Hoisting mechanism for replacing railway steel rail

By introducing a walking unit and an angle adjustment assembly into the railway rail lifting mechanism, the lateral movement and angle adjustment of the lifting mechanism are realized, solving the problem of low rail replacement efficiency in the prior art, and improving the replacement efficiency and accuracy.

CN222433985UActive Publication Date: 2025-02-07INNER MONGOLIA ZHONGFU CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421225810.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When replacing rails, it is difficult to fine-tune the position of the lifting rails, resulting in inefficient rail replacement efficiency.

Method used

A replacement railway rail lifting mechanism including a support plate, a fixed beam, a U-shaped mobile frame, a walking unit and an angle adjustment assembly is designed. The lateral movement and angle adjustment of the lifting mechanism are achieved by driving the walking gears and the servo motor to drive the rotating gear plates.

Benefits of technology

This design allows the lifting mechanism to fine-tune the position and angle when replacing railway rails, ensuring that the rails can be installed in designated locations, reducing workload and improving replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hoisting mechanism for replacing railway steel rails in the technical field of steel rail hoisting, which comprises a support plate and a hoisting mechanism, the support plate is connected with a fixed beam, the fixed beam is connected with a U-shaped moving frame in a sliding manner, a walking unit is arranged between the U-shaped moving frame and the fixed beam, the U-shaped moving frame is also provided with an angle adjusting component, and the angle adjusting component is connected with the hoisting mechanism. The angle adjusting assembly comprises a rotating fluted disc, the middle of the lower surface of the rotating fluted disc is rotationally connected with the upper surface of the U-shaped moving frame through a bearing, a bearing rod is installed at the top of the rotating fluted disc, and the hoisting mechanism is located on the bearing rod. When the railway steel rail is replaced, the position of the hoisting mechanism can be finely adjusted, the railway steel rail can be installed at a designated position, the whole hoisting device does not need to be moved, workload is reduced, and replacement efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail lifting, in particular to a lifting mechanism for replacing railway rails. Background Art

[0002] Railway rails are an important part of the railway used to support and guide trains. They are made of high-quality steel and have the characteristics of high strength, wear resistance, and corrosion resistance. The design and laying of rails must be precise to ensure the safety and comfortable travel of trains. When railway rails are damaged, they need to be replaced with the help of a lifting mechanism.

[0003] Publication number CN218175445U proposes a lifting device for replacing railway rails. The device can fix the rails more quickly and conveniently by setting a hook assembly. There is no need to bundle the rails again. The rails can be directly clamped and lifted, thereby improving the work efficiency of workers in replacing rails.

[0004] The load-bearing rod of the above-mentioned patent is fixedly installed on the support plate, resulting in a fixed position of the entire lifting structure. When the position of the rail after lifting does not correspond to the railway installation position, it is necessary to adjust the position of the entire lifting device by moving the bottom universal wheel, which is cumbersome to operate and inconvenient to fine-tune the position of the lifted rail, resulting in low efficiency in rail replacement. For this reason, we propose a lifting mechanism for replacing railway rails. Utility Model Content

[0005] The purpose of the utility model is to provide a lifting mechanism for replacing railway rails to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A lifting mechanism for replacing railway rails comprises a support plate and a lifting mechanism, wherein a fixed beam is connected to the support plate, a U-shaped moving frame is slidably connected to the fixed beam, a walking unit is provided between the U-shaped moving frame and the fixed beam, an angle adjustment component is also provided on the U-shaped moving frame, the angle adjustment component comprises a rotating toothed disc, and the middle part of the lower surface of the rotating toothed disc is rotatably connected to the upper surface of the U-shaped moving frame through a bearing, a load-bearing rod is installed on the top of the rotating toothed disc, and the lifting mechanism is located on the load-bearing rod.

[0008] Further: the walking unit includes a reduction motor, which is located on the front end outer wall of the U-shaped moving frame, and the output end of the reduction motor is connected to a rotating rod, on which a traveling gear is mounted, and a plurality of groups of tooth grooves matching the traveling gears are provided on the top of the fixed beam, and the plurality of groups of tooth grooves are meshed and connected with the traveling gears.

[0009] Further: the angle adjustment component also includes a support platform, which is installed on the rear outer wall of the U-shaped mobile frame, and a servo motor is connected to the support platform. A rotating shaft is provided at the output end of the servo motor, and a driving gear is installed at the bottom of the rotating shaft, and the driving gear is meshed and connected with the rotating gear disc.

