Resistance reducing device of air compressor

By designing the resistance reduction device of the air compressor, using wave-shaped heat dissipation fins and fan blowing methods, the problems of high gas resistance and energy consumption of traditional air compressor coolers are solved, and the heat exchange efficiency and energy consumption are improved. Effect.

CN222436553UActive Publication Date: 2025-02-07