Automatic ring taking mechanism of automatic ring pressing and lifting machine

Abstract

The utility model discloses an automatic ring taking mechanism of an automatic ring pressing and lifting machine, and relates to the field of automation equipment, in particular to the automatic ring taking mechanism of the automatic ring pressing and lifting machine, which comprises a guide rail, a sliding block, a fixed bottom plate, a ring pressing block, a ring feeding cylinder, a clamping jaw cylinder and the like. The design that the lifting ring pressing block is matched with the clamping jaw air cylinder is adopted, the ring sleeving success rate is effectively increased, waste products and re-operation are reduced, and therefore production efficiency is improved, and yield is increased. The size of the clamping jaw air cylinder can be adjusted, different lifting ring pressing and taking requirements are met, product replacement or production line adjustment time is shortened, production efficiency is improved, and equipment cost is reduced. The detachable design is used, core components are installed on the fixing plate in a centralized mode, damaged components can be replaced conveniently, maintenance is fast, fault shutdown time is shortened, maintenance cost is reduced, and production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of automation equipment, in particular to an automatic ring taking mechanism of an automatic ring pressing and lifting machine. Background Art

[0002] The existing automatic ring pressing machine has a low success rate in the ring putting process due to equipment accuracy, operation error and ring body quality, which affects production efficiency. In addition, the existing automatic ring pressing machine is not versatile and cannot meet the requirements of ring pressing of objects of different sizes and shapes, and cannot be quickly adjusted to adapt to production lines of different products. In addition, some automatic ring pressing machines have high maintenance costs and are difficult to maintain. An existing high-speed ring pressing machine (publication number: CN115959343A) has at least the following disadvantages in use:

[0003] 1. In the actual production process, the existing automatic ring pressing machine has a low success rate of ring insertion due to equipment accuracy, operating errors and ring body quality. The low success rate will affect production efficiency, thereby increasing the company's production costs. Some automatic ring pressing machines use secondary ring pressing to ensure the success rate, but this approach will result in too much time and affect product production efficiency. Therefore, there is an urgent need for a device with a high success rate of ring insertion.

[0004] 2. In actual applications, the existing automatic lifting ring machines are not versatile enough and cannot adapt to lifting rings of different sizes. The existing semi-automatic lifting ring machines may only be suitable for lifting rings of specific sizes. For lifting rings of different sizes, some components of the equipment need to be replaced or adjusted, resulting in inflexible use. Therefore, a highly versatile equipment is urgently needed.

[0005] 3. In addition, some automatic press ring machines have high maintenance costs and are difficult to repair. Usually, the entire machine needs to be disassembled to repair a certain part, which is very cumbersome. This makes the company face greater troubles and losses when the equipment fails. The maintenance cost is too high, and the press ring may even need to be sent back to the original factory for repair. During this period, the production capacity of the equipment is seriously wasted, so a machine that is easy to repair is needed. Utility Model Content

[0006] The main purpose of the utility model is to provide an automatic ring taking mechanism of an automatic ring pressing and lifting machine, which can effectively solve the problems in the background technology.

[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0008] An automatic ring taking mechanism of an automatic ring pressing and lifting machine comprises a fixed base plate, an optical axis guide rail, a clamping claw cylinder and a ring lifting pressure block, a sliding block is arranged above the fixed base plate, a guide rail is installed above the sliding block, a ring taking cylinder is installed above the fixed base plate, a linear bearing is nested inside the fixed base plate, a ring delivering cylinder fixing plate is installed below the fixed base plate, a ring delivering cylinder is installed above the ring delivering cylinder fixing plate, a floating joint is connected below the ring taking cylinder, the optical axis guide rail is fixed on the ring taking cylinder connecting plate, the clamping claw cylinder is fixed on the clamping claw cylinder fixing plate, and the ring lifting pressure block is installed on the ring taking cylinder connecting plate.

[0009] Preferably, the linear bearing is designed for axial sliding.

[0010] Preferably, a linear bearing is sleeved on the outer side of the optical axis guide rail.

[0011] Preferably, the guide rail adopts a chamfer design.

[0012] Preferably, a circular hole is provided on the guide rail.

[0013] Preferably, the surface of the lifting ring pressing block is smooth and uniform.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. The utility model is provided with a lifting ring pressing block. Through the smooth surface of the lifting ring pressing block, it can cooperate with the clamping claw cylinder to assist in completing the ring without damaging the lifting ring, which greatly improves the success rate of the ring, has less waste and re-operation, thereby improving production efficiency and increasing output.

[0016] 2. The utility model is provided with a clamping claw cylinder, which can adapt to the pressing and taking requirements of lifting rings of different sizes and shapes by adjusting the different opening and closing sizes of the clamping claw cylinder, thereby reducing the time required for changing products or adjusting production lines, thereby improving production efficiency, reducing the company's investment in purchasing multiple special equipment, and reducing equipment costs.

