Automatic deviation rectifying device for hook carrier roller set

By designing an automatic deviation correction device, the rolling contact between the stop roller and the tape is used to prevent and restrict the tape from going off, the problem of poor effect of the traditional deviation adjustment device is solved, and the deviation adjustment effect and the service life of the tape are significantly improved.

CN222433264UActive Publication Date: 2025-02-07TZ GROUP XIANGMING INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420262229.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-02-07
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

The deviation adjustment device of the traditional hook roller group is poor, causing the tape to deviate, damage the tape, reduce its service life, and affect the normal operation of the conveyor.

Method used

An automatic deviation correction device is designed, including components such as columns, roller sets, stop rollers and slides. Through the rolling contact between the stop rollers and the tape, the tape is prevented and restricted from deviation and makes it run in a center.

Benefits of technology

It significantly improves the bias adjustment effect, reduces the damage caused by tape deviation to tape, extends the service life of the tape, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222433264U_ABST
    Figure CN222433264U_ABST
Patent Text Reader

Abstract

The utility model relates to an automatic deviation rectifying device for a hook carrier roller set, and belongs to the technical field of belt conveyors. Comprising two stand columns which are in bilateral symmetry, the upper ends of the two stand columns are fixedly connected with longitudinal beams on the two sides of the belt conveyor, a lower support is fixedly arranged between the lower ends of the two stand columns, an upper support is rotationally connected to the lower support, a carrier roller fixing platform is fixedly arranged on the rear side face of the upper support, and a carrier roller set is arranged on the carrier roller fixing platform. The rubber belt keeps rolling contact with the carrier roller group; two left-right symmetrical blocking roller supports are fixedly arranged at the two ends of the front side face of the support, each blocking roller support is rotationally connected with a blocking roller, and the outer side cylindrical faces of the two blocking rollers are in rolling contact with the left side edge and the right side edge of the adhesive tape; the problems that an existing deviation adjusting device of a hook type carrier roller set is poor in effect and large in damage to adhesive tape are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of belt conveyors, and in particular relates to an automatic deviation correcting device for a hook roller group. Background Art

[0002] With the development of belt conveyor technology, its application scope has gradually expanded to ports, power, mines and other enterprises. As the main component of belt conveyor, the deviation adjustment device is also experiencing equipment updates and technological development, as well as constant changes in working conditions, which in turn requires it to have increasingly stronger adaptability and applicability.

[0003] The traditional hook-type roller group uses conical rollers or drum rollers for deviation adjustment, but the deviation adjustment effect is not significant enough. With the increase of transportation volume and conveying speed, its disadvantages continue to emerge and it can no longer fully meet the deviation adjustment needs. During the operation of the conveyor, various factors cause the belt to deviate, which causes great damage to the belt, reduces the service life of the belt, and seriously affects the normal operation of the conveyor. Utility Model Content

[0004] The utility model overcomes the shortcomings of the prior art and provides an automatic deviation-correcting device for a hook roller group, thereby solving the problems that the deviation-correcting device of the current hook roller group has poor effect and causes great damage to the adhesive tape.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions.

[0006] An automatic deviation-correcting device for a hook roller group comprises two left-right symmetrical upright posts, the upper ends of the two upright posts are fixedly connected to the longitudinal beams on both sides of a belt conveyor, a lower bracket is fixedly arranged between the lower ends of the two upright posts, an upper bracket is rotatably connected to the lower bracket, a roller fixing platform is fixedly arranged on the rear side surface of the upper bracket, a roller group is arranged on the roller fixing platform, and an adhesive belt maintains rolling contact with the roller group; two left-right symmetrical roller blocking brackets are fixedly arranged at both ends of the front side surface of the bracket, each roller blocking bracket is rotatably connected to a roller, and the outer cylindrical surfaces of the two roller blocking rollers maintain rolling contact with the left and right side edges of the adhesive belt.

[0007] Furthermore, a vertical outer connecting plate is fixedly provided at the upper end of each column, a semicircular fixing groove is provided in the middle of the outer connecting plate, a vertical inner connecting plate is provided on the side of the outer connecting plate facing the other side column, a semicircular fixing groove is provided in the middle of the inner connecting plate, and the fixing groove of the outer connecting plate and the fixing groove of the inner connecting plate form a complete circular fixing groove.

