Online detection device for inner joint of packaging film

By designing the online detection device for the inner connector of the packaging film, using technical means such as inductors and cooling fans, the problem of detecting the connection port or foreign matter during the preparation of the packaging film is solved, real-time online detection is achieved, and detection accuracy and stability are improved.

CN222433718UActive Publication Date: 2025-02-07GUANGZHOU NOVEL PACKAGING
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Patent Information

Application Number
CN202421094301.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-02-07
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the preparation of packaging film, due to the thin film thickness and many production processes, joints or foreign objects often appear, which affects the product properties of the packaging film, and the naked eye cannot see whether there is a joint on the back, resulting in the probability of defective products entering the market. , manual inspection is time-consuming and laborious and may miss the inspection.

Method used

Design an online detection device for packaging film inner joints, including host, roller shaft, detection box, detection installation cavity, sliding rod, roller, detection plate, compression spring and sensor, detect the position of the detection plate through the sensor, and detect the real-time detection Whether the packaging film has a connection or foreign object, and it is protected from dust and heat affecting the response of the sensor through a cooling fan and a filter.

Benefits of technology

Real-time online inspection of packaging film is realized, which reduces the time and labor of manual inspection, improves the accuracy and stability of inspection, and greatly reduces the missed inspection problems caused by overheating or dust.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222433718U_ABST
    Figure CN222433718U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of packaging film production equipment, in particular to an online detection device for an inner joint of a packaging film. Comprising a main machine and a roller shaft, a detection box body is detachably connected to the lower portion of the roller shaft, a plurality of detection mounting cavities are formed in the detection box body, detection structures are arranged in the detection mounting cavities, and each detection structure comprises a sliding rod slidably connected to the interior of the corresponding detection mounting cavity; the other end of the sliding rod is fixedly connected with a detection plate, a compression spring is installed between the detection plate and the detection installation cavity, an inductor used for detecting the position of the detection plate is installed in the detection installation cavity, and a dustproof heat dissipation structure is arranged in the detection installation cavity. The problems that manual detection wastes time and labor, and miss detection may occur are effectively solved; the sensor is convenient to use and high in stability, and the problem of missing detection caused by untimely reaction of the sensor due to overheating or dust and the like can be reduced to a great extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging film production equipment, in particular to an online detection device for internal joints of packaging films. Background Art

[0002] In the process of packaging film preparation, due to the thin film thickness and many production steps, joints or foreign matter often appear, affecting the product properties of the packaging film. When using the packaging film roll, the naked eye cannot visually see whether there is a joint on the back, resulting in a high probability of defective products entering the market. Therefore, the packaging film must be inspected in real time during the production process to detect defective packaging film, but manual inspection is time-consuming and labor-intensive, and there is a possibility of missed inspections.

[0003] Therefore, the utility model provides an online detection device for inner joints of packaging films to solve this problem. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an online detection device for the internal joints of the packaging film, which effectively solves the problem that in the process of packaging film preparation, due to the thin film thickness and many production processes, joints or foreign matter often appear, affecting the product properties of the packaging film. When using the packaging film roll, the naked eye cannot visually see whether there is a joint on the back, resulting in a high probability of defective products entering the market. Therefore, the packaging film must be inspected in real time during the production process to detect defective packaging film. However, manual inspection is time-consuming and labor-intensive, and there is a possibility of missed inspections.

[0005] The utility model discloses an online detection device for joints in packaging film, comprising a main machine and a roller shaft installed on the main machine, a detection box body is detachably connected below the roller shaft, a plurality of detection installation cavities are arranged inside the detection box body, a detection structure is arranged inside the detection installation cavity, the detection structure comprises at least one sliding rod slidably connected to the inside of the detection installation cavity, one end of the sliding rod is rotatably connected to a roller, the roller is used to slide in a direction close to or away from the roller shaft, the packaging film is located between the roller and the roller shaft, the other end of the sliding rod is fixedly connected to a detection plate, a compression spring is installed between the detection plate and the detection installation cavity, a sensor for detecting the position of the detection plate is installed inside the detection installation cavity, and a dustproof and heat dissipation structure is arranged inside the detection installation cavity.

