Residual coal recovery device for coal charging car

By designing a coal-free coal recovery device for coal loading trucks, the gear and threaded rod system driven by dual output shaft motors can be used to realize the automatic dumping and rapid unloading of coal, which solves the efficiency of coal cleaning and recycling of coal inside the coal loading truck. The problem of low increases transportation efficiency and reduces the labor intensity of staff.

CN222432358UInactive Publication Date: 2025-02-07TANGSHAN CAOFEIDIAN HUARUI HEAVY IND ELECTROMECHANICAL EQUIP SERVICE CO LTD
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Patent Information

Application Number
CN202421156674.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During coal transportation, the cleaning and recycling of residual coal on the inner wall of the coal loading truck is low, which affects transportation efficiency and increases the labor intensity of staff.

Method used

A residual coal recycling device for coal loading vehicles is designed, including a frame, pouring mechanism and transmission system. The gears and threaded rods are driven by the dual output shaft motor to drive the transmission plate to push the storage frame to incline, realizing automatic dumping and rapid unloading of coal. fall.

Benefits of technology

It effectively reduces the situation where coal adheres to the inner wall of the vehicle during transportation, improves the efficiency of coal transportation, reduces the workload and fatigue of staff, and simplifies the cleaning and recycling of residual coal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of residual coal recovery for coal charging cars, and provides a residual coal recovery device for a coal charging car, which comprises a frame, a dumping mechanism is arranged on the bottom surface of the frame, and the dumping mechanism comprises a mounting frame fixedly connected with the bottom surface of the frame. Two output rotating shafts of the double-output-shaft motor both drive a first bevel gear to rotate, so that a threaded rod drives a threaded ring to rotate, and the threaded ring transversely moves at the threaded rod, so that a transmission plate is driven to push a storage frame to obliquely move, the storage frame is inclined, and all stored coal can be poured out in the inclination process; and therefore, the situation that coal is attached to the inner wall of the vehicle in the transportation process is greatly reduced, and the coal can be rapidly unloaded, so that the device is automatically used when the coal is transported and dumped, and the workload and fatigue of workers are reduced. By means of the technical scheme, the problems that in the prior art, residual coal cleaning and recycling are troublesome, and the cleaning efficiency is low are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of excess coal recovery for coal-loading vehicles, and in particular to an excess coal recovery device for coal-loading vehicles. Background Art

[0002] Coal is a combustible black or brown-black sedimentary rock. Coal usually occurs in rock strata or veins in coal beds or coal seams. During the transportation of coal, special coke oven coal-loading cars are required to transport the coal. During the transportation of coal, the coal will adhere to the inner wall of the coal-loading car, which is not convenient for the recovery and utilization of the remaining coal, affecting the transportation of coal.

[0003] In the prior art, the utility model with authorization announcement number: CN217705918U is named: a residual coal recovery device for a coke oven coal loading car. The device proposed in the patent document, through the structural design of the impact mechanism, after the coal in the main body of the coal loading car is unloaded, a small amount of residual coal is attached to the inner wall of the main body of the coal loading car, and the residual coal needs to be cleaned up, and the lifting plate is pressed downward, and the lifting plate drives the two connecting rods to move. The connecting rod drives the two moving plates to move to both sides, and the moving plate drives the impact block to move, and the lifting plate is suddenly released. Under the action of the spring, the impact block will suddenly hit the side wall of the main body of the coal loading car, and the impact will generate vibration. The vibration can make the attached residual coal fall off, realizing the function of cleaning the residual coal attached to the inner wall of the main body of the coal loading car, solving the problem that the inner wall of the current coal loading car is attached with residual coal that is inconvenient to remove, and improving the cleaning efficiency of the residual coal;

[0004] However, when the device is used to transport coal, workers are required to open the door and use tools to take out the coal. After taking it out, the remaining coal attached to the wall of the vehicle is shaken off by the device components, and then the coal is taken out. Therefore, it is troublesome for the workers. Although the remaining coal can be removed, it is time-consuming and labor-intensive to use.

[0005] In the prior art, the utility model with the authorization announcement number CN216688006U is named: A residual coal recovery device for a coke oven coal loading car. The device proposed in the patent document can make the coal loading car body have the function of lighting by arranging a placement box and a protection plate on the coal loading car body, so as to facilitate the transportation of coal in dark places. The angle of the lighting lamp can be adjusted by arranging a connection block, a connection groove, a movable rod, a limit hole and a limit bolt.

[0006] However, when transporting coal, some residual coal will adhere to the inner wall of the vehicle. Although the device can facilitate transportation in dimly lit places, the residual coal attached to the inner wall of the vehicle cannot be removed, making it inconvenient to clean and recycle the residual coal. Therefore, the staff needs to use tools to clean the residual coal, which is time-consuming and labor-intensive. Utility Model Content

[0007] The utility model provides a residual coal recovery device for a coal loading vehicle, which solves the problem in the related art that the residual coal attached to the inner wall of the vehicle is troublesome to clean and recover and the cleaning efficiency is low during the coal transportation process.

