to force. At the same time, the rotating end is a damping shaft. The sliding block 201 slides in the sliding groove 106. The threaded block 202 is used to cooperate with the threaded rod 104 for transmission. The driving end of the direct-drive motor 203 can drive the mounting block 204 for transmission. The direct-drive motor 203 drives the mounting block 204 for transmission. When the equipment is started, the direct-drive motor 203 can drive the mounting block 204 to rotate ninety degrees so that its first damping shaft 205 is transferred to the support rod 102. On both sides, so that it is not affected in the subsequent height adjustment process, the support frame 207 can perform damping transmission through the hinge seat 206 and the first damping shaft 205, the positioning shaft 208 is used to connect the rotating structure 3, and the rotating handle 302 can rotate the transmission rod 301 to rotate the container structure 4 in the fixed hoop 304, so that the casting liquid in the container structure 4 can be smoothly poured into the casting mold, and the counterweight wheel 303 can balance the counterweight to reduce the stability of the transmission. The pouring pot 401 is placed on the fixed hoop 304 through the eaves 402, and the positioning block 403 is introduced into the positioning hole 404 through the positioning groove 305, so that the pouring pot 401 and the fixed hoop 304 are relatively fixed, and the fixing clamp 405 is clamped on the positioning pin 306 to prevent the positioning block 403 from slipping out, thereby improving the convenience of installation and disassembly of the pouring pot 401.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A box casting device for producing ductile iron castings, characterized in that: The invention comprises a supporting structure (1), wherein the supporting structure (1) comprises a bottom turntable (101), a supporting rod (102), a driving motor (103), a threaded rod (104), a support ear (105), and a sliding groove (106); the driving end of the bottom turntable (101) is fixedly connected to the supporting rod (102); one side of the supporting rod (102) is fixedly connected to the sliding groove (106); one side of the sliding groove (106) is fixedly connected to the driving motor (103); the driving end of the driving motor (103) is fixedly connected to the threaded rod (104); one end side of the threaded rod (104) is connected to the support ear (105); an adjusting structure (2) is slidably connected in the sliding groove (106); a rotating structure (3) is connected to the adjusting structure (2); and a container structure (4) is connected to the rotating structure (3).
2. A box casting device for producing ductile iron castings according to claim 1, characterized in that: The adjustment structure (2) comprises a sliding block (201), a threaded block (202), a direct drive motor (203), a mounting block (204), a first damping shaft (205), a hinge seat (206), a support frame (207), and a positioning shaft (208); the sliding block (201) is slidably mounted in the sliding groove (106); and one side of the sliding block (201) is fixedly connected to the threaded block (202).
3. A box casting device for producing ductile iron castings according to claim 2, characterized in that: The threaded block (202) is drivingly connected to the threaded rod (104), a direct drive motor (203) is fixedly connected to one side of the threaded block (202), a driving end of the direct drive motor (203) is fixedly connected to a mounting block (204), and a first damping shaft (205) is connected to one side of the mounting block (204).
4. A box casting device for producing ductile iron castings according to claim 3, characterized in that: The rotating end of the first damping rotating shaft (205) is fixedly connected to a hinge seat (206), the hinge seat (206) is rotatably connected to a support frame (207), and a positioning shaft (208) is fixedly connected to the support frame (207).
5. A box casting device for producing ductile iron castings according to claim 4, characterized in that: The rotating structure (3) comprises a transmission rod (301), a rotating handle (302), a counterweight wheel (303), a fixing hoop (304), a positioning groove (305), and a positioning pin (306); one end of the transmission rod (301) is fixedly connected to the rotating handle (302); the counterweight wheel (303) is fixedly penetrated on the transmission rod (301); and the other end of the transmission rod (301) is fixedly connected to the fixing hoop (304).
6. A box casting device for producing ductile iron castings according to claim 5, characterized in that: A positioning groove (305) is provided on one side of the fixing hoop (304), a positioning pin (306) is fixedly installed around the positioning groove (305), and the transmission rod (301) is rotationally installed on the positioning shaft (208) in a positioning and damping manner.
7. A box casting device for producing ductile iron castings according to claim 6, characterized in that: The container structure (4) comprises a pouring pot (401), a ledge (402), a positioning block (403), a positioning hole (404), and a fixing clamp (405); the opening end of the pouring pot (401) is integrally provided with a ledge (402); the circumferential side of the pouring pot (401) is provided with a positioning hole (404); the positioning hole (404) is penetrated by a positioning block (403); and the positioning block (403) is matched with a fixing clamp (405).