[0006] Preferably, two sliding rods slidably connected inside the detection installation cavity are provided, and ends of the two sliding rods away from the roller are fixedly connected to the same detection plate.

[0007] Preferably, the dust-proof and heat-dissipating structure includes a mounting plate detachably connected to a side surface of the detection mounting cavity, a heat-dissipating air inlet hole is provided on the mounting plate, an air inlet filter is provided on the heat-dissipating air inlet hole, a fan mounting frame is fixedly connected to the mounting plate, a cooling fan is fixedly installed inside the fan mounting frame, an air outlet for fixing the fan mounting frame is provided inside the detection mounting cavity, and an air outlet filter is provided on the fan mounting frame.

[0008] Preferably, a plurality of heat sinks spaced apart longitudinally are fixedly mounted on the mounting plate, and the heat dissipation air inlet holes and air outlets are respectively located on both sides of the heat sinks.

[0009] Preferably, the heat sink is made of aluminum.

[0010] Preferably, a rubber gasket is mounted on the fan mounting bracket.

[0011] Preferably, all of the mounting plates are fixedly connected to the same fixing plate, a limit block is fixedly installed on one side of the fixing plate, the cross-section of the limit block is set to a triangle, a locking groove matching with the limit block is provided on the detection box body, a push plate is slidably connected to the other side of the fixing plate, a locking spring is connected between the push plate and the fixing plate, a self-locking block is fixedly connected to the push plate, the cross-section of the self-locking block is set to a right-angled trapezoid, and a self-locking groove matching with the self-locking block is provided on the detection box body.

[0012] Preferably, U-shaped slide grooves are fixedly connected on both sides of the host, a fixing bolt is fixedly connected to the detection box body, a fixing groove for passing the fixing bolt is opened on the slide groove, a nut is threadedly connected on the fixing bolt, and the nut is located on the side of the slide groove away from the detection box body.

[0013] The beneficial effects of the utility model are:

[0014] The utility model improves an existing online detection device for internal joints of packaging films. By adding a detection box body, a detection installation cavity, a sliding rod, a roller, a detection plate, a compression spring and a sensor, the problem that in the process of preparing the packaging film, due to the thin film thickness and the many production processes, a connection port or foreign matter often appears, which affects the product properties of the packaging film. When using the packaging film roll, the naked eye cannot visually see whether there is a connection port on the back, resulting in a probability of defective products flowing into the market. Therefore, the packaging film must be detected in real time during the production process to find the defective packaging film. However, manual detection is time-consuming and labor-intensive, and there is a possibility of missed detection. By adding a mounting plate, a heat dissipation air inlet, an air inlet filter, a fan mounting frame, a heat dissipation fan, an air outlet and an air outlet filter, the problem that dust and heat are high during long-term use and easily lead to untimely response of the sensor, thereby leading to missed detection is solved. The utility model is easy to use and has high stability, and can greatly reduce the problem of missed detection caused by untimely response of the sensor due to overheating or dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall installation of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the detection box of the utility model;

[0017] Figure 3 This is a schematic diagram of the explosion of the cleaning detection box of the utility model;

[0018] Figure 4 This is a schematic diagram of the installation position of the slideway of the utility model;

[0019] Figure 5 This is a cross-sectional schematic diagram of the detection box body of the utility model;

[0020] Figure 6 For this utility model Figure 5 A partial enlarged schematic diagram in the middle;

[0021] Figure 7 For this utility model Figure 5 A partial enlarged schematic diagram of point B in the middle;

[0022] 1. Main unit; 2. Roller; 3. Detection box; 4. Detection installation cavity; 5. Sliding rod; 6. Roller; 7. Detection plate; 8. Compression spring; 9. Sensor; 10. Mounting plate; 11. Heat dissipation air inlet; 12. Air inlet filter; 13. Fan mounting bracket; 14. Cooling fan; 15. Air outlet; 16. Air outlet filter; 17. Heat sink; 18. Rubber gasket; 19. Fixing plate; 20. Limit block; 21. Locking slot; 22. Push plate; 23. Locking spring; 24. Self-locking block; 25. Self-locking slot; 26. Slide slot; 27. Fixing bolt; 28. Nut. DETAILED DESCRIPTION

[0023] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 7 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.

