Asphalt mixture gradation rapid detection equipment
By designing a rapid detection equipment for asphalt mixture graded with grinding discs, cleaning blocks, rubber scrapers and digital cameras, the problem of low detection efficiency in the prior art is solved, and the rapid and simplified grading of asphalt mixture is achieved. Test.
Patent Information
- Application Number
- CN202420904192.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the prior art, the rapid detection method for grading asphalt mixture requires separate polishing and cleaning of the sampled samples, which is complex in operation and low in detection efficiency.
A rapid detection equipment for asphalt mixture graded is designed, including flat trolleys, equipment boxes, transmission mechanisms, grinding discs, cleaning blocks, rubber scrapers and digital cameras. The asphalt road surface is polished by electric telescopic rods and servo motor drive grinding discs. , and quickly clean the sampling area using the transmission mechanism and bracket, and then the digital camera takes pictures and samples.
It realizes the rapid and simplified detection of asphalt mixture grading, avoids complex pre-treatment with various tools, and significantly improves the detection efficiency.
Smart Images

Figure CN222435156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection equipment, in particular to a rapid detection device for asphalt mixture gradation. Background Art
[0002] Asphalt mixture gradation refers to the process of mixing aggregates of different particle sizes in a certain proportion to meet specific engineering requirements. In asphalt mixtures, aggregates include coarse aggregates (such as gravel and crushed stone) and fine aggregates (such as sand and mineral powder). Grading refers to the classification and combination of these aggregates according to certain specifications and proportions.
[0003] A rapid detection method for aggregate gradation of asphalt concrete pavement in the prior art (publication number: CN102012356B) proposes a complete set of rapid determination methods for asphalt pavement gradation, including image acquisition of asphalt mixture cross section, aggregate information extraction and aggregate gradation conversion, based on the successful experience of using image processing technology in the field of asphalt mixtures. However, this method requires the sampling samples to be polished and cleaned separately before they can be photographed and analyzed, and the detection efficiency is low. Therefore, it is urgent to design an asphalt mixture gradation rapid detection device with more complete functions and higher detection efficiency. Utility Model Content
[0004] The utility model aims to solve the shortcomings of the prior art that tools need to be prepared separately to process samples before photographing and sampling, the operation is complicated, and the overall detection efficiency is low, and a rapid detection device for asphalt mixture gradation is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A rapid detection device for asphalt mixture gradation comprises a flatbed cart, an equipment box is fixedly installed on the top of the flatbed cart, a transmission mechanism is arranged in the equipment box, a bracket is slidably installed on the bottom of the flatbed cart, a cleaning block and a rubber scraper are detachably installed on the bottom of the bracket, a driving gear and a driven gear are rotatably installed on the bottom of the flatbed cart, a connecting rod is slidably installed in the middle of the bottom of the driving gear, a grinding disc is fixedly installed on the bottom of the connecting rod, two convex rafters are symmetrically arranged on the surface of the connecting rod, and a sliding groove matching the connecting rod is opened in the center of the surface of the driving gear.
[0007] As a further technical solution of the present utility model, the transmission mechanism includes a support shaft, an adjusting rod and a Z-shaped plate. The two ends of the support shaft are respectively fixedly installed on both sides of the equipment box. The middle of the adjusting rod is rotatably sleeved on the surface of the support shaft. Waist groove holes are provided on the surfaces of both ends of the adjusting rod. The Z-shaped plate is slidably installed on one side of the equipment box, and the top of the Z-shaped plate is slidably installed in the waist groove hole at one end of the adjusting rod.
[0008] As a further technical solution of the present utility model, an electric telescopic rod is fixedly installed on one side inside the equipment box. The telescopic end of the electric telescopic rod is fixedly installed with one side of a Z-shaped plate. A servo motor is fixedly installed on the other side of the Z-shaped plate, and the output end of the servo motor is fixedly installed with the top end of a connecting rod.