[0008] Furthermore, the outer connecting plate is respectively provided with a fixing hole on the upper and lower sides of the fixing groove, and the inner connecting plate is also respectively provided with a fixing hole on the upper and lower sides of the fixing groove. Two fixing bolts pass through the fixing holes behind the outer connecting plate and the inner connecting plate in turn and are screwed together through fixing nuts, thereby fixing the outer connecting plate and the inner connecting plate together.

[0009] Furthermore, the fixing grooves of the outer connecting plate and the inner connecting plate are both sleeved on the outer side of the longitudinal beam of the belt conveyor frame, and are fixedly connected by fixing bolts and fixing nuts, so that the entire device is fixed on the frame of the belt conveyor.

[0010] Furthermore, the upper bracket is parallel to the lower bracket, and the upper bracket is located between the left and right columns.

[0011] Furthermore, a vertical rotating shaft is fixedly arranged in the middle of the upper bracket; a rotating sleeve is fixedly arranged in the middle of the lower bracket, and the rotating sleeve is a cylindrical structure with openings at both ends, and the lower end of the rotating shaft is inserted into the rotating sleeve; the outer wall of the rotating shaft and the inner wall of the rotating sleeve are rotatably connected through two upper and lower bearings; the upper bracket rotates relative to the lower bracket through the rotating shaft.

[0012] Furthermore, a distance sleeve is sleeved on the outer side of the rotating shaft between the inner rings of the upper and lower bearings, and the two ends of the distance sleeve are respectively in contact with the inner rings of the upper and lower bearings; an upper dust cover is provided at the upper end opening of the rotating sleeve, and the upper dust cover is fixedly connected to the rotating shaft; a lower dust cover is provided at the lower end opening of the rotating sleeve, and the lower dust cover is fixedly connected to the lower end surface of the rotating shaft through screws, and a spring washer is provided between the screws and the lower dust cover.

[0013] Furthermore, two left-right symmetrical slides are provided at the lower end surface of the lower bracket, and the slides are in an arc-shaped structure, and the axis of the slides coincides with the axis of the rotating shaft; two left-right symmetrical vertical sliding rods are fixedly provided on the upper end surface of the lower bracket, and the upper ends of the two sliding rods are respectively slidably connected to the inside of the two slides.

[0014] Furthermore, two left-right symmetrical middle pillars are fixedly arranged in the middle of the upper end surface of the roller fixing platform, and two left-right symmetrical side pillars are fixedly arranged at both ends of the upper end surface of the roller fixing platform, and the height of the side pillars is higher than that of the middle pillars; an intermediate roller is rotatably arranged between the two middle pillars, and the intermediate roller is arranged horizontally along the left and right; an outer roller is rotatably arranged between each middle column and the upper end of the side pillar on the same side, the outer height of the outer roller is greater than the inner height, and the two outer rollers are symmetrically arranged left and right.

[0015] Furthermore, the rear end of the roller stop bracket is connected to the front side of the upper bracket, the front end of the roller stop bracket is arranged to be tilted upward, a roller is rotatably arranged at the upper end of the roller stop bracket, the axis of the roller stop is located in a vertical plane in the left and right directions, the lower end of the roller stop is rotatably connected to the upper end of the roller stop bracket, and the upper end of the roller stop is tilted toward the other side of the roller stop.

[0016] The beneficial effects of the utility model compared with the prior art are:

[0017] The utility model provides an automatic deviation correcting device for a hook roller group. When the adhesive tape deviates seriously, the blocking roller directly prevents and limits the adhesive tape from deviating, so that the adhesive tape runs in the center, and the deviation adjustment effect is better. The automatic deviation correcting device does not add any electrical components, has low cost, and has a significant deviation adjustment effect. It reduces the damage to the adhesive tape caused by the adhesive tape deviation and increases the service life of the adhesive tape. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings:

[0019] Figure 1 It is a front view of the utility model as a whole;

[0020] Figure 2 yes Figure 1 A local enlarged schematic diagram of point I in the middle;

[0021] Figure 3 It is a side view of the utility model as a whole;

[0022] Among them, 1 is a column, 2 is an outer connecting plate, 3 is an inner connecting plate, 4 is a lower bracket, 5 is an upper bracket, 6 is a rotating shaft, 7 is a rotating sleeve, 8 is a bearing, 9 is a distance sleeve, 10 is an upper dust cover, 11 is a lower dust cover, 12 is a screw, 13 is a spring washer, 14 is a felt ring, 15 is a slideway, 16 is a slide rod, 17 is a roller fixing platform, 18 is a middle pillar, 19 is a side pillar, 20 is a middle roller, 21 is an outer roller, 22 is a roller stop bracket, and 23 is a roller stop. DETAILED DESCRIPTION

[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail in combination with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. The technical solution of the present invention is described in detail below in combination with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.