[0008] The technical scheme of the utility model is as follows: it comprises a frame, the bottom surface of the frame is provided with a dumping mechanism, the dumping mechanism comprises a mounting frame fixedly connected to the bottom surface of the frame, and the inner bottom wall of the mounting frame is fixedly connected to a dual-output shaft motor, the two output rotating shafts of the dual-output shaft motor are fixedly connected to a first bevel gear, the outer surface of the supporting leg below the frame is fixedly connected to a fixing plate, and the fixing plate is rotatably connected to a threaded rod on a side surface close to the mounting frame, the two ends of the threaded rods away from the fixing plate are rotated to pass through the outer surface of the mounting frame and are fixedly connected to the second bevel gear, the outer surfaces of the two threaded rods are threadedly connected to screw rings, and the outer surfaces of the screw rings are hinged to a transmission plate, the upper surface of the frame is provided with a storage frame, and the bottom surface of the storage frame is fixedly connected to two connecting blocks, and the connecting blocks are hinged to an end of the transmission plate away from the screw ring.

[0009] Preferably, two push plates are fixedly connected to the outer surface of the frame, and a push handle is fixedly connected to the side of the two push plates close to each other. By arranging the push plates and the push handle, it can be more convenient for workers to manually push the entire device to transport coal.

[0010] Preferably, an anti-slip cover is adhered to the outer surface of the pushing handle, and an annular array of anti-slip grooves is provided on the outer surface of the anti-slip cover. By providing the anti-slip cover, the force applied by the staff to manually push the overall device can be better improved, and the friction of the staff can be greatly improved, thereby avoiding hand slippage when pushing the device.

[0011] Preferably, the discharge port of the storage frame is hinged with a door via a hinge, and a handle is fixedly connected to the outer surface of the door. By providing the door, the coal mine can be better dumped, and the coal can be dumped or taken out using tools according to demand.

[0012] Preferably, universal wheels are installed on the bottom surfaces of the four supporting legs under the frame, and the universal wheels themselves have a self-locking effect. By providing universal wheels, the overall device can be more conveniently moved, thereby greatly improving the transportation of coal. The universal wheels have self-locking properties, which can provide stability when dumping the coal and avoid movement during dumping.

[0013] Preferably, a connecting plate is fixedly connected to one side of the two transmission plates that are close to each other, and the connecting plate is located at a part of the two transmission plates away from the screw ring. By setting the connecting plate, the transmission effect of the screw ring can be better improved, and the bearing capacity can be somewhat shared and distributed evenly, thereby greatly improving the service life of the device components.

[0014] Preferably, bearings are provided at the connection points where the two threaded rods pass through the mounting frame, and the outer surfaces of the bearings are rotatably connected to the reserved holes on the outer surface of the mounting frame. By providing the bearings, the threaded rods can be better facilitated to rotate in the mounting frame, thereby greatly improving the service life of the threaded rods and avoiding damage due to high friction during rotation.

[0015] Preferably, two sets of limit plates are fixedly connected to the upper surface of the frame, and the limit plates are hinged to the protrusions on the outer surface of the storage frame. By providing the limit plates, the storage frame can be more easily tilted, so that the coal can be poured out when tilted, which greatly improves the transportation of coal, and the tipping angle is large, which can effectively reduce the adhesion of coal to the inner wall of the vehicle.

[0016] The working principle and beneficial effects of the utility model are:

[0017] 1. In the utility model, a dual-output shaft motor is provided, and the two output shafts of the dual-output shaft motor both drive the first bevel gear to rotate, so that the first bevel gear is meshed with the second bevel gear, and then the threaded rod is driven to rotate through the second bevel gear, so that the threaded rod drives the screw ring to rotate, and the screw ring moves laterally at the threaded rod, thereby driving the transmission plate to push the storage frame to tilt, so that the storage frame is tilted through the subsequent limiting components, and in the tilting process, all the stored coal can be poured out, thereby greatly reducing the situation that the coal adheres to the inner wall of the vehicle during transportation, and the coal can be quickly unloaded, thereby realizing the automatic use of the device when transporting and dumping coal, thereby greatly improving the transportation efficiency of coal and reducing the workload and fatigue of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0019] Figure 1 It is the front view of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a side view of the three-dimensional structure of the utility model;

[0021] Figure 3 It is a three-dimensional structural schematic diagram of the dual-output shaft motor of the utility model;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the dumping mechanism of the utility model.

