Safe anti-slide pile manual hole digging lifting device convenient to operate

By designing an anti-sliding pile manual hole-punch lifting device including a base frame, a hanger, a hoist device and a synchronization device, the operation inconvenience caused by the hanger can only be rotated and safety hazards when the bucket lifts down in the prior art are solved. , achieving convenient horizontal movement and safe improvement of the bucket.

CN222433990UActive Publication Date: 2025-02-07HUBEI HIGHWAY WATER TRANSPORT ENG CONSULTANTS SUPERVISION CO
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Patent Information

Application Number
CN202421299132.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-07
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing anti-sliding pile manual hole lifting device has inconvenience and safety risks during operation, especially the hanging frame can only rotate, which causes the bucket to be greatly rotated after being lifted, which increases the difficulty of operation; at the same time, The bucket poses safety hazards to the construction workers below when lifting and descending.

Method used

A safe and convenient operation-friendly anti-sliding pile manual hole lifting device including a base frame, a hanger, a winch device and a synchronization device is designed. The lateral movement of the bucket is achieved by installing an electric motor and a screw mechanism on the hanger, adjust the length of the wire rope by using the tightening wheel, increase the infrared detector to detect the workers below, reduce safety risks, and ensure the regular winding of the wire rope through the synchronization device.

Benefits of technology

The convenient lateral movement of the bucket is achieved, which reduces the difficulty of operation, reduces safety risks through the use of infrared detectors, and protects the wire rope through the synchronization device, extending its service life.

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Abstract

The utility model relates to a safe anti-slide pile manual hole digging lifting device convenient to operate, which effectively solves the technical problems that a lifting machine is inconvenient to operate and has potential safety hazards, and comprises a bottom frame, a hanging bracket is rotatably connected to the front end of the bottom frame, a front pulley and a middle pulley are mounted on the hanging bracket, a rear pulley is fixed to the front end of the bottom frame, and a winding device is fixed to the rear end of the bottom frame. The lifting frame comprises a transverse frame and an inclined frame fixedly connected with the transverse frame, an electric motor is installed in the front end of the transverse frame, the front end of the electric motor is connected with a lead screw, a sliding block is slidably installed on the lead screw in a threaded mode, and the front pulley is fixed to the lower end of the sliding block. According to the utility model, the lead screw mechanism is additionally arranged at the front end part of the transverse frame to realize transverse movement, so that the lifting bucket can realize transverse movement after being lifted, the operation is more convenient, the tension wheel is used for adapting to the length displacement of the steel wire rope, the overall improvement cost is low, and the counterweight is light.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-slip pile hole digging construction, in particular to an anti-slip pile manual hole digging and lifting device which is easy to operate and safe. Background Art

[0002] Anti-slide piles are piles that pass through the landslide body and deep into the sliding bed. They are used to support the sliding force of the sliding body and stabilize the slope. They are suitable for shallow and medium-thick landslides and are a major anti-slide treatment measure.

[0003] When carrying out anti-slip pile construction, mechanical digging or manual digging is required. Manual digging is convenient and fast, and does not require large-scale mechanical equipment. Bored piles have strong earthquake resistance and low cost. Manual holes are generally divided into rectangular holes and circular holes, and workers are required to transport the soil in the pile hole out of the pile hole. What is generally used in conjunction with manual digging is a hoist, that is, a base frame with a winch installed on the base frame. The hook is placed in the pile hole through a wire rope and pulley guide, and the worker puts the soil into a bucket and transports it up through the winch.

[0004] When the hoist is in use, it extends to the top of the pile hole through the hanger. Workers dig holes in the pile holes, and workers above cooperate to transport soil blocks. After the soil blocks are filled, they are lifted up from the pile hole. If the pile hole is relatively large, the hanger will be placed in the middle of the pile hole, rather than the edge of the pile hole. First, it prevents the bucket from colliding with the wall of the pile hole during lifting, causing the bucket and soil blocks to fall. Second, when digging holes at the far end, after the bucket is full, it still needs to be manually lifted for a distance, so the hanger is generally placed above the middle of the pile hole. However, the hanger generally only has the function of rotation. After each lifting, the hanger can only be rotated 90°, then walk to the end of the hanger to remove the bucket and pour out the soil blocks, then walk back to the original place to reverse the hanger 90° and transport the bucket down, which brings great inconvenience to the operator above. Some hoists also solve the mobility problem by installing a transversely movable electric hoist, but the electric hoist is expensive and increases the counterweight at the end of the hanger, which requires a lot of extra counterweights on the base frame, otherwise it will cause greater safety hazards.