[0024] like Figure 1As shown in FIG. 3 , the utility model provides an automatic deviation correction device for a hook roller group, which is arranged on a frame of a belt conveyor and includes a column 1, an upper bracket 5, a lower bracket 4, a stop roller 23, a roller fixing platform 17, a slideway 15, a rotating shaft 6, an outer connecting plate 2, and an inner connecting plate 3.

[0025] There are two upright posts 1 , and the two vertical upright posts 1 are symmetrically arranged.

[0026] A vertical outer connecting plate 2 is fixedly arranged at the upper end of each column 1, a semicircular fixing groove is arranged in the middle of the outer connecting plate 2, a vertical inner connecting plate 3 is arranged on the side of the outer connecting plate 2 facing the other side column 1, a semicircular fixing groove is arranged in the middle of the inner connecting plate 3, and the fixing groove of the outer connecting plate 2 and the fixing groove of the inner connecting plate 3 form a complete circular fixing groove. The outer connecting plate 2 is respectively provided with a fixing hole on the upper and lower sides of the fixing groove, and the inner connecting plate 3 is also respectively provided with a fixing hole on the upper and lower sides of the fixing groove. Two fixing bolts pass through the fixing holes of the outer connecting plate 2 and the inner connecting plate 3 in turn and are screwed by fixing nuts, thereby fixing the outer connecting plate 2 and the inner connecting plate 3. The fixing grooves of the outer connecting plate 2 and the inner connecting plate 3 are both sleeved on the outer side of the longitudinal beam of the belt conveyor frame, and are fixedly connected by fixing bolts and fixing nuts, thereby fixing the device as a whole on the frame of the belt conveyor.

[0027] A lower bracket 4 is fixedly arranged between the lower ends of the two columns 1 . The lower bracket 4 is horizontally arranged along the left-right direction. The left and right ends of the lower bracket 4 are fixedly connected to the lower ends of the two columns 1 , respectively.

[0028] An upper bracket 5 is arranged above the lower bracket 4, and the upper bracket 5 is parallel to the lower bracket 4, and the upper bracket 5 is located between the left and right columns 1. A vertical rotating shaft 6 is fixedly arranged in the middle of the upper bracket 5. A rotating sleeve 7 is fixedly arranged in the middle of the lower bracket 4, and the rotating sleeve 7 is a cylindrical structure with upper and lower ends opened, and the lower end of the rotating shaft 6 is inserted into the rotating sleeve 7. The outer wall of the rotating shaft 6 and the inner wall of the rotating sleeve 7 are rotatably connected through upper and lower bearings 8. The upper bracket 5 rotates relative to the lower bracket 4 through the rotating shaft 6.

[0029] A distance sleeve 9 is sleeved on the outer side of the rotating shaft 6 between the inner rings of the upper and lower bearings 8, and the two ends of the distance sleeve 9 are in contact with the inner rings of the upper and lower bearings 8 respectively. An upper dust cover 10 is provided at the upper end opening of the rotating sleeve 7, and the upper dust cover 10 is fixedly connected to the rotating shaft 6. A lower dust cover 11 is provided at the lower end opening of the rotating sleeve 7, and the lower dust cover 11 is fixedly connected to the lower end surface of the rotating shaft 6 by a screw 12, and a spring washer 13 is provided between the screw 12 and the lower dust cover 11. A felt ring 14 is provided between the upper dust cover 10 and the outer wall of the upper end opening of the rotating sleeve 7, and a felt ring 14 is provided between the lower dust cover 11 and the inner wall of the lower end opening of the rotating sleeve 7.

[0030] Two symmetrical slideways 15 are arranged at the lower end surface of the lower bracket 4. The slideways 15 are in an arc-shaped structure, and the axis of the slideway 15 coincides with the axis of the rotating shaft 6. Two symmetrical vertical slide bars 16 are fixedly arranged on the upper end surface of the lower bracket 4. The upper ends of the two slide bars 16 are slidably connected to the inside of the two slideways 15 respectively.

[0031] When the upper bracket 5 rotates relative to the lower bracket 4, the upper ends of the two slide bars 16 slide inside the two slideways 15 respectively, and the rotation range of the slide bars 16 is limited by the inner walls on the front and rear sides of the slideways 15, thereby controlling the rotation angle of the upper bracket 5.