[0009] As a further technical solution of the present utility model, the bracket has a "C"-shaped structure with an upward opening. A connecting shaft is fixedly installed between the open ends of the bracket. The connecting shaft is slidably installed in a waist-shaped slot hole opened at the other end of the adjusting rod. Square slot holes adapted to the two vertical rods of the bracket are opened at the bottom of the flatbed cart.
[0010] As a further technical solution of the present utility model, the driving gear and the driven gear are meshed. A shooting window penetrating through its surface is opened at the bottom of the driven gear. The diameter and the number of teeth of the driving gear are both smaller than those of the driven gear.
[0011] As a further technical solution of the present utility model, a digital camera and an image processor are fixedly installed on the other side inside the equipment box. A handrail is provided on one side of the top of the flatbed cart, and an operation terminal is fixedly installed on the top of the handrail.
[0012] As a further technical solution of the present utility model, a slot hole adapted to the shooting end of the digital camera is opened at the bottom of the flatbed cart.
[0013] The beneficial effects of the present utility model are as follows:
[0014] By providing a grinding disc, a cleaning block and a rubber squeegee, and installing them on the flatbed cart along with the digital camera. After reaching the sampling area, start the electric telescopic rod to drive the grinding disc to gradually descend through the transmission mechanism. At the same time, start the servo motor to drive the grinding disc to polish the asphalt pavement through the connecting rod. Then raise the grinding disc through the transmission mechanism, so that the rubber squeegee and the cleaning block are in contact with the ground, and push the flatbed cart to quickly clean the polished area. Then move the flatbed cart to align the digital camera lens with the cleaned sampling area for shooting and sampling, avoiding carrying various tools for complex pretreatment, and improving the efficiency of the equipment for detecting the gradation of asphalt mixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural view of a rapid detection device for the gradation of asphalt mixture proposed by the present utility model;
[0016] Figure 2 is a schematic bottom view of a rapid detection device for the gradation of asphalt mixture proposed by the present utility model;
[0017] Figure 3This is a schematic diagram of the internal structure of an equipment box of an asphalt mixture gradation rapid detection device proposed by the utility model;
[0018] Figure 4 The utility model discloses a schematic diagram of the structure of an adjusting rod of a rapid detection device for asphalt mixture gradation.
[0019] In the figure: 1. Flatbed cart; 2. Equipment box; 3. Bracket; 4. Cleaning block; 5. Rubber scraper; 6. Grinding disc; 7. Connecting rod; 8. Driving gear; 9. Driven gear; 10. Shooting window; 11. Connecting shaft; 12. Support shaft; 13. Adjusting rod; 14. Servo motor; 15. Z-type plate; 16. Electric telescopic rod; 17. Digital camera; 18. Image processor; 19. Operation terminal. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] Please see attached Figure 1 -Attached Figure 4A rapid detection device for asphalt mixture gradation includes a flatbed cart 1, a device box 2 is fixedly installed on the top of the flatbed cart 1, a transmission mechanism is arranged in the device box 2, a bracket 3 is slidably installed at the bottom of the flatbed cart 1, a cleaning block 4 and a rubber scraper 5 are detachably installed at the bottom of the bracket 3, a driving gear 8 and a driven gear 9 are rotatably installed at the bottom of the flatbed cart 1, a connecting rod 7 is slidably installed in the middle of the bottom of the driving gear 8, a grinding disc 6 is fixedly installed at the bottom of the connecting rod 7, two convex rafters are symmetrically arranged on the surface of the connecting rod 7, a sliding groove adapted to the connecting rod 7 is opened in the center of the surface of the driving gear 8, and the transmission mechanism includes a support shaft 1 2. Adjustment rod 13 and Z-shaped plate 15. Both ends of support shaft 12 are fixedly installed on both sides of equipment box 2. The middle of adjustment rod 13 is rotatably sleeved on the surface of support shaft 12. Both ends of adjustment rod 13 are provided with waist groove holes. Z-shaped plate 15 is slidably installed on one side of equipment box 2. The top of Z-shaped plate 15 is slidably installed in the waist groove hole at one end of adjustment rod 13. One side of equipment box 2 is fixedly installed with electric telescopic rod 16. The telescopic end of electric telescopic rod 16 is fixedly installed with one side of Z-shaped plate 15. The other side of Z-shaped plate 15 is fixedly installed with servo motor 14. The output end of servo motor 14 is fixedly installed with the top of connecting rod 7.