[0023] In the figure: 1. frame; 2. tipping mechanism; 201. mounting frame; 202. dual-output shaft motor; 203. first bevel gear; 204. fixing plate; 205. threaded rod; 206. second bevel gear; 207. screw ring; 208. transmission plate; 209. storage frame; 2010. connecting block; 3. pushing plate; 4. pushing handle; 5. anti-slip cover; 6. door; 7. handle; 8. universal wheel; 9. connecting plate; 10. bearing; 11. limit plate. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1

[0026] like Figure 1-2 As shown, this embodiment proposes a residual coal recovery device for a coal loading vehicle, comprising a frame 1, a dumping mechanism 2 is provided on the bottom surface of the frame 1, the dumping mechanism 2 comprises a mounting frame 201 fixedly connected to the bottom surface of the frame 1, and a dual-output shaft motor 202 is fixedly connected to the inner bottom wall of the mounting frame 201, both output shafts of the dual-output shaft motor 202 are fixedly connected to a first bevel gear 203, a fixing plate 204 is fixedly connected to the outer surface of the supporting leg below the frame 1, and a threaded rod 205 is rotatably connected to a side surface of the fixing plate 204 close to the mounting frame 201, and ends of the two threaded rods 205 away from the fixing plate 204 are both rotated to penetrate the outer surface of the mounting frame 201 and are fixedly connected to a second bevel gear 206.

[0027] In this embodiment, a dual-output shaft motor 202 is provided, and the two output shafts of the dual-output shaft motor 202 both drive the first bevel gear 203 to rotate, so that the first bevel gear 203 is meshed with the second bevel gear 206, and then the threaded rod 205 is driven to rotate through the second bevel gear 206, so that the threaded rod 205 drives subsequent components to transmit, thereby realizing the automated use of the device for coal transportation and dumping, greatly improving the transportation of coal and reducing the workload of the staff.

[0028] Two push plates 3 are fixedly connected to the outer surface of the frame 1, and a push handle 4 is fixedly connected to the side of the two push plates 3 close to each other. By setting the push plates 3 and the push handle 4, it is more convenient for the staff to manually push the entire device to transport the coal, thereby facilitating the transportation of the coal and improving the practicality of the device.

[0029] An anti-slip sleeve 5 is adhered to the outer surface of the pushing handle 4, and the outer surface of the anti-slip sleeve 5 is provided with a circular array of anti-slip grooves. By providing the anti-slip sleeve 5, the force applied by the staff to manually push the entire device can be better improved, and the friction force of the staff can be greatly improved, thereby avoiding hand slippage when pushing the device.

[0030] Universal wheels 8 are installed on the bottom surfaces of the four supporting legs below the frame 1, and the universal wheels 8 themselves have a self-locking effect. By setting the universal wheels 8, the entire device can be more conveniently moved, and the universal wheels 8 have a self-locking property, which can provide stability when dumping coal and avoid movement during dumping, causing the coal in the coal loading car to fall to the outside.

[0031] Example 2

[0032] like Figure 3-4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the outer surfaces of the two threaded rods 205 are both threadedly connected with a screw ring 207, and the outer surface of the screw ring 207 is hinged with a transmission plate 208, the upper surface of the frame 1 is provided with a storage frame 209, and the bottom surface of the storage frame 209 is fixedly connected with two connecting blocks 2010, and the connecting block 2010 is hinged to the end of the transmission plate 208 away from the screw ring 207.

[0033] In this embodiment, a screw ring 207 is provided, and the screw ring 207 is moved laterally through the threaded rod 205, thereby driving the transmission plate 208 to push the storage frame 209 to tilt, so that the storage frame 209 is tilted through the subsequent limiting components, and during the tilting process, all the stored coal can be poured out, thereby greatly reducing the situation where the coal adheres to the inner wall of the vehicle during transportation, and the coal can be unloaded quickly, thereby greatly improving the transportation efficiency of the coal and reducing the workload and fatigue of the staff.

[0034] The discharge port of the storage frame 209 is hinged with a car door 6 through a hinge, and the outer surface of the car door 6 is fixedly connected with a handle 7. By setting the car door 6, the coal mine can be better dumped, and the coal can be dumped or taken out with tools according to needs. The setting of the handle 7 can better facilitate the staff to manually open the lock of the car door 6, and a locking component is provided between the setting of the car door 6 and the storage frame 209, which can better block the coal in the coal loading car.

[0035] A connecting plate 9 is fixedly connected to one side of the two transmission plates 208 that are close to each other, and the connecting plate 9 is located at a part of the two transmission plates 208 that is away from the screw ring 207. By setting the connecting plate 9, the transmission effect of the screw ring 207 can be better improved, and the bearing capacity can be somewhat shared and distributed evenly, thereby greatly improving the service life of the device components and greatly improving the practicality of the device.