[0024] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0025] Various exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

[0026] Embodiment 1, refer to the attached Figures 1 to 5 , an online detection device for joints in packaging film, comprising a main machine 1 and a roller 2 installed on the main machine 1, a detection box body 3 is detachably connected below the roller 2, a plurality of detection installation cavities 4 are arranged inside the detection box body 3, a detection structure is arranged inside the detection installation cavity 4, the detection structure comprises at least one sliding rod 5 slidably connected inside the detection installation cavity 4, one end of the sliding rod 5 is rotatably connected with a roller 6, the roller 6 is made of stainless steel, the deformation amount produced by the stainless steel material is small, and the detection sensitivity is improved, the roller 6 is used to slide in the direction of approaching or moving away from the roller 2, the packaging film is located between the roller 6 and the roller 2, the other end of the sliding rod 5 is fixedly connected with a detection plate 7, a compression spring 8 is installed between the detection plate 7 and the detection installation cavity 4, in the initial position, the compression spring 8 pushes the detection plate 7 in the direction close to the roller 2, a sensor 9 for detecting the position of the detection plate 7 is installed inside the detection installation cavity 4, and the sensor 9 is an infrared sensor;

[0027] Two sliding rods 5 slidably connected inside the detection installation cavity 4 are provided to maintain the stability of the detection plate 7 when sliding, and one end of the two sliding rods 5 away from the roller 6 is fixedly connected to the same detection plate 7.

[0028] During use, when a packaging film with a joint passes between the roller 6 and the roller shaft 2, since the thickness of the packaging film with the joint is different from that of the normal packaging film, when the thickness changes, the roller 6 is pushed to push the detection plate 7 away from the roller shaft 2. When the sensor 9 detects that the distance from the detection plate 7 has changed, the device is controlled to stop and an alarm is sounded until the processing is completed, and then the device is restarted.

[0029] A dustproof and heat dissipation structure is arranged inside the detection installation cavity 4, and the dustproof and heat dissipation structure includes a mounting plate 10 detachably connected to a side surface of the detection installation cavity 4, a heat dissipation air inlet hole 11 is opened on the mounting plate 10, and an air inlet filter 12 is arranged on the heat dissipation air inlet hole 11, and the air inlet filter 12 is used to filter dust, a fan mounting frame 13 is fixedly connected to the mounting plate 10, and a heat dissipation fan 14 is fixedly installed inside the fan mounting frame 13, an air outlet 15 for fixing the fan mounting frame 13 is opened inside the detection installation cavity 4, and an air outlet filter 16 is arranged on the fan mounting frame 13, and the air outlet filter 16 is used to filter dust to prevent dust from entering the detection installation cavity 4. When in use, the heat dissipation fan 14 is started, and the heat dissipation fan 14 drives air to enter from the heat dissipation air inlet hole 11 and exit from the air outlet 15, thereby bringing out the hot air inside the detection installation cavity 4.

[0030] A plurality of heat sinks 17 spaced longitudinally are fixedly mounted on the mounting plate 10, and the heat dissipation air inlet 11 and the air outlet 15 are respectively located on both sides of the heat sink 17, and the heat sink 17 is made of aluminum material to provide a heat dissipation effect. When in use, the heat dissipation fan 14 is started, and the heat dissipation fan 14 drives air to enter from the heat dissipation air inlet 11, pass through the heat sink 17, and go out from the air outlet 15, thereby bringing out the hot air inside the detection mounting cavity 4.

