Fermentation tank convenient to clean
By designing the spray unit and adjustment unit in the fermenter, the problems of insufficient water flow erosion power and the inability to adjust the scraper shaking power are solved, achieving more efficient cleaning effect and stronger flexibility.
Patent Information
- Application Number
- CN202420861998.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-24
AI Technical Summary
During the cleaning process of existing fermentation tanks, the power of the water flow to wash the inner side wall is insufficient, resulting in unsatisfactory cleaning effect, and the scraper shake power cannot be adjusted, and the flexibility is insufficient.
A fermentation tank including a spray unit and a regulating unit is designed, and water flow is pumped to the spray head through a booster pump to enhance the flushing effect of the scraper and the inner side wall of the tank body; at the same time, through the threaded rod and the limit nut In combination, adjust the compressible distance of the support spring and adjust the shaking force of the scraper according to the dirt accumulation.
It significantly improves the flushing effect of the scraper and the inner side wall of the tank, enhances the flexibility of the device, can adjust the shaking force according to different dirt accumulation conditions, and improves the cleaning efficiency.
Smart Images

Figure CN222434429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation tanks, in particular to a fermentation tank which is easy to clean. Background Art
[0002] Fermentation tank refers to an industrial device used for microbial fermentation. Its main body is generally a cylindrical cylinder made of stainless steel plate with a volume of 1m 3 To hundreds of meters 3 A fermentation tank of qualified quality should have a strict and reasonable structure, be able to withstand steam sterilization, have a certain degree of operational flexibility, minimize internal accessories (avoid dead corners), have strong material and energy transfer performance, reduce pollution, be suitable for the production of a variety of products, and reduce energy consumption.
[0003] According to the authorization announcement number CN218982595U, a fermentation tank that is easy to clean is provided, including a tank body, the top and bottom ends of the tank body are provided with a feed port and a discharge port, a motor is fixedly connected to the surface of the tank body, and the motor drives the rotating shaft to rotate, so that the fixed rod and the sliding rod drive the scraper to rotate, so that the inner side wall and the bottom surface of the tank body can be cleaned, and when the rotating shaft rotates, multiple groups of support rods can drive the water inside the tank body to rotate and flush the inner wall of the tank body to improve the cleaning efficiency; at the same time, when the scraper contacts and squeezes the surface of the roller during the rotation process, it can The reaction force generated by the deformation of the support spring causes the scraper to vibrate violently, thereby shaking off the dirt on the scraper surface to prevent it from sticking. However, in this device, the power for water flow to flush the inner wall of the tank body is mainly the centrifugal force generated by the rotation of the support rod, and the impact force on the inner wall is insufficient, resulting in an unsatisfactory cleaning effect. Moreover, since the support spring is compressed to a fixed distance, the collision and shaking force on the scraper caused by its rebound is also the same, resulting in the inability to adjust the shaking force of the scraper according to the accumulation of dirt, and the device is not flexible. In order to solve the above problems, we provide a fermentation tank that is easy to clean. Utility Model Content
[0004] The utility model aims to provide a fermentation tank which is easy to clean, so as to solve the problems in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A fermentation tank that is easy to clean, comprising a tank body, wherein a feed port and a discharge port are respectively installed at the top and bottom of the tank body, a motor is fixedly installed at the top of the tank body, an output shaft at the bottom of the motor penetrates the inside of the tank body and is fixedly connected to a rotating shaft, a support rod and a telescopic rod are fixedly connected to the side wall of the rotating shaft, a mounting plate and a scraper are fixedly connected to the bottom end of the telescopic rod, and a slide plate is slidably connected to the inside of a groove body on one side of the tank body through a supporting spring;
[0007] A water tank and a booster pump are installed on one side of the tank body, the water inlet end of the booster pump is connected to the water tank, and the water outlet end thereof is fixedly connected to a connecting bottom pipe, a spray unit is arranged inside the tank body above the connecting bottom pipe, and an adjustment unit is arranged on one side of the slide plate.