[0032] A roller fixing platform 17 is arranged at the rear side of the upper bracket 5, and the roller fixing platform 17 is arranged horizontally along the left and right directions. Two left-right symmetrical middle pillars 18 are fixedly arranged in the middle of the upper end surface of the roller fixing platform 17, and two left-right symmetrical side pillars 19 are fixedly arranged at both ends of the upper end surface of the roller fixing platform 17, and the height of the side pillars 19 is higher than that of the middle pillars 18. An intermediate roller 20 is rotatably arranged between the two middle pillars 18, and the intermediate roller 20 is arranged horizontally along the left and right directions; an outer roller 21 is rotatably arranged between each middle pillar 18 and the upper end of the side pillar 19 on the same side, and the outer height of the outer roller 21 is greater than the inner height, and the two outer rollers 21 are arranged symmetrically. The adhesive tape is arranged on the upper ends of the two outer rollers 21 and one middle roller 20, and is in rolling contact with the two outer rollers 21 and one middle roller 20.

[0033] Two symmetrical roller-stop brackets 22 are arranged at both ends of the front side of the upper bracket 5. The rear end of the roller-stop bracket 22 is connected to the front side of the upper bracket 5 through a vertical fixing plate. Two oblong holes are arranged on the fixing plate. The length direction of the oblong holes is in the horizontal direction. The fixing bolts pass through the oblong holes of the fixing plate and the mounting holes of the upper bracket 5 in sequence and are screwed together through the fixing nuts, so that the fixing plate and the roller-stop bracket 22 are fixed to the upper bracket 5. The left and right positions of the roller-stop bracket 22 can be adjusted through the oblong holes. The front end of the roller-stop bracket 22 is tilted upward. A roller 23 is rotatably arranged at the upper end of the roller-stop bracket 22. The axis of the roller 23 is located in a vertical plane in the left and right directions. The lower end of the roller 23 is rotatably connected to the upper end of the roller-stop bracket 22, and the upper end of the roller 23 is tilted toward the other side of the roller 23. The two rollers 23 are respectively located on the left and right sides of the adhesive tape, and the outer cylindrical surfaces of the two rollers 23 are in rolling contact with the left and right edges of the adhesive tape.

[0034] The working principle of the utility model is:

[0035] When the belt deviates, the upper bracket 5 will be driven to rotate a certain angle, and the upper bracket 5 will drive the roller group and the two stop rollers 23 to rotate synchronously. At this time, the two stop rollers 23 and the belt rotate relative to each other, and the stop roller 23 on one side is squeezed against the edge of the belt. The stop roller 23 applies a lateral thrust to the belt, forcing the belt to run in the center. After the belt is centered, it returns to the original position to achieve the deviation correction function.

[0036] The two stop rollers 23 directly prevent and limit the deviation of the tape when the tape deviates seriously, so that the tape runs in the center and the deviation adjustment effect is better. The automatic deviation correction device does not add any electrical components, has low cost, and has a significant deviation adjustment effect. It reduces the damage to the tape caused by the deviation of the tape and increases the service life of the tape.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic deviation correcting device for a hook roller assembly, characterized in that: The invention comprises two left-right symmetrical uprights (1), the upper ends of the two uprights (1) being fixedly connected to the longitudinal beams on both sides of the belt conveyor, a lower bracket (4) being fixedly arranged between the lower ends of the two uprights (1), an upper bracket (5) being rotatably connected to the lower bracket (4), a roller fixing platform (17) being fixedly arranged on the rear side surface of the upper bracket (5), a roller group being arranged on the roller fixing platform (17), and the belt and the roller group being in rolling contact; two left-right symmetrical roller stop brackets (22) being fixedly arranged at both ends of the front side surface of the bracket, each roller stop bracket (22) being rotatably connected to a roller stop (23), and the outer cylindrical surfaces of the two roller stop rollers (23) being in rolling contact with the left and right edges of the belt.

2. The automatic deviation-correcting device for a hook roller assembly according to claim 1, characterized in that: A vertical outer connecting plate (2) is fixedly arranged at the upper end of each column (1), a semicircular fixing groove is arranged in the middle of the outer connecting plate (2), a vertical inner connecting plate (3) is arranged on the side of the outer connecting plate (2) facing the other column (1), a semicircular fixing groove is arranged in the middle of the inner connecting plate (3), and the fixing groove of the outer connecting plate (2) and the fixing groove of the inner connecting plate (3) form a complete circular fixing groove.