[0010] Furthermore: a T-slot is provided on the rear outer wall of the fixed beam, and a T-slot is slidably connected with a T-slide block, a linkage rod is provided on the outer wall of the T-slide block, and the bottom of the linkage rod is connected to the rear outer wall of the U-shaped movable frame.

[0011] Furthermore: a plurality of groups of reinforcing ribs are arranged between the rotating gear disc and the load-bearing rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model can drive the travel gear on the rotating rod to rotate through the operation of the reduction motor on the travel unit. Since the travel gear is meshed and connected with the multiple sets of tooth grooves, the U-shaped moving frame drives the lifting mechanism on the top to move horizontally and adjust the position after the sliding limit of the linkage rod, the T-shaped sliding block and the T-shaped groove. The servo motor on the angle adjustment component can drive the driving gear on the rotating shaft to rotate. Since the driving gear is meshed and connected with the rotating toothed disc, the lifting mechanism on the load-bearing rod can rotate and adjust the angle. When replacing the railway rails, the lifting mechanism can fine-tune the position to ensure that the railway rails can be installed at the specified position without moving the entire lifting device, thereby reducing the workload and improving the replacement efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a cross-sectional schematic diagram of the side connection structure of the fixed beam, the U-shaped movable frame and the angle adjustment component of the utility model;

[0016] Figure 3 It is a side structural schematic diagram of the angle adjustment component of the utility model.

[0017] In the figure: 1. support plate; 2. fixed beam; 3. U-shaped mobile frame; 4. load-bearing rod; 5. lifting mechanism; 6. angle adjustment assembly; 600. support table; 601. servo motor; 602. rotating shaft; 603. driving gear; 604. rotating gear plate; 7. reduction motor; 8. rotating rod; 9. traveling gear; 10. tooth groove; 11. T-slot; 12. T-slide block; 13. linkage rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Embodiment 1:

[0020] See also Figure 1-3 The utility model provides a technical solution: a lifting mechanism for replacing railway rails, including a support plate 1 and a lifting mechanism 5, a fixed beam 2 is connected to the support plate 1, a U-shaped moving frame 3 is slidably connected to the fixed beam 2, and a walking unit is provided between the U-shaped moving frame 3 and the fixed beam 2, and an angle adjustment component 6 is also provided on the U-shaped moving frame 3, the angle adjustment component 6 includes a rotating toothed disc 604, and the middle part of the lower surface of the rotating toothed disc 604 is rotatably connected to the upper surface of the U-shaped moving frame 3 through a bearing, a load-bearing rod 4 is installed on the top of the rotating toothed disc 604, and the lifting mechanism 5 is located on the load-bearing rod 4.

[0021] The electrical ends of all electrical equipment in the present application are electrically connected to the electrical ends of the external power supply and the controller, among which the lifting mechanism 5 is a prior art, and the publication number is CN218175445U, which proposes a lifting device for replacing railway rails. The lifting mechanism 5 of the present application is the motor support plate, fixed seat, rotating motor, winch, first pulley, second pulley, wire rope, boom, and hook assembly in the comparative document. The lifting of the railway rail can be completed through the action of the lifting mechanism 5. The specific working principle is not explained here. Through the action of the walking unit, the U-shaped moving frame 3 can be driven to move horizontally on the fixed beam 2, so as to adjust the lateral position of the lifting mechanism 5 on the load-bearing rod 4. Through the work of the angle adjustment component 6, the rotating gear disc 604 can be driven to rotate, so as to drive the lifting mechanism 5 to rotate and adjust the angle. When replacing the railway rails, the lifting mechanism can fine-tune the position to ensure that the railway rails can be installed in the specified position without moving the entire lifting device, thereby reducing the workload and improving the replacement efficiency.

[0022] Preferably, the traveling unit includes a reduction motor 7, which is located at the front end outer wall of the U-shaped moving frame 3, and the output end of the reduction motor 7 is connected to a rotating rod 8, on which a traveling gear 9 is mounted, and a plurality of groups of tooth grooves 10 matching the traveling gears 9 are provided on the top of the fixed beam 2, and the plurality of groups of tooth grooves 10 are meshed and connected with the traveling gears 9; through the operation of the reduction motor 7, the traveling gear 9 on the rotating rod 8 can be driven to rotate, and since the traveling gear 9 is meshed and connected with the plurality of groups of tooth grooves 10, the U-shaped moving frame 3 drives the lifting mechanism 5 on the top to move laterally and adjust the position after the sliding limit of the linkage rod 13, the T-shaped slider 12 and the T-shaped slot 11.