[0008] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0009] In an optional scheme: the spray unit includes a diversion pipe located inside the tank body, the top end of the connecting bottom pipe and the bottom end of the diversion pipe are respectively fixedly connected with a first end ring and a second end ring, the second end ring is rotatably connected to the inner side of the connecting bottom pipe, the outer wall of the diversion pipe is fixedly connected with a limiting ring, the first end ring is clamped between the limiting ring and the second end ring, the main part of the diversion pipe is laid inside the rotating shaft and the support rod, and the side end of the diversion branch pipe of the diversion pipe passes through the side wall of the mounting plate and is fixedly connected with a spray head.
[0010] In an optional solution: the adjustment unit includes a threaded rod, one side of which is fixedly connected to the side wall of the slide plate, and the other side of the threaded rod passes through the outside of the tank body and is threadedly connected to a limiting nut.
[0011] In an optional solution: a plurality of support frames equidistantly distributed around the circumference are fixedly connected to the bottom end of the tank body.
[0012] In an optional solution, the number and position of the branch pipes of the shunt pipe correspond to the support rod one by one, and the portion of the branch pipes of the shunt pipe located between the support rod and the mounting plate adopts a retractable elastic hose structure.
[0013] In an optional solution, the inner diameter of the first end ring matches the outer diameter of the shunt tube.
[0014] In an optional solution: a space for accommodating a nozzle is reserved on the inner side of the scraper, and the edge of the inner side wall of the scraper is a rounded edge structure.
[0015] In an optional solution, only the portion of the screw of the threaded rod located outside the tank body is formed with threads.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] The utility model provides a spray unit, which can utilize a booster pump to pump water to a nozzle for spraying, to spray water on the scraper and the inner wall of the tank body, thereby simultaneously improving the flushing effect on the scraper itself and the inner wall of the tank body; at the same time, through the cooperation of the threaded rod and the limit nut, the compressible distance of the support spring can be changed, and the shaking force of the scraper can be adjusted according to the accumulation of dirt, thereby enhancing the flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is an internal cross-sectional view of the tank body of the present utility model.
[0020] Figure 3 For the utility model Figure 2 A partial enlarged view of point B in the middle.
[0021] Figure 4 For the utility model Figure 2 A partial enlarged view of point A in the middle.
[0022] Notes on the accompanying drawings: 1. tank body; 2. feed port; 3. discharge port; 4. motor; 5. rotating shaft; 6. support rod; 7. telescopic rod; 8. mounting plate; 9. scraper; 10. supporting spring; 11. slide plate; 12. water tank; 13. booster pump; 14. connecting bottom pipe; 15. diverter pipe; 16. first end ring; 17. second end ring; 18. limiting ring; 19. nozzle; 20. threaded rod; 21. limiting nut. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0024] Example 1
[0025] In one embodiment, Figure 1-Figure 4 As shown, a fermentation tank that is easy to clean includes a tank body 1, a feed port 2 and a discharge port 3 are respectively installed at the top and bottom of the tank body 1, a motor 4 is fixedly installed at the top of the tank body 1, the bottom output shaft of the motor 4 penetrates the inner side of the tank body 1 and is fixedly connected to a rotating shaft 5, a support rod 6 and a telescopic rod 7 are fixedly connected to the side wall of the rotating shaft 5, the support rod 6 is used to stir the raw materials or water flow in the tank body 1 to achieve fermentation and cleaning effects, the bottom end of the telescopic rod 7 is fixedly connected to a mounting plate 8 and a scraper 9, the scraper 9 is used to contact the inner side wall and the inner wall of the bottom end of the tank body 1 and rotate to clean it, and a slide plate 11 is slidably connected to the inside of the trough body on one side of the tank body 1 through a support spring 10;
[0026] The bottom end of the tank body 1 is fixedly connected to a plurality of support frames equidistantly distributed around the circumference, which can not only increase the stability of the tank body 1 during operation, but also lift the tank body 1 to facilitate discharging from the bottom end. A water tank 12 and a booster pump 13 are installed on one side of the tank body 1. The water inlet end of the booster pump 13 is connected to the water tank 12, and the water outlet end thereof is fixedly connected to a connecting bottom pipe 14;