[0017] 3. The utility model adopts a detachable design. A large number of core components are centrally installed on its fixing plate. After a component is damaged, the old component can be replaced with a new one on its fixing plate, which makes maintenance very convenient, reduces downtime, reduces maintenance costs, reduces production interruptions and delays caused by equipment failures, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is the overall structural front view of the utility model;

[0020] In the figure: 1. Guide rail; 2. Slider; 3. Fixed bottom plate; 4. Ring sending cylinder fixed plate; 5. Ring sending cylinder; 6. Ring taking cylinder; 7. Floating joint; 8. Linear bearing; 9. Optical axis guide rail; 10. Ring taking cylinder connecting plate; 11. Gripping claw cylinder fixed plate; 12. Gripping claw cylinder; 13. Ring lifting pressure block. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example

[0025] See also Figure 1-2 , the utility model provides a technical solution:

[0026] An automatic ring taking mechanism of an automatic ring pressing and lifting machine comprises a fixed base plate 3, an optical axis guide rail 9, a clamping claw cylinder 12 and a ring lifting block 13, a sliding block is arranged above the fixed base plate, a guide rail is installed above the sliding block, a ring taking cylinder is installed above the fixed base plate, a linear bearing is nested inside the fixed base plate, a ring feeding cylinder fixing plate is installed below the fixed base plate, a ring feeding cylinder is installed above the ring feeding cylinder fixing plate, a floating joint is connected below the ring taking cylinder, the optical axis guide rail is fixed on the ring taking cylinder connecting plate, the clamping claw cylinder is fixed on the clamping claw cylinder fixing plate, and the ring lifting block is installed on the ring taking cylinder connecting plate.

[0027]

[0028]

[0029] The gripper cylinder 12 described in the utility model preferably adopts the gripper cylinder of the PGN series produced by Schunk Company, and adopts precision manufacturing technology to ensure high positioning accuracy and repeatability, has high reliability and durability, can ensure long-term stable operation, and reduce equipment failure rate. By adjusting the different opening and closing sizes of the gripper cylinder, it can adapt to the requirements of lifting rings of different sizes and shapes to reduce the time required for changing products or adjusting production lines, thereby improving production efficiency, reducing the company's investment in purchasing multiple special equipment, and reducing equipment costs.

[0030] When the mechanism of the utility model is in use, the ring-feeding cylinder and the slide rail drive other components to move to the top of the ring library, the ring-taking cylinder extends, the clamping claw cylinder merges to clamp the lifting ring, and then the ring-taking cylinder is retracted, the ring-feeding cylinder extends to transport the lifting ring to the top of the container, the ring-taking cylinder extends again and puts the lifting ring into the bottle mouth with the assistance of the lifting ring pressing block, and then the clamping claw cylinder opens and the ring-taking cylinder is retracted to complete the automatic ring taking and placing process.

[0031] The lifting ring pressure block in the utility model is designed to be smooth and uniform. The smooth and uniform surface design can distribute the pressure more evenly and reduce the risk of damage caused by excessive local pressure. The selection of a smooth and uniform surface design is more conducive to protecting the lifting ring and ensuring the effectiveness of the applied pressure. The uniform pressure applied and the design of the lifting ring pressure block can greatly improve the success rate of the clamping ring of the jaw cylinder.

[0032] In the utility model, a ring-taking cylinder is fixed on a fixed base plate, a linear bearing is nested inside the fixed base plate, the bearing is connected to the optical axis guide rail, the claw cylinder is fixed on the claw cylinder fixed plate, and a lifting ring pressure block is provided on the ring-taking cylinder connecting plate. Such a design can quickly locate and disassemble and replace a certain component in the event of damage. For example, if the auxiliary lifting ring pressure block is worn, the ring-taking cylinder can be started, and after the ring-taking cylinder is extended, the lifting ring pressure block can be disassembled and replaced with a new one on the ring-taking cylinder connecting plate. For example, if the claw cylinder used to clamp the lifting ring is damaged, the claw cylinder can be removed and replaced on the claw cylinder fixed plate. Such a design has a large number of core components concentratedly installed on its fixed plate. After a certain component is damaged, the old component can be replaced with a new one on its fixed plate. The maintenance is very convenient, the downtime caused by failure is reduced, the maintenance cost is reduced, the production interruptions and delays caused by equipment failure are reduced, and the production efficiency is improved.

[0033] In this embodiment, the linear bearing is designed for axial sliding, a linear bearing is sleeved on the outer side of the optical axis guide rail, the guide rail is chamfered, a circular hole is opened on the guide rail, and the surface of the lifting ring pressing block is smooth and uniform.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automatic ring-taking mechanism of an automatic ring-pressing and lifting ring machine, comprising a fixed bottom plate (3), an optical axis guide rail (9), a clamping claw cylinder (12), and a lifting ring pressing block (13), characterized in that: A slider (2) is arranged above the fixed base plate (3), a guide rail (1) is installed above the slider (2), a ring taking cylinder (6) is installed above the fixed base plate (3), a linear bearing (8) is nested inside the fixed base plate (3), a ring sending cylinder fixing plate (4) is installed below the fixed base plate (3), a ring sending cylinder (5) is installed above the ring sending cylinder fixing plate (4), a floating joint (7) is connected below the ring taking cylinder (6), the optical axis guide rail (9) is fixed on the ring taking cylinder connecting plate (10), the clamping claw cylinder (12) is fixed on the clamping claw cylinder fixing plate (11), and the ring lifting pressure block (13) is installed on the ring taking cylinder connecting plate (10).

2. The automatic ring-removing mechanism of the automatic ring-pressing and lifting machine according to claim 1, characterized in that: The linear bearing (8) is designed to slide axially.

3. The automatic ring taking mechanism of the automatic ring pressing and lifting machine according to claim 1 is characterized in that: A linear bearing (8) is sleeved on the outer side of the optical axis guide rail (9).

4. The automatic ring taking mechanism of the automatic ring pressing and lifting machine according to claim 1 is characterized in that: The guide rail (1) is designed with chamfers.

5. The automatic ring taking mechanism of the automatic ring pressing and lifting machine according to claim 1 is characterized in that: The guide rail (1) is provided with a circular hole.

6. The automatic ring taking mechanism of the automatic ring pressing and lifting machine according to claim 1, characterized in that: The surface of the lifting ring pressing block (13) is smooth and uniform.

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