[0036] Bearings 10 are provided at the connection points where the two threaded rods 205 pass through the mounting frame 201, and the outer surfaces of the bearings 10 are rotatably connected to the reserved holes on the outer surface of the mounting frame 201. By providing the bearings 10, the threaded rods 205 can be more easily rotated in the mounting frame 201, thereby greatly improving the service life of the threaded rods 205 and avoiding damage due to high friction during rotation, thereby greatly improving practicality.

[0037] Two sets of limit plates 11 are fixedly connected to the upper surface of the frame 1, and the limit plates 11 are hinged to the protrusions on the outer surface of the storage frame 209. By setting the limit plates 11, the storage frame 209 can be more easily tilted, so that the coal can be poured out when tilted, which greatly improves the transportation of coal, and the tipping angle is large, which can effectively reduce the adhesion of coal to the inner wall of the car, and reduce the situation where the staff manually cleans the remaining coal attached to the inner wall of the coal loading car.

[0038] Working principle: by moving the coal in the storage frame 209 to a predetermined position, and then starting the dual-output shaft motor 202, the two output shafts of the dual-output shaft motor 202 drive the two first bevel gears 203 to rotate, so that the first bevel gear 203 is meshed with the second bevel gear 206, thereby driving the threaded rod 205 to rotate, and the threaded rod 205 drives the screw ring 207 to move laterally when rotating, so that the screw ring 207 drives the transmission plate 208 to move synchronously, and then the transmission plate 208 pushes the storage frame 209 to tilt through the connecting block 2010, so that the storage frame 209 is limited by the limit plate 11, and then the coal in the storage frame 209 is dumped out, so that the staff does not need to use tools to take out the coal, which greatly improves the transportation of coal, and through the dumping method, it can effectively reduce the situation where the coal adheres to the inner wall of the storage frame 209, greatly improving the practicality of the device, so that the excess coal can be recycled.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A residual coal recovery device for a coal loading vehicle, characterized in that: The invention comprises a frame (1), wherein the bottom surface of the frame (1) is provided with a dumping mechanism (2), wherein the dumping mechanism (2) comprises a mounting frame (201) fixedly connected to the bottom surface of the frame (1), and a dual-output shaft motor (202) is fixedly connected to the inner bottom wall of the mounting frame (201), and both output shafts of the dual-output shaft motor (202) are fixedly connected to a first bevel gear (203), and a fixing plate (204) is fixedly connected to the outer surface of a supporting leg below the frame (1), and a side surface of the fixing plate (204) close to the mounting frame (201) is rotatably connected to a threaded rod (205), and the two One end of each of the threaded rods (205) away from the fixed plate (204) rotates through the outer surface of the installation frame (201) and is fixedly connected to a second bevel gear (206); the outer surfaces of the two threaded rods (205) are threadedly connected to a screw ring (207), and the outer surface of the screw ring (207) is hinged to a transmission plate (208); a storage frame (209) is provided on the upper surface of the frame (1), and two connection blocks (2010) are fixedly connected to the bottom surface of the storage frame (209), and the connection blocks (2010) are hinged to one end of the transmission plate (208) away from the screw ring (207).

2. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: Two push plates (3) are fixedly connected to the outer surface of the frame (1), and a push handle (4) is fixedly connected to a side surface of the two push plates (3) that are close to each other.

3. The excess coal recovery device for a coal loading vehicle according to claim 2, characterized in that: The outer surface of the push handle (4) is adhered with an anti-slip sleeve (5), and the outer surface of the anti-slip sleeve (5) is provided with an annular array of anti-slip grooves.

4. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: The discharge port of the storage frame (209) is hingedly connected to a vehicle door (6) via a hinge, and a handle (7) is fixedly connected to the outer surface of the vehicle door (6).

5. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: Universal wheels (8) are installed on the bottom surfaces of the four supporting legs below the frame (1), and the universal wheels (8) themselves have a self-locking effect.

6. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: A connecting plate (9) is fixedly connected to a side surface of the two transmission plates (208) that is close to each other, and the connecting plate (9) is located at a portion of the two transmission plates (208) that is away from the screw ring (207).

7. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: Bearings (10) are provided at the connection points where the two threaded rods (205) penetrate the installation frame (201), and the outer surfaces of the bearings (10) are rotatably connected to the reserved holes on the outer surface of the installation frame (201).

8. The excess coal recovery device for a coal loading vehicle according to claim 1, characterized in that: Two groups of limiting plates (11) are fixedly connected to the upper surface of the frame (1), and the limiting plates (11) are hingedly connected to the protrusions on the outer surface of the storage frame (209).

Citation Information

Patent Citations

  • Residual coal recovery device of coke oven coal charging car

    CN216688006U

  • Residual coal recovery device of coke oven coal charging car

    CN217705918U