[0027] A spray unit is provided above the connecting bottom pipe 14 and located inside the tank body 1. The spray unit is used to spray water directly on the scraper 9 and the inner wall of the tank body 1 without affecting the rotation of the scraper 9 to clean the inner wall of the tank body 1, so as to improve the cleaning effect. The spray unit includes a shunt pipe 15 located inside the tank body 1, and the top end of the connecting bottom pipe 14 and the bottom end of the shunt pipe 15 are respectively fixedly connected with a first end ring 16 and a second end ring 17, and the second end ring 17 is rotatably connected to the inner side of the connecting bottom pipe 14. The outer wall of the shunt pipe 15 is fixedly connected to a limiting ring 18, and the first end ring 16 is clamped between the limiting ring 18 and the second end ring 17. The inner diameter of the first end ring 16 matches the outer diameter of the shunt pipe 15. Through the matching sleeve connection of the first end ring 16, the second end ring 17 and the limiting ring 18, the connecting bottom pipe 14 and the shunt pipe 15 can be connected in a limited rotational connection in the vertical direction. , thereby ensuring that the water flows smoothly through the connecting bottom pipe 14 and the shunt pipe 15 without affecting the rotation of the rotating shaft 5 and the scraper 9, the main part of the shunt pipe 15 is laid inside the rotating shaft 5 and the support rod 6, the number and position of the shunt branch pipes of the shunt pipe 15 correspond to the support rod 6 one by one, the structural layout is reasonable, the side end of the shunt branch pipe of the shunt pipe 15 penetrates the side wall of the mounting plate 8 and is fixedly connected with a nozzle 19, and the part of the shunt branch pipe of the shunt pipe 15 located between the support rod 6 and the mounting plate 8 adopts a retractable elastic hose structure, this elastic hose structure can automatically adjust the length of the tube body by the expansion and contraction of the telescopic rod 7 when the scraper 9 passes through the collision unit, so as to ensure that the shaking of the scraper 9 is not hindered, the inner side of the scraper 9 is reserved with space for accommodating the nozzle 19, and the inner side wall edge of the scraper 9 is a rounded edge structure, the rounded structure of the scraper 9 can divert the sprayed water to the inner side wall of the tank body 1 to increase the spraying coverage;
[0028] Example 2
[0029] Different from Example 1, an adjustment unit is provided on one side of the slide plate 11, and the adjustment unit is used to adjust the shaking degree of the scraper 9 according to the accumulation of dirt to increase the flexibility of the device. The adjustment unit includes a threaded rod 20, one side of the threaded rod 20 is fixedly connected to the side wall of the slide plate 11, and the other side of the threaded rod 20 penetrates to the outside of the tank body 1 and is threadedly connected to the limiting nut 21. Only the part of the screw of the threaded rod 20 located on the outside of the tank body 1 is formed with threads to ensure that the slide plate 11 can move smoothly through the smooth section of the threaded rod 20 without hindering the normal shaking of the scraper 9.
[0030] Working principle: When using this device to clean the inside of the tank body 1, the starting motor 4 drives the rotating shaft 5 to start rotating, and the rotating shaft 5 drives the mounting plate 8 and the scraper 9 to rotate through the telescopic rod 7. At the same time, the booster pump 13 starts to pump the water in the water tank 12 to the nozzle 19 through the connecting bottom pipe 14 and the diversion pipe 15 in turn, and sprays it directly on the scraper 9 and the inner wall of the tank body 1 through the nozzle 19. The impact force of the water flow on the scraper 9 and the inner wall of the tank body 1 is enhanced compared with the centrifugal force of the rotation of the rotating shaft 5 and the support rod 6 in the past, thereby effectively improving the cleaning effect; and, by rotating the limit nut 21 located on one side of the tank body 1, its position on the threaded rod 20 can be changed, so as to change the sliding limit of the slide plate 11 and the compressible deformation degree of the support spring 10, so that the shaking force generated by the rebound of the scraper 9 by the support spring 10 can be adjusted according to the accumulation of dirt, so as to increase the flexibility of the device.