[0005] In addition, no matter whether the bucket is being raised or lowered, if there are workers working below at this time, especially when the bucket is being raised, the construction workers below only have a safety helmet as a protective measure. If the bucket as a whole or the soil inside the bucket falls and hits the workers, it will bring great safety hazards. Previously, the operators above would inform them by shouting. However, as the depth of the pile hole increases, coupled with the noise from various equipment at the outdoor construction site, sometimes the shouting cannot be heard clearly. Therefore, when the bucket is rising and falling, there are safety hazards to the workers directly below.

[0006] On this basis, the utility model provides an easy-to-operate and safe anti-slip pile manual hole digging and lifting device to solve the problem. Utility Model Content

[0007] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an easy-to-operate, safe and anti-slip pile manual digging and lifting device. The utility model has a novel structure and ingenious conception, and effectively solves the technical problems that the existing hoist can only rotate, causing inconvenience in operation, and the bucket causes safety hazards when lifting and lowering.

[0008] A convenient and safe operation anti-slip pile manual hole digging and lifting device, comprising a base frame, a hanger frame rotatably connected to the front end of the base frame, a front pulley and a middle pulley installed on the hanger, a rear pulley fixed to the front end of the base frame, a control box fixed to the upper end of the rear pulley, a winch device fixed to the rear end of the base frame, a steel wire rope wound around the winch device, the steel wire rope sequentially passes around the rear pulley, the middle pulley and the front pulley and is connected to a hook, characterized in that the hanger comprises a cross frame and an inclined frame fixedly connected to the cross frame, an electric motor is installed inside the front end of the cross frame, a lead screw is connected to the front end of the electric motor, a slider is threadedly slidably installed on the lead screw, and the front pulley is fixed to the lower end of the slider.

[0009] Preferably, an inclined slide groove is provided on the inclined frame, and a tensioning wheel is slidably installed in the inclined slide groove. The steel wire rope passes around the rear pulley, the middle pulley, the tensioning wheel and the front pulley in sequence. A sliding hole is provided at the lower end of the inclined slide groove, and a pull rod is slidably installed in the sliding hole. One end of the pull rod is connected to the tensioning wheel, and the other end of the pull rod is sleeved with a spring.

[0010] Preferably, the hoisting device includes a drive motor, which is connected to a control box, the drive motor is coaxially connected to a small pulley, the small pulley is belt-connected to a large pulley, the large pulley is coaxially connected to a hoisting drum, a steel wire rope is wound around the hoisting drum, and a synchronization device is provided at the front end of the steel wire rope.

[0011] Preferably, baffles are fixed at both ends of the winch drum, and the synchronization device includes a bidirectional screw rod rotatably mounted on the baffle and located at the front end of the winch drum, a synchronization slider is threadedly slidably mounted on the bidirectional screw rod, a limit rod fixed on the baffle is penetrated at the lower end of the synchronization slider, and a through hole for the wire rope to pass through is opened on the synchronization slider, the bidirectional screw rod is coaxially connected to a screw pulley, and the screw pulley is belt-connected to a large pulley.

[0012] Preferably, the front end of the synchronous slider is rotatably mounted with symmetrically arranged guide rollers, and the middle of the two guide rollers corresponds to the through hole.

[0013] Preferably, the steel wire rope passes through the middle of the two limiting rods.

[0014] Preferably, a counterweight frame placed on a base frame is provided at the front end of the hoisting device.

[0015] Preferably, the hanger is equipped with a fall arrester.

[0016] Preferably, a bracket plate is fixed to the front end of the cross frame, an infrared detector is fixed to the lower end of the bracket plate, and the infrared detector is connected to the control box.

[0017] Preferably, a vertical frame is fixed to the front end of the base frame, a rotating column is fixed to the upper and lower ends of the vertical frame, and the ends of the horizontal frame and the oblique frame are provided with sleeves mounted on the rotating column.

[0018] The utility model has the following technical effects.