[0023] Preferably, the angle adjustment component 6 also includes a support platform 600, which is installed on the rear outer wall of the U-shaped movable frame 3, and a servo motor 601 is connected to the support platform 600, and a rotating shaft 602 is provided at the output end of the servo motor 601, and a driving gear 603 is installed at the bottom of the rotating shaft 602, and the driving gear 603 is meshed and connected with a rotating toothed disc 604; the support platform 600 is fixedly connected to the rear side wall of the U-shaped movable frame 3, and the operation of the servo motor 601 drives the driving gear 603 on the rotating shaft 602 to rotate. Since the driving gear 603 is meshed and connected with the rotating toothed disc 604, and the bottom of the rotating toothed disc 604 is rotatably connected to the top of the U-shaped movable frame 3 through a bearing, the load-bearing rod 4 and the lifting mechanism 5 at the top of the rotating toothed disc 604 rotate.

[0024] Preferably, a T-slot 11 is provided on the rear outer wall of the fixed beam 2, and a T-slot slider 12 is slidably connected in the T-slot 11, a linkage rod 13 is provided on the outer wall of the T-slot slider 12, and the bottom of the linkage rod 13 is connected to the rear outer wall of the U-shaped movable frame 3; the linkage rod 13 is fixedly connected to the T-slot slider 12 and the rear side wall of the U-shaped movable frame 3, and the sliding limit of the T-slot slider 12 and the T-slot 11 limits the movement of the U-shaped movable frame 3 to prevent the U-shaped movable frame 3 from detaching from the fixed beam 2.

[0025] Embodiment 2:

[0026] Reference Figure 1 This embodiment is different from the first embodiment in that a plurality of reinforcing ribs are provided between the rotating gear disc 604 and the load-bearing rod 4; the connection between the load-bearing rod 4 and the rotating gear disc 604 is strengthened by the reinforcing ribs, thereby improving the stability of the lifting mechanism 5 during use.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lifting mechanism for replacing railway rails, comprising a support plate (1) and a lifting mechanism (5), characterized in that: The support plate (1) is connected to a fixed beam (2), a U-shaped movable frame (3) is slidably connected to the fixed beam (2), a walking unit is provided between the U-shaped movable frame (3) and the fixed beam (2), an angle adjustment component (6) is also provided on the U-shaped movable frame (3), the angle adjustment component (6) comprises a rotating toothed disc (604), and the middle part of the lower surface of the rotating toothed disc (604) is rotatably connected to the upper surface of the U-shaped movable frame (3) via a bearing, a load-bearing rod (4) is installed on the top of the rotating toothed disc (604), and the lifting mechanism (5) is located on the load-bearing rod (4).

2. A lifting mechanism for replacing railway rails according to claim 1, characterized in that: The travel unit comprises a reduction motor (7), the reduction motor (7) is located on the front end outer wall of the U-shaped moving frame (3), and the output end of the reduction motor (7) is connected to a rotating rod (8), and the rotating rod (8) is sleeved with a travel gear (9).

3. A lifting mechanism for replacing railway rails according to claim 2, characterized in that: The top of the fixed beam (2) is provided with a plurality of groups of tooth grooves (10) adapted to the travel gear (9), and the plurality of groups of tooth grooves (10) are meshedly connected with the travel gear (9).

4. A lifting mechanism for replacing railway rails according to claim 1, characterized in that: The angle adjustment assembly (6) further comprises a support platform (600), wherein the support platform (600) is mounted on the rear outer wall of the U-shaped moving frame (3), and a servo motor (601) is connected to the support platform (600), a rotating shaft (602) is provided at the output end of the servo motor (601), a driving gear (603) is installed at the bottom of the rotating shaft (602), and the driving gear (603) is meshedly connected with a rotating gear disc (604).

5. The lifting mechanism for replacing railway rails according to claim 1, characterized in that: The rear outer wall of the fixed beam (2) is provided with a T-shaped groove (11), and a T-shaped slider (12) is slidably connected in the T-shaped groove (11). The outer wall of the T-shaped slider (12) is provided with a linkage rod (13), and the bottom of the linkage rod (13) is connected to the rear outer wall of the U-shaped movable frame (3).

6. A lifting mechanism for replacing railway rails according to claim 1, characterized in that: A plurality of groups of reinforcing ribs are provided between the rotating toothed disc (604) and the load-bearing rod (4).

Citation Information

Patent Citations

  • Lifting device for replacing railway steel rail

    CN218175445U