[0024] When in use, after pushing the equipment to the sampling area, start the electric telescopic rod 16 to drive the grinding disc 6 to gradually descend through the transmission mechanism, and at the same time start the servo motor 14 to drive the grinding disc 6 to grind the asphalt pavement through the connecting rod 7, and then raise the grinding disc 6 through the transmission mechanism, and drive the bracket 3 to slide toward the ground through the adjustment rod 13 in the transmission mechanism, so that the rubber scraper 5 and the cleaning block 4 are against the ground, and push the flatbed cart 1 to quickly clean the grinding area, and then move the flatbed cart 1 so that the camera of the digital camera 17 is aimed at the cleaned sampling area, and at the same time the servo motor 14 is started, and drives the active gear 8 to rotate through the connecting rod 7, and the active gear 8 further drives the driven gear 9 to rotate until the shooting window 10 is aligned with the slot hole for shooting opened on the flatbed cart 1, and then the digital camera 17 takes pictures and samples, and the whole sampling process is fast and simple, avoiding the need to carry various tools for complicated pre-processing, thereby improving the efficiency of the equipment in asphalt mixture gradation detection.
[0025] In this embodiment, the bracket 3 is in a "C" - shaped structure with an upward opening. A connecting shaft 11 is fixedly installed between the open ends of the bracket 3. The connecting shaft 11 is slidably installed in an oblong slot hole opened at the other end of the adjusting rod 13. Square slot holes adapted to the two vertical rods of the bracket 3 are opened at the bottom of the flatbed cart 1. The driving gear 8 and the driven gear 9 are meshed. A photographing window 10 penetrating through its surface is opened at the bottom of the driven gear 9. The diameter and the number of teeth of the driving gear 8 are both smaller than those of the driven gear 9. A digital camera 17 and an image processor 18 are fixedly installed on the other side inside the equipment box 2. One side of the top of the flatbed cart 1 is provided with a handrail, and an operation terminal 19 is fixedly installed on the top of the handrail. A slot hole adapted to the photographing end of the digital camera 17 is opened at the bottom of the flatbed cart 1.
[0026] During use, the bracket 3 slides up and down along the square slot holes opened on the flatbed cart 1. Whenever the grinding disc 6 finishes grinding and moves upward, the bracket 3 will slide down, driving the cleaning block 4 and the rubber strip 5 to abut against the ground after grinding. Pushing the equipment can clean the grinding area, facilitating subsequent photographing and sampling, and the sampling effect is better. The driven gear 9 is set to block the photographing end of the digital camera 17 during grinding, playing a protective role for the digital camera 17. After cleaning, the photographing window 10 opened on the surface of the driven gear 9 will align with the digital camera, facilitating photographing. During the actual use process, it can be set that a storage battery is installed inside the equipment box 2, so that the operation terminal 19, the digital camera 17, the image processor 18, the servo motor 14, and the electric telescopic rod 16 are all connected to the storage battery in an electrically connected manner. It can also be connected to an external power supply through wires. The specific connection methods and working principles of multiple electrical components are well - known technologies in this field and will not be elaborated here.