[0031] A rubber gasket 18 is mounted on the fan mounting frame 13. When in use, the mounting plate 10 is fixedly mounted to the detection mounting cavity 4. At this time, the rubber gasket 18 is against between the fan mounting frame 13 and the air outlet 15. The rubber gasket 18 plays a sealing role to prevent dust from entering the detection mounting cavity 4. With this arrangement, when cleaning is required, the mounting plate 10 can be removed from the detection mounting cavity 4, and the fan mounting frame 13, the cooling fan 14 and the heat sink 17 can be removed at the same time for cleaning, which is more convenient.

[0032] All mounting plates 10 are fixedly connected to the same fixed plate 19, a limit block 20 is fixedly installed on one side of the fixed plate 19, the cross section of the limit block 20 is set to a triangle, a locking groove 21 matching with the limit block 20 is provided on the detection box body 3, the cross section of the locking groove 21 is set to a triangle, a push plate 22 is slidably connected to the other side of the fixed plate 19, a locking spring 23 is connected between the push plate 22 and the fixed plate 19, a self-locking block 24 is fixedly connected to the push plate 22, the cross section of the self-locking block 24 is set to a right-angled trapezoid, a self-locking groove 25 matching with the self-locking block 24 is provided on the detection box body 3, and the self-locking groove 25 is set to a triangle;

[0033] When in use, first insert the limit block 20 into the locking groove 21, the initial position, the locking spring 23 pushes the pushing plate 22 to slide in the direction close to the self-locking groove 25, at this time push the fixed plate 19, and push the end of the fixed plate 19 away from the limit block 20 in the direction close to the detection installation cavity 4, the inclined surface of the self-locking block 24 is guided by the side of the detection installation cavity 4 and slides in the direction away from the self-locking groove 25 until the self-locking block 24 slides to the position of the self-locking groove 25, and the self-locking block 24 is pushed and inserted into the self-locking groove 25 under the action of the locking spring 23, thereby fixing the fixed plate 19 on the detection installation cavity 4, which is convenient for disassembly and cleaning.

[0034] Both sides of the host 1 are fixedly connected with U-shaped slide grooves 26, and the detection box body 3 is fixedly connected with a fixing bolt 27. The slide groove 26 is provided with a fixing groove for passing the fixing bolt 27. The fixing bolt 27 is threadedly connected with a nut 28. The nut 28 is located on the side of the slide groove 26 away from the detection box body 3. When in use, the detection box body 3 is installed on the slide groove 26, the fixing bolt 27 passes through the fixing groove, and the detection box body 3 is fixed on the slide groove 26 by the nut 28.

[0035] When implementing:

[0036] When the packaging film with a joint passes between the roller 6 and the roller 2, the thickness of the packaging film with the joint is different from that of the normal packaging film. When the thickness changes, the roller 6 is pushed to push the detection plate 7 away from the roller 2. When the sensor 9 detects that the distance to the detection plate 7 has changed, the device is controlled to stop and an alarm is sounded until the processing is completed, and then the device is restarted.

[0037] When cleaning is needed, remove the fixing plate 19 from the detection installation cavity 4, first push the pushing plate 22 in the direction away from the self-locking groove 25, and the self-locking block 24 slides out from the self-locking groove 25, push the end of the fixing plate 19 close to the self-locking block 24 in the direction away from the detection installation cavity 4, and remove the limit block 20 from the locking groove 21, thereby removing the fan mounting frame 13, the cooling fan 14 and the heat sink 17 for cleaning. After cleaning, install the fixing plate 19 on the detection installation cavity 4, so as to keep the inside of the detection installation cavity 4 clean, greatly improving the sensitivity of the sensor 9.

[0038] The utility model improves an existing online detection device for internal joints of packaging films. By adding a detection box body, a detection installation cavity, a sliding rod, a roller, a detection plate, a compression spring and a sensor, the problem that in the process of preparing the packaging film, due to the thin film thickness and the many production processes, a connection port or foreign matter often appears, which affects the product properties of the packaging film. When using the packaging film roll, the naked eye cannot visually see whether there is a connection port on the back, resulting in a probability of defective products flowing into the market. Therefore, the packaging film must be detected in real time during the production process to find the defective packaging film. However, manual detection is time-consuming and labor-intensive, and there is a possibility of missed detection. By adding a mounting plate, a heat dissipation air inlet, an air inlet filter, a fan mounting frame, a heat dissipation fan, an air outlet and an air outlet filter, the problem that dust and heat are high during long-term use and easily lead to untimely response of the sensor, thereby leading to missed detection is solved. The utility model is easy to use and has high stability, and can greatly reduce the problem of missed detection caused by untimely response of the sensor due to overheating or dust.