[0019] The utility model realizes lateral movement by adding a screw mechanism to the front end of the horizontal frame, so that the bucket can be moved horizontally after being lifted up, which is more convenient to operate, and the length displacement of the wire rope can be adjusted by the tensioning wheel. The overall improvement cost is low and the counterweight is light. By adding an infrared detector to detect whether there are construction workers below, the safety hazard is reduced at a low cost, and a synchronization device is added in front of the winch, so that the wire rope can be wound regularly when winding, avoiding the wire rope from being bent and damaged by random winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0021] Figure 1 It is an overall three-dimensional schematic diagram of the utility model.

[0022] Figure 2 It is a cross-sectional perspective schematic diagram of the horizontal frame and the oblique frame of the utility model.

[0023] Figure 3 It is a three-dimensional schematic diagram of the hoisting device of the utility model.

[0024] Reference numerals: DETAILED DESCRIPTION

[0025] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 3 The details of the embodiments will be clearly presented. The contents mentioned in the following embodiments are all based on the drawings in the specification.

[0026] Various exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

[0027] The utility model is a convenient and safe anti-slip pile manual hole digging and lifting device, comprising a base frame 1, a plurality of fixing plates are fixed on the base frame 1, and is used to be fixed on the ground or the side wall of the pile hole. A hanger 2 is rotatably connected to the front end of the base frame 1, and the hanger 2 is placed above the pile hole and is used to lift a bucket. The bucket is generally welded from a steel template. The base frame 1 and the hanger 2 are made of thickened channel steel. The base frame 1 is welded / fixed with bolts from a plurality of channel steels. A front pulley 3 and a middle pulley 4 are installed at the front and rear ends of the hanger 2. A rear pulley 5 is provided, and the rear pulley 5 is located behind the middle pulley 4 and below the middle pulley 4. A control box 6 is fixed above the rear pulley 5, and the control box 6 is located near the pile hole. A control button is provided on the control box 6, and the control box is also equipped with a control handle, which can be wired or wireless. A winch device 7 is fixed at the rear of the base frame 1, and the winch device 7 mainly includes a drive motor 20 and a winch drum. The drive motor 20 adopts a pure copper core motor. A steel wire rope 8 is wound around the winch device 7, and the steel wire rope 8 is a galvanized / oiled steel wire rope. The steel wire rope 8 is connected to a hook 9 after passing around the rear pulley 5, the middle pulley 4 and the front pulley 3 in sequence. The hook 9 is provided with an anti-falling card plate. The hanger 2 includes a transversely arranged cross frame 10 and an obliquely arranged inclined frame 11. The cross frame 10 and the oblique frame 11 are fixedly connected. A mounting groove is provided at the front end of the cross frame 10. An electric motor 12 is installed in the mounting groove. The electric motor 12 is connected to a control box. The electric motor 12 is connected to a screw rod 13. The screw rod 13 is made of thickened high-strength carbon steel and can withstand a bucket full of soil. A slide rail is provided in the mounting groove. The thread on the screw rod 13 is matched with a slider 14 slidably installed in the slide rail, and the front pulley 3 is fixed at the lower end of the slider 14.

[0028] When the bucket is lifted, the electric motor 12 is controlled to start, driving the slider 14 and the front pulley 3 to move backward, thereby driving the bucket close to the edge of the pile hole to facilitate the removal of the bucket. Conversely, the electric motor 12 is controlled to move the bucket in the opposite direction.

[0029] An embodiment is provided: the electric motor 12 and the hoisting device 7 are jointly connected to the control box, that is, when the bucket moves backward, the hoisting device 7 tightens the wire rope 8, and after the electric motor 12 stops, the hoisting device 7 stops. When the electric motor 12 moves forward, the hoisting device 7 synchronously releases the wire rope, ensuring that when the bucket moves forward and backward, the hoisting device 7 follows the tightening / releasing of the wire rope.

[0030] Another embodiment: An inclined slide groove 15 with the same inclination is provided on the inclined frame 11, and a tensioning wheel 16 is slidably installed in the inclined slide groove 15. The wire rope 8 is wound in the form of passing through the rear pulley 5, the middle pulley 4, the tensioning wheel 16, and the front pulley 3 in sequence and then connected to the hook 9. An arc plate is provided at the lower end of the tensioning wheel 16, one of which is used for allowing the wire rope 8 to pass through so that the wire rope 8 moves together when the tensioning wheel 16 moves up and down, and the other is to facilitate the fixing of the pull rod 18. A sliding hole 17 is provided at the lower end of the inclined slide groove 15, and a pull rod 18 is slidably installed in the sliding hole 17. One end of the pull rod 18 is connected to the tensioning wheel 16, and the other end of the pull rod 18 is connected to the spring 19. The other end of the spring 19 is connected to the electric telescopic rod, and the electric telescopic rod is connected to the control box.