3. The automatic deviation-correcting device for a hook roller assembly according to claim 2, characterized in that: The outer connecting plate (2) is provided with a fixing hole at the upper and lower sides of the fixing groove, respectively; the inner connecting plate (3) is also provided with a fixing hole at the upper and lower sides of the fixing groove, respectively; two fixing bolts are passed through the fixing holes of the outer connecting plate (2) and the inner connecting plate (3) in sequence and are screwed together through fixing nuts, thereby fixing the outer connecting plate (2) and the inner connecting plate (3) together.

4. The automatic deviation-correcting device for a hook roller assembly according to claim 3 is characterized in that: The fixing grooves of the outer connecting plate (2) and the inner connecting plate (3) are both sleeved on the outer side of the longitudinal beam of the belt conveyor frame and are fixedly connected by fixing bolts and fixing nuts, thereby fixing the entire device on the frame of the belt conveyor.

5. The automatic deviation-correcting device for a hook roller assembly according to claim 1, characterized in that: The upper bracket (5) is parallel to the lower bracket (4), and the upper bracket (5) is located between the left and right columns (1).

6. The automatic deviation-correcting device for a hook roller assembly according to claim 1, characterized in that: A vertical rotating shaft (6) is fixedly arranged in the middle of the upper bracket (5); a rotating sleeve (7) is fixedly arranged in the middle of the lower bracket (4); the rotating sleeve (7) is a cylindrical structure with openings at both ends, and the lower end of the rotating shaft (6) is inserted into the rotating sleeve (7); the outer wall of the rotating shaft (6) and the inner wall of the rotating sleeve (7) are rotatably connected via upper and lower bearings (8); the upper bracket (5) rotates relative to the lower bracket (4) via the rotating shaft (6).

7. The automatic deviation-correcting device for a hook roller assembly according to claim 6, characterized in that: A distance sleeve (9) is sleeved on the outer side of the rotating shaft (6) between the inner rings of the upper and lower bearings (8), and the two ends of the distance sleeve (9) are respectively in contact with the inner rings of the upper and lower bearings (8); an upper dust cover (10) is arranged at the upper end opening of the rotating sleeve (7), and the upper dust cover (10) is fixedly connected to the rotating shaft (6); a lower dust cover (11) is arranged at the lower end opening of the rotating sleeve (7), and the lower dust cover (11) is fixedly connected to the lower end surface of the rotating shaft (6) through a screw (12), and a spring washer (13) is arranged between the screw (12) and the lower dust cover (11).

8. The automatic deviation-correcting device for a hook roller assembly according to claim 6, characterized in that: Two left-right symmetrical slideways (15) are arranged at the lower end surface of the lower bracket (4), the slideways (15) are in an arc-shaped structure, and the axis of the slideways (15) coincides with the axis of the rotating shaft (6); two left-right symmetrical vertical slide bars (16) are fixedly arranged on the upper end surface of the lower bracket (4), and the upper ends of the two slide bars (16) are respectively slidably connected to the inside of the two slideways (15).

9. The automatic deviation-correcting device for a hook roller assembly according to claim 1, characterized in that: Two left-right symmetrical middle pillars (18) are fixedly arranged in the middle of the upper end surface of the roller fixing platform (17); two left-right symmetrical side pillars (19) are fixedly arranged at both ends of the upper end surface of the roller fixing platform (17); the height of the side pillars (19) is higher than the height of the middle pillars (18); a middle roller (20) is rotatably arranged between the two middle pillars (18); the middle roller (20) is arranged horizontally along the left and right sides; an outer roller (21) is rotatably arranged between each middle pillar (18) and the upper end of the side pillar (19) on the same side; the outer side height of the outer roller (21) is greater than the inner side height; the two outer rollers (21) are symmetrically arranged left-right.

10. The automatic deviation-correcting device for a hook roller assembly according to claim 1, characterized in that: The rear end of the roller stop bracket (22) is connected to the front side of the upper bracket (5), the front end of the roller stop bracket (22) is arranged to be tilted upward, a roller stop (23) is rotatably arranged at the upper end of the roller stop bracket (22), the axis of the roller stop (23) is located in a vertical plane in the left-right direction, the lower end of the roller stop (23) is rotatably connected to the upper end of the roller stop bracket (22), and the upper end of the roller stop (23) is tilted toward the other side roller stop (23).