[0039] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the claims of this patent application.

Claims

1. An online detection device for inner joints of packaging films, comprising a main machine (1) and a roller (2) mounted on the main machine (1), characterized in that: A detection box body (3) is detachably connected below the roller shaft (2), a plurality of detection installation cavities (4) are arranged inside the detection box body (3), a detection structure is arranged inside the detection installation cavity (4), and the detection structure comprises at least one sliding rod (5) slidably connected inside the detection installation cavity (4), one end of the sliding rod (5) is rotatably connected to a roller (6), and the roller (6) is used to slide in a direction close to or away from the roller shaft (2), and the packaging film is located between the roller (6) and the roller shaft (2), and the other end of the sliding rod (5) is fixedly connected to a detection plate (7), and a compression spring (8) is installed between the detection plate (7) and the detection installation cavity (4), and a sensor (9) for detecting the position of the detection plate (7) is installed inside the detection installation cavity (4), and a dustproof and heat dissipation structure is arranged inside the detection installation cavity (4).

2. The online detection device for inner joints of packaging films according to claim 1, characterized in that: Two sliding rods (5) slidably connected inside the detection installation cavity (4) are provided, and the ends of the two sliding rods (5) away from the roller (6) are fixedly connected to the same detection plate (7).

3. The online detection device for inner joints of packaging films according to claim 1, characterized in that: The dustproof heat dissipation structure comprises a mounting plate (10) detachably connected to a side of the detection installation cavity (4); a heat dissipation air inlet hole (11) is provided on the mounting plate (10); an air inlet filter (12) is provided on the heat dissipation air inlet hole (11); a fan mounting frame (13) is fixedly connected to the mounting plate (10); a heat dissipation fan (14) is fixedly installed inside the fan mounting frame (13); an air outlet (15) for fixing the fan mounting frame (13) is provided inside the detection installation cavity (4); and an air outlet filter (16) is provided on the fan mounting frame (13).

4. The on-line detection device for inner joints of packaging films according to claim 3, characterized in that: A plurality of heat sinks (17) arranged at intervals in the longitudinal direction are fixedly mounted on the mounting plate (10), and the heat dissipation air inlet holes (11) and the air outlets (15) are respectively located on both sides of the heat sinks (17).

5. The on-line detection device for inner joints of packaging films according to claim 4, characterized in that: The heat sink (17) is made of aluminum.

6. The on-line detection device for inner joints of packaging films according to claim 3, characterized in that: The fan mounting frame (13) is sleeved with a rubber gasket (18).

7. The on-line detection device for inner joints of packaging films according to claim 3, characterized in that: All of the mounting plates (10) are fixedly connected to the same fixed plate (19); a limit block (20) is fixedly installed on one side of the fixed plate (19); the cross section of the limit block (20) is set to be a triangle; a locking groove (21) matching with the limit block (20) is provided on the detection box body (3); a push plate (22) is slidably connected to the other side of the fixed plate (19); a locking spring (23) is connected between the push plate (22) and the fixed plate (19); a self-locking block (24) is fixedly connected to the push plate (22); the cross section of the self-locking block (24) is set to be a right-angled trapezoid; and a self-locking groove (25) matching with the self-locking block (24) is provided on the detection box body (3).

8. The on-line detection device for inner joints of packaging films according to claim 1, characterized in that: Both sides of the host (1) are fixedly connected with U-shaped slide grooves (26), the detection box body (3) is fixedly connected with a fixing bolt (27), the slide groove (26) is provided with a fixing groove for passing the fixing bolt (27), the fixing bolt (27) is threadedly connected with a nut (28), and the nut (28) is located on a side of the slide groove (26) away from the detection box body (3).