[0031] When the electric motor 12 is started and the bucket moves backward, the electric telescopic rod synchronously pulls the tensioning wheel 16 to keep the wire rope 8 taut. When the electric motor 12 is reversed and the bucket moves forward, the electric push rod pushes the tensioning wheel 16 in the reverse direction to keep the wire rope 8 taut.

[0032] Furthermore, the hoisting device 7 mainly includes a drive motor 20, which is connected to the control box 6, and the drive motor 20 is coaxially connected to a small pulley 21, and the small pulley 21 is belt-connected to a large pulley 22 to achieve deceleration. The large pulley 22 is coaxially connected to a hoisting drum, and a steel wire rope 8 is wound around the hoisting drum. A synchronization device is provided at the front end of the steel wire rope 8 to ensure that the steel wire rope 8 is wound around the winding drum in sequence, to ensure the neatness of the wound steel wire rope 8 and to prevent random winding from causing bending damage to the steel wire rope 8.

[0033] An embodiment is provided: baffles 23 are fixed at both ends of the winch drum, and the synchronization device includes a bidirectional screw rod 24 rotatably mounted on the baffle plate 23 and located in front of the winch drum. The bidirectional screw rod 24 is a bidirectional thread with forward and reverse crosses, that is, after moving the end head, it automatically reverses through another thread. The bidirectional screw rod 24 is coaxially connected to a screw pulley 28, and the screw pulley 28 is belt-connected to a large pulley 22. The large pulley 22 is a double-groove pulley. A synchronous slider 25 is threadedly slidably mounted on the bidirectional screw rod 24. The pitch of the large pulley 22, the screw pulley 28, and the bidirectional screw rod 24 is set so that the moving speed of the synchronous slider 25 matches the winding speed. A plurality of limit rods 26 fixed on the baffle plate 23 are penetrated at the lower end of the synchronous slider 25. A through hole 27 for the wire rope 8 to pass through is opened on the synchronous slider 25. The wire rope 8 passes through the through hole 27, thereby driving the wire rope 8 to move and wind at the same time.

[0034] In order to better guide the winding of the steel wire rope 8 , two symmetrically arranged guide rollers 29 are rotatably installed at the front end of the synchronous slider 25 , and the steel wire rope 8 passes between the two guide rollers 29 after passing through the through hole.

[0035] In order to better guide the wire rope 8, two of the limit rods 26 are fixed up and down, and the wire rope 8 passes through the middle of the two limit rods 26, so that the wire rope 8 is limited in the up, down, left and right directions.

[0036] Furthermore, a counterweight frame 30 placed on the base frame 1 is fixed at the front end of the hoisting device 7, and the counterweight frame 30 is used to place the counterweight block, which facilitates the placement and management of the counterweight block.

[0037] When the depth of the manual hole excavation is deep, the construction workers need to use the lifting device to enter and exit the pile hole. At this time, the workers need to use a safety belt in conjunction with the fall arrester 31 to ensure the safety of the workers.

[0038] Furthermore, a support plate 32 is fixed to the front end of the horizontal frame 1, and an infrared detector 33 is fixed to the lower end of the support plate 32. The infrared detector 33 is connected to the control box 6 to detect whether there are construction workers in the area of ​​the pile hole to prevent the bucket from falling and causing harm to the workers when it rises and falls. When someone is detected under the infrared detector 33, the infrared detector 33 will sound an alarm, and the drive motor 20 can be controlled to stop according to the set scene. The depth of manual digging will generally not exceed 20 meters in consideration of safety factors. If it exceeds 20 meters, mechanical digging is generally used. The infrared detector 33 can be selected from a certain brand, model E3K-100-R20M, material ABS, detection distance 20 meters, working 24-240V, AC and DC universal, relying on relay output, wide angle of 5°, which is suitable for deep pile holes. If the depth of the pile hole is within 12 meters, a certain brand, model MC-565R can be selected, detection angle 110°, detection distance 12 meters, working voltage DC3V 1*CR123A lithium battery.

