Sliding power taking device of vertical welding machine
By designing the sliding power withdrawal device of the vertical welding machine, the flexible power withdrawal and directional power supply of electricity is achieved using the ring body and the power withdrawal assembly, which solves the problem of limited rotation power supply of traditional welding machines and improves the stability and safety of the welding process sex.
Patent Information
- Application Number
- CN202421207167.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the rotary welding process of traditional vertical welding machines, the power supply is limited, resulting in the power supply being affected when the electric push rod rotates, which poses safety hazards and leakage risks.
Design a sliding power withdrawal device for a vertical welding machine, including an annular body, an electricity withdrawal assembly and a distribution box. Through the sliding connection of the electric appliance to the inner wall of the annular body, it realizes flexible power withdrawal and directional power supply of electricity, and avoids loss of power lines. and safety hazards.
It effectively solves the problem of rotary power supply, improves the flexibility and safety of power supply, reduces contact arc and series arc phenomena, and improves the stability and safety of the welding process.
Smart Images

Figure CN222429539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical welding machines, in particular to a sliding power-taking device of a vertical welding machine. Background Art
[0002] The vertical welding machine is an electroslag furnace electrode welding device. The electrode welding quality is a major indicator for ensuring the quality of steelmaking. In the early stage of smelting, the verticality of the electroslag furnace electrode welding quality affects whether the smelting work can proceed smoothly. Poor vertical welding quality and inappropriate position of the electrode in the smelting container can directly lead to the inability to carry out steelmaking work. If it is forced to be used, arcing may occur and the smelting container may be damaged. Therefore, the quality of welding directly affects whether steelmaking can be carried out.
[0003] In summary, vertical welding machines occupy an extremely important position in the supporting equipment of electroslag furnaces, and the frequency of use of welding machines is also extremely high. In the early days, electrode welding relied on manual welding, and the electrodes were placed horizontally. The consumable electrodes that were connected to the electrodes were also completely manually aligned, which resulted in low production efficiency. The electrode welding was often not vertical, which directly led to low efficiency in steelmaking and production, affecting production. The emergence of welding machines has greatly improved production efficiency and changed the problem of traditional manual alignment, but also brought new problems. Since the electrodes of vertical welding machines are placed vertically, the electrodes are always in a rotating state during welding, and the welding point is fixed in one position, and welding is completed by rotating the electrodes. The traditional vertical welding machine uses manual jacks for manual centering. Although it can meet the welding quality, the centering process is troublesome and requires four manual points to cooperate with each other for centering. The efficiency is also greatly restricted. Therefore, the vertical welding machine is upgraded and transformed. The traditional manual jack centering is changed to a full electric push rod for centering, which greatly improves the centering efficiency. Although the efficiency is improved, since the electrode is rotated for welding every time, the electric push rod also rotates with it every time. The power supply during the rotation process is limited. A separate power supply is used. One push rod is powered by one power supply. The push rod needs to be powered before execution. After the push rod is finished, each push rod needs to be powered off separately. The traditional use of aviation plugs also leaves safety hazards for operation. If the power is not cut off, the push rod rotates, and the push rod power cable can be directly torn off, causing serious leakage and other scenes. Therefore, in order to solve the problem of rotating power supply, a sliding power supply device for a vertical welding machine is specially developed. Utility Model Content
[0004] The purpose of the utility model is to provide a sliding power supply device for a vertical welding machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sliding power supply device for a vertical welding machine, comprising an annular body, the annular body is fixedly mounted on the top of the equipment body, a rotating body is fixedly mounted on the top of the equipment body, a power supply assembly is fixedly mounted on the side wall of the rotating body, a motor and a distribution box are mounted in the equipment body, and the annular body, the power supply assembly, the distribution box and the motor are electrically connected.
[0006] Preferably, the power collection assembly includes a power collection bracket, the power collection bracket is fixedly connected to the side wall of the rotating body, the power collection bracket is equipped with a power collection device, and a cable is fixedly connected between the power collection device and the distribution box.
[0007] Preferably, the inner diameter of the annular body is larger than the outer diameter of the rotating body.
[0008] Compared with the prior art, the utility model has the following beneficial effects: a sliding power-taking device for a vertical welding machine, mainly composed of an annular body, a power-taking assembly and a distribution box. During use, the power-taking device in the power-taking assembly rotates synchronously with the rotating body in the vertical welding machine to meet the power-taking needs at various positions. The power-taking device is flexible in movement and has good directional performance, and can effectively control contact arcs and series arcs. The annular body uses a transmission rail for conduction, and the transmission rail has the advantages of excellent conductivity, fast heat dissipation, high current density, low impedance value, and small line loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a three-dimensional diagram of the utility model.
