Aluminum profile quenching device

By designing an aluminum profile quenching device, using a suction fan to quickly remove flue gas and expose aluminum profiles, the problems of cumbersome manual operation and serious flue gas pollution in the existing technology are solved, and efficient smoke exhaust and real-time observation and quenching are achieved. The effect of the state.

CN222434538UActive Publication Date: 2025-02-07湖北佑阳铝业有限公司
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Patent Information

Application Number
CN202421052325.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the processing of aluminum profiles, the prior art requires manual collection and transportation of the extruded aluminum profile to the sink of the quenching liquid, resulting in multiple quenching operations, generating a large amount of smoke, affecting the line of sight and not convenient for real-time observation of the quenching state .

Method used

An aluminum profile quenching device is designed to pump the flue gas into the collection chamber through a suction fan, and quickly discharge the flue gas through the smoke exhaust port, exposing the aluminum profile to facilitate observation of its status. The device includes a quenching pool, a suction mechanism and a quenching mechanism. The suction fan is electrically connected to the controller, and the air pump and the suction fan are operated simultaneously to improve the smoke exhaust efficiency.

Benefits of technology

This device can quickly remove the flue gas generated by quenching the aluminum profile, improve the smoke exhaust efficiency, and facilitate the observation of the quenching state of the aluminum profile, and solve the problems of cumbersome manual operation and serious flue gas pollution in the prior art.

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Abstract

The utility model discloses an aluminum profile quenching device which comprises a quenching pool, a suction mechanism and a quenching mechanism, a smoke outlet is formed in the side wall of the quenching pool, the suction mechanism comprises a suction fan communicated with the smoke outlet and a collecting bin communicated with the suction fan, the suction fan is electrically connected with a controller, and the collecting bin is electrically connected with the controller. The quenching mechanism comprises an air cylinder and a clamping assembly arranged at the telescopic end of the air cylinder, and the air cylinder is communicated with an air pump electrically connected with the controller through a hose. Smoke is sucked into the collecting bin through the suction fan, smoke generated during quenching of the aluminum profile can be quickly sucked into the smoke outlet, the aluminum profile is exposed, and therefore the aluminum profile can be quickly quenched. The state of the aluminum profile is convenient to observe.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an aluminum profile quenching device. Background Art

[0002] Quenching refers to a metal heat treatment process in which a metal workpiece is heated to an appropriate temperature and maintained for a period of time, and then immersed in a quenching medium for rapid cooling.

[0003] In the prior art, aluminum profiles need to be heated, extruded, and then quenched during the processing process to improve the overall strength. However, during the quenching, the extruded aluminum profiles need to be manually collected and transported to a water tank filled with quenching liquid. Generally, the same aluminum profile needs to be quenched multiple times, and a large amount of smoke will be generated, which affects the line of sight and is not convenient for real-time observation of the quenching status of the aluminum profile each time. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above-mentioned and / or existing problems in the use of aluminum profile quenching devices, the present utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide an aluminum profile quenching device, which can quickly draw the smoke generated by the quenching of the aluminum profile into the exhaust port by using a suction fan to draw the smoke into a collection bin, exposing the aluminum profile to facilitate observation of the state of the aluminum profile.

[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] An aluminum profile quenching device, comprising:

[0009] A quenching tank, wherein a side wall of the quenching tank is provided with a smoke exhaust port;

[0010] A suction mechanism, the suction mechanism comprising a suction fan connected to the smoke exhaust port and a collection bin connected to the suction fan, the suction fan being electrically connected to a controller;

[0011] The quenching mechanism comprises a cylinder and a clamping assembly arranged at the telescopic end of the cylinder. The cylinder is connected to an air pump electrically connected to a controller through a hose.

[0012] As a preferred solution of the aluminum profile quenching device described in the utility model, a grille is provided on the side wall of the smoke exhaust port, and a pressure relief valve is provided on the top of the collection bin.

[0013] As a preferred solution of the aluminum profile quenching device described in the utility model, a condenser is arranged inside the collecting bin, and supporting legs are respectively arranged at the bottom of the collecting bin and the quenching pool.

[0014] As a preferred solution of the aluminum profile quenching device described in the utility model, a sedimentation bin is provided at the bottom of the quenching pool, and a drain valve is provided at the bottom of the sedimentation bin.

[0015] As a preferred solution of the aluminum profile quenching device described in the utility model, the clamping assembly further includes a threaded seat, a threaded rod matched with the threaded seat, and a clamping block arranged at the front end of the threaded rod.

[0016] Compared with the prior art, the utility model has the following beneficial effects: this aluminum profile quenching device quenches the aluminum profile by injecting quenching liquid into the quenching pool, the smoke exhaust port is located on the inner side of the quenching pool, which is convenient for the smoke generated by quenching to enter, and the smoke is drawn into the collection bin by the suction fan, so the smoke generated by the quenching of the aluminum profile can be quickly drawn into the smoke exhaust port, and the air pump is controlled by the controller while the suction fan is started, so that the air pump and the suction fan run synchronously, especially when the aluminum profile is raised, the controller increases the power of the suction fan, improves the smoke exhaust efficiency, exposes the aluminum profile, and facilitates the observation of the state of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of an aluminum profile quenching device of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of an aluminum profile quenching device of the utility model;

[0020] Figure 3 The utility model is a kind of aluminum profile quenching device Figure 2 Schematic diagram of the structure of part a.