[0027] From the above description, it can be seen that the above - mentioned embodiments of the present invention achieve the following technical effects: During use, first, the equipment is pushed to the area to be sampled, and then the electric telescopic rod 16 is started to drive the grinding disc 6 to gradually descend through the transmission mechanism. At the same time, the servo motor 14 is started to drive the grinding disc 6 to grind the asphalt pavement through the connecting rod 7 until the grinding depth reaches the required value. Then, the grinding disc 6 is raised through the transmission mechanism, and at the same time, the adjusting rod 13 in the transmission mechanism drives the bracket 3 to slide towards the ground, so that the rubber scraping strip 5 and the cleaning block 4 abut against the ground. Pushing the flatbed cart 1 can quickly clean the grinding area. Move the flatbed cart 1 so that the camera of the digital camera 17 is aligned with the sampled area after cleaning. At the same time, the servo motor 14 is started, driving the driving gear 8 to rotate through the connecting rod 7, and the driving gear 8 further drives the driven gear 9 to rotate until the photographing window 10 is aligned with the slot hole for photographing opened on the flatbed cart 1. Then, the digital camera 17 takes a sample photograph. The entire sampling process is fast and simple. The photographed pictures are converted into relevant signals by the image processor 18 and presented on the operation terminal 19, facilitating the staff to record.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A rapid detection device for asphalt mixture gradation, comprising a flatbed cart (1), characterized in that: A device box (2) is fixedly installed on the top of the flat trolley (1). A transmission mechanism is arranged inside the device box (2). A bracket (3) is slidably installed at the bottom of the flat trolley (1). A cleaning block (4) and a rubber squeegee (5) are detachably installed at the bottom of the bracket (3). A driving gear (8) and a driven gear (9) are rotatably installed at the bottom of the flat trolley (1). A connecting rod (7) is slidably installed in the middle of the bottom of the driving gear (8). A grinding disc (6) is fixedly installed at the bottom of the connecting rod (7). Two convex ribs are symmetrically arranged on the surface of the connecting rod (7). A chute adapted to the connecting rod (7) is opened at the center of the surface of the driving gear (8). The transmission mechanism includes a support shaft (12), an adjusting rod (13) and a Z-shaped plate (15). Both ends of the support shaft (12) are respectively fixedly installed on both sides inside the device box (2). The middle of the adjusting rod (13) is rotatably sleeved on the surface of the support shaft (12). Waist slot holes are opened on the surfaces of both ends of the adjusting rod (13). The Z-shaped plate (15) is slidably installed on one side inside the device box (2). The top of the Z-shaped plate (15) is slidably installed in the waist slot hole at one end of the adjusting rod (13). An electric telescopic rod (16) is fixedly installed on one side inside the device box (2). The telescopic end of the electric telescopic rod (16) is fixedly installed on one side of the Z-shaped plate (15). A servo motor (14) is fixedly installed on the other side of the Z-shaped plate (15). The output end of the servo motor (14) is fixedly installed on the top end of the connecting rod (7).
2. The asphalt mixture gradation rapid detection device according to claim 1 is characterized in that: The bracket (3) has a "C"-shaped structure with an upward opening. A connecting shaft (11) is fixedly installed between the open ends of the bracket (3). The connecting shaft (11) is slidably installed in the waist slot hole opened at the other end of the adjusting rod (13). Square slot holes adapted to the two vertical rods of the bracket (3) are opened at the bottom of the flat trolley (1).
3. The asphalt mixture gradation rapid detection device according to claim 1 is characterized in that: The driving gear (8) and the driven gear (9) are meshed. A shooting window (10) penetrating through its surface is opened at the bottom of the driven gear (9). The diameter and the number of teeth of the driving gear (8) are both smaller than those of the driven gear (9).
4. The asphalt mixture gradation rapid detection device according to claim 1 is characterized in that: A digital camera (17) and an image processor (18) are fixedly installed on the other side inside the device box (2). An armrest is arranged on one side of the top of the flat trolley (1). An operation terminal (19) is fixedly installed on the top of the armrest.
5. The asphalt mixture gradation rapid detection device according to claim 1 is characterized in that: A slot hole adapted to the shooting end of the digital camera (17) is opened at the bottom of the flat trolley (1).
Citation Information
Patent Citations
Quick test method for aggregate grade of asphalt concrete pavement
CN102012356B