[0039] Furthermore, a vertical frame 34 is fixed at the front end of the base frame 1, and a rotating column 35 is fixed to the upper and lower ends of the vertical frame 34. The rear ends of the horizontal frame 10 and the inclined frame 11 are provided with a sleeve 36 that rotates on the rotating column 35 to realize the rotation of the hanger.

[0040] Through the signal coordination between the electric motor 12 and the hoisting device or the signal coordination between the electric motor 12 and the electric telescopic rod, the front pulley 3 can not only move forward and backward, but also ensure that the wire rope 8 is always tightened. The infrared detector 33 detects the workers in the pile hole, so that when someone is found in the area, an alarm is issued or a signal is sent to the drive motor 20 to stop. The synchronization device allows the wire rope 8 to be wound around the hoisting drum in turn without causing compression and bending damage to the wire rope 8.

[0041] Although the content of the utility model has been described in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.

Claims

1. An easy-to-operate and safe anti-slip pile manual hole digging and lifting device, comprising a base frame (1), the front end of the base frame (1) is rotatably connected to a hanger (2), a front pulley (3) and a middle pulley (4) are installed on the hanger (2), a rear pulley (5) is fixed to the front end of the base frame (1), a control box (6) is fixed to the upper end of the rear pulley (5), a winch (7) is fixed to the rear end of the base frame (1), a steel wire rope (8) is wound around the winch (7), the steel wire rope (8) is passed around the rear pulley (5), the middle pulley (4), the front pulley (3) in sequence, and then connected to a hook (9), characterized in that: The hanger (2) comprises a cross frame (10) and an inclined frame (11) fixedly connected to the cross frame (10); an electric motor (12) is installed inside the front end of the cross frame (10); a screw rod (13) is connected to the front end of the electric motor (12); a slider (14) is threadedly slidably installed on the screw rod (13); and a front pulley (3) is fixed to the lower end of the slider (14).

2. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: The inclined frame (11) is provided with an inclined slide groove (15), a tension wheel (16) is slidably installed in the inclined slide groove (15), and the steel wire rope (8) is passed around the rear pulley (5), the middle pulley (4), the tension wheel (16), and the front pulley (3) in sequence. A sliding hole (17) is provided at the lower end of the inclined slide groove (15), a pull rod (18) is slidably installed in the sliding hole (17), one end of the pull rod (18) is connected to the tension wheel (16), and the other end of the pull rod (18) is sleeved with a spring (19).

3. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: The hoisting device (7) comprises a driving motor (20), the driving motor (20) is connected to a control box (6), the driving motor (20) is coaxially connected to a small belt pulley (21), the small belt pulley (21) is belt-connected to a large belt pulley (22), the large belt pulley (22) is coaxially connected to a hoisting drum, a steel wire rope (8) is wound around the hoisting drum, and a synchronization device is provided at the front end of the steel wire rope (8).

4. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 3 is characterized in that: Baffles (23) are fixed at both ends of the hoisting drum. The synchronizing device comprises a bidirectional screw (24) rotatably mounted on the baffle (23) and located at the front end of the hoisting drum. A synchronous slider (25) is threadedly slidably mounted on the bidirectional screw (24). A limit rod (26) fixed on the baffle (23) is passed through the lower end of the synchronous slider (25). A through hole (27) for the steel wire rope (8) to pass through is formed on the synchronous slider (25). The bidirectional screw (24) is coaxially connected to a screw pulley (28), and the screw pulley (28) is belt-connected to the large pulley (22).

5. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 4 is characterized in that: A symmetrically arranged guide roller (29) is rotatably mounted on the front end of the synchronous slider (25), and the middle of the two guide rollers (29) corresponds to the through hole (27).

6. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 5 is characterized in that: The steel wire rope (8) passes through the middle of the two limiting rods (26).

7. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: The front end of the hoisting device (7) is provided with a counterweight frame (30) placed on the base frame (1).

8. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: The hanger (2) is equipped with a fall arrester (31).

9. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: A support plate (32) is fixed to the front end of the cross frame (10), an infrared detector (33) is fixed to the lower end of the support plate (32), and the infrared detector (33) is connected to the control box (6).

10. The easy-to-operate and safe anti-slip pile manual hole digging and lifting device according to claim 1 is characterized in that: A vertical frame (34) is fixed to the front end of the base frame (1), a rotating column (35) is fixed to the upper and lower ends of the vertical frame (34), and sleeves (36) sleeved on the rotating column are provided at the ends of the horizontal frame (10) and the inclined frame (11).