[0021] 100, quenching tank; 101, sedimentation bin; 102, drain valve; 110, smoke exhaust port; 200, suction mechanism; 210, suction fan; 220, collecting bin; 300, quenching mechanism; 310, cylinder; 320, clamping assembly; 321, threaded seat; 322, threaded rod; 323, clamping block. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention in detail, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged at a general scale, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0024] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] The utility model provides an aluminum profile quenching device, which can quickly draw the smoke generated by the aluminum profile quenching into a smoke exhaust port by drawing the smoke into a collection bin through a suction fan, and expose the aluminum profile, making it easy to observe the state of the aluminum profile.

[0026] Figure 1-Figure 3 The structure diagram of an aluminum profile quenching device according to the utility model is shown. Figure 1-Figure 3 In this embodiment, an aluminum profile quenching device is provided, and its main body includes a quenching pool 100, a suction mechanism 200 and a quenching mechanism 300.

[0027] A quenching liquid is injected into the quenching pool 100 to quench the aluminum profile. The smoke exhaust port 110 is located on the inner side of the quenching pool 100 to facilitate the entry of smoke generated by quenching. Specifically, the side wall of the quenching pool 100 is provided with a smoke exhaust port 110. In this embodiment, the side wall of the smoke exhaust port 110 is provided with a grille, the top of the collecting bin 220 is provided with a pressure relief valve, the bottom of the quenching pool 100 is provided with a sedimentation bin 101, and the bottom of the sedimentation bin 101 is provided with a drain valve 102;

[0028] The suction mechanism 200 draws the smoke into the collection bin 220 through the suction fan 210, and can quickly draw the smoke generated by the quenching of the aluminum profile into the smoke exhaust port 110, exposing the aluminum profile to facilitate observation of the state of the aluminum profile. While controlling the air pump through the controller, the suction fan 210 is controlled to start, so that the air pump and the suction fan 210 run synchronously. Especially when the aluminum profile is increased, the controller increases the power of the suction fan 210 to improve the smoke exhaust efficiency. Specifically, the suction mechanism 200 includes a suction fan 210 connected to the smoke exhaust port 110 and a collection bin 220 connected to the suction fan 210, and the suction fan 210 is electrically connected to the controller. In this embodiment, a condenser is arranged inside the collection bin 220, and legs are arranged at the bottom of the collection bin 220 and the quenching pool 100 respectively.

[0029] The quenching mechanism 300 controls the extension and retraction of the cylinder 310 through an air pump, and the clamping assembly 320 extends the clamped aluminum profile into the quenching liquid in the quenching pool 100 or takes it out. Specifically, the quenching mechanism 300 includes a cylinder 310 and a clamping assembly 320 arranged at the telescopic end of the cylinder 310. The cylinder 310 is connected to an air pump electrically connected to the controller through a hose. In this embodiment, the clamping assembly 320 also includes a threaded seat 321, a threaded rod 322 cooperating with the threaded seat 321, and a clamping block 323 arranged at the front end of the threaded rod 322.

[0030] Combination Figure 1-Figure 3 The specific use process of an aluminum profile quenching device of the present embodiment is as follows: the aluminum profile is quenched by injecting quenching liquid into the quenching pool 100, and the smoke exhaust port 110 is located on the inner side of the quenching pool 100, which is convenient for the smoke generated by quenching to enter. The smoke is sucked into the collection bin 220 by the suction fan 210, and the smoke generated by the quenching of the aluminum profile can be quickly sucked into the smoke exhaust port 110. While the controller controls the air pump, the suction fan 210 is controlled to start, so that the air pump and the suction fan 210 run synchronously. Especially when the aluminum profile is increased, the controller increases the power of the suction fan 210 to improve the smoke exhaust efficiency and expose the aluminum profile to facilitate the observation of the state of the aluminum profile.

[0031] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. An aluminum profile quenching device, characterized in that: include: A quenching tank (100), wherein a side wall of the quenching tank (100) is provided with a smoke exhaust port (110); A suction mechanism (200), the suction mechanism (200) comprising a suction fan (210) connected to the smoke exhaust port (110) and a collection bin (220) connected to the suction fan (210), the suction fan (210) being electrically connected to a controller; A quenching mechanism (300) comprises a cylinder (310) and a clamping assembly (320) arranged at the telescopic end of the cylinder (310); the cylinder (310) is connected to an air pump electrically connected to a controller via a hose.

2. The aluminum profile quenching device according to claim 1, characterized in that: The side wall of the smoke exhaust port (110) is provided with a grille, and the top of the collection bin (220) is provided with a pressure relief valve.

3. The aluminum profile quenching device according to claim 2, characterized in that: A condenser is disposed inside the collecting bin (220), and legs are disposed at the bottoms of the collecting bin (220) and the quenching tank (100), respectively.

4. The aluminum profile quenching device according to claim 3, characterized in that: A sedimentation bin (101) is provided at the bottom of the quenching tank (100), and a drain valve (102) is provided at the bottom of the sedimentation bin (101).

5. The aluminum profile quenching device according to claim 4, characterized in that: The clamping assembly (320) further comprises a threaded seat (321), a threaded rod (322) matched with the threaded seat (321), and a clamping block (323) arranged at the front end of the threaded rod (322).