[0031] The above-mentioned embodiment discloses a fermentation tank which is easy to clean, wherein water is pumped from the water tank 12 to the nozzle 19 by the booster pump 13 and sprayed out, so as to directly spray water on the scraper 9 and the inner wall of the tank body 1, thereby improving the flushing effect; at the same time, by rotating the limit nut 21 to change its fixed position on the threaded rod 20, the sliding limit of the slide plate 11 and the compressible distance of the support spring 10 can be changed, and the shaking force of the scraper 9 can be adjusted according to the accumulation of dirt, and the flexibility of the device is enhanced.
[0032] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A fermentation tank that is easy to clean, comprising a tank body (1), wherein the top and bottom ends of the tank body (1) are respectively provided with a feed port (2) and a discharge port (3), a motor (4) is fixedly installed at the top end of the tank body (1), an output shaft at the bottom end of the motor (4) penetrates the inner side of the tank body (1) and is fixedly connected to a rotating shaft (5), a support rod (6) and a telescopic rod (7) are fixedly connected to the side wall of the rotating shaft (5), a mounting plate (8) and a scraper (9) are fixedly connected to the bottom end of the telescopic rod (7), and a slide plate (11) is slidably connected to the inside of a groove body on one side of the tank body (1) via a support spring (10); It is characterized in that A water tank (12) and a booster pump (13) are installed on one side of the tank body (1); the water inlet end of the booster pump (13) is connected to the water tank (12); the water outlet end is fixedly connected to a connecting bottom pipe (14); a spray unit is arranged above the connecting bottom pipe (14) and inside the tank body (1); and an adjustment unit is arranged on one side of the slide plate (11).
2. A fermentation tank that is easy to clean according to claim 1, characterized in that: The spray unit comprises a shunt pipe (15) located inside the tank body (1); the top end of the connecting bottom pipe (14) and the bottom end of the shunt pipe (15) are respectively fixedly connected with a first end ring (16) and a second end ring (17); the second end ring (17) is rotatably connected to the inner side of the connecting bottom pipe (14); the outer wall of the shunt pipe (15) is fixedly connected with a limit ring (18); the first end ring (16) is clamped between the limit ring (18) and the second end ring (17); the main body of the shunt pipe (15) is laid inside the rotating shaft (5) and the support rod (6); the side end of the shunt branch pipe of the shunt pipe (15) penetrates the side wall of the mounting plate (8) and is fixedly connected with a spray head (19).
3. The fermentation tank that is easy to clean according to claim 1, characterized in that: The adjustment unit comprises a threaded rod (20), one side of the threaded rod (20) is fixedly connected to the side wall of the slide plate (11), and the other side of the threaded rod (20) penetrates to the outside of the tank body (1) and is threadedly connected to a limit nut (21).
4. The fermentation tank that is easy to clean according to claim 1, characterized in that: The bottom end of the tank body (1) is fixedly connected to a plurality of support frames which are equidistantly distributed around the circumference.
5. The fermentation tank that is easy to clean according to claim 2, characterized in that: The number and position of the branch pipes of the diverter pipe (15) correspond to the support rod (6) one by one, and the portion of the branch pipes of the diverter pipe (15) located between the support rod (6) and the mounting plate (8) adopts a retractable elastic hose structure.
6. The fermentation tank that is easy to clean according to claim 2, characterized in that: The inner diameter of the first end ring (16) matches the outer diameter of the shunt tube (15).
7. The fermentation tank that is easy to clean according to claim 2, characterized in that: A space for accommodating a nozzle (19) is reserved on the inner side of the scraper (9), and the inner side wall edge of the scraper (9) is a rounded edge structure.
8. The fermentation tank that is easy to clean according to claim 3, characterized in that: The threaded rod of the threaded rod (20) is threaded only on the portion located outside the tank body (1).
Citation Information
Patent Citations
Fermentation tank convenient to clean
CN218982595U