[0010] Figure 2 It is a top view of the utility model.
[0011] In the figure: 1. Equipment body, 2. Motor, 3. Rotating body, 4. Power supply assembly, 41. Power supply bracket, 42. Power supply, 43. Cable, 5. Distribution box, 6. Ring body. DETAILED DESCRIPTION
[0012] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0013] See also Figure 1 and Figure 2 The utility model provides a technical solution: a sliding power supply device for a vertical welding machine, including an equipment body 1. The equipment body 1 is a vertical welding machine used for welding electrodes. A motor 2 is installed in the equipment body 1. The motor 2 drives the rotary auger and electric push rod and other structures in the equipment body. This is a mature application of vertical welding machines in the prior art.
[0014] A rotating body 3 is installed on the top of the equipment body 1. The rotating body 3 is connected to the motor 2 in the equipment body 1 through a transmission member. The middle part of the rotating body 3 is used to clamp and fix the electrode to be welded. The rotating body 3 drives the electrode to rotate during the welding process. When the electrode is welded, the welding point is in a fixed position. The welding operation of the electrode is completed by the continuous rotation of the electrode.
[0015] The side wall of the rotating body 3 is equipped with a power supply component 4, and a distribution box 5 is fixedly installed in the equipment main body 1. The input end of the distribution box 5 is electrically connected to the rotating body 3 through the power supply component 4, and the output end of the distribution box 5 is electrically connected to the input end of the motor 2. Power is supplied to the distribution box 5 through the power supply component 4, and then the electric energy is supplied to the motor 2 through conversion of the distribution box 5.
[0016] A ring body 6 is fixedly installed on the top of the equipment body 1. The ring body 6 is a ring-shaped power transmission rail. The power transmission rail is used for power collection. The power transmission rail has better conductivity, faster heat dissipation, high current density, low impedance value, and small line loss. The inner diameter of the ring body 6 is larger than the outer diameter of the rotating body 3. The ring body 6 is electrically connected to an external power supply, and the ring body 6 is powered by the external power supply.
[0017] The power collection component 4 includes a power collection bracket 41, which is fixedly mounted on the side wall of the rotating body 3. The rotating body 3 is arranged in a ring shape on the top of the equipment body 1. The rotating body 3 is powered by an external power supply. A power collection 42 is fixedly mounted in the power collection bracket 41. The power collection 42 is a group of brush housings. The brushes are made of a metal graphite material with high conductivity and high wear resistance. The power collection 42 is slidably connected to the inner wall of the annular body 6. Power is collected from the annular body 6 through the power collection 42, and then the electric energy is supplied to the distribution box 5 through the cable 43. The cable 43 is fixedly connected between the power collection 42 and the distribution box 5. The power collection 42 moves together with the rotating body 3. The power collection process is more flexible and has good directional performance, which effectively controls the contact arc and series arc phenomena.
[0018] In actual use, the outer shell can also be assembled on the outside of the annular body 6 and the power supply 42, and the outer shell can be used to insulate and protect them, thereby ensuring the safety of power supply and effectively preventing production operators from electric shock accidents.
[0019] Working principle: When the device is in use, the electrode is first assembled in the equipment body 1, and the electrode after centering is clamped and fixed by the electric push rod in the equipment body 1, and then the electrode is driven to rotate by the rotating body 3 (rotating auger) in the equipment body 1 to complete the welding operation on the electrode. During the operation of the equipment body 1, the power supply 42 in the power supply assembly 4 contacts the inner wall of the annular body 6 to complete the power supply operation, and the power supply 42 then introduces the electric energy into the distribution box 5 through the cable 43, and the electric energy is converted through the distribution box 5 to power the electric push rod and the motor 2 in the equipment body 1.
Claims
1. A sliding power supply device for a vertical welding machine, characterized in that: The invention comprises an annular body (6), wherein the annular body (6) is fixedly mounted on the top of a device body (1), a rotating body (3) is fixedly mounted on the top of the device body (1), a power taking component (4) is fixedly mounted on the side wall of the rotating body (3), a motor (2) and a distribution box (5) are mounted inside the device body (1), and the annular body (6), the power taking component (4), the distribution box (5) and the motor (2) are electrically connected.
2. The sliding power supply device of a vertical welding machine according to claim 1, characterized in that: The power collection assembly (4) comprises a power collection bracket (41), the power collection bracket (41) is fixedly connected to the side wall of the rotating body (3), a power collection (42) is installed in the power collection bracket (41), and a cable (43) is fixedly connected between the power collection (42) and the distribution box (5).
3. The sliding power supply device of a vertical welding machine according to claim 1, characterized in that: The inner diameter of the annular body (6) is greater than the outer diameter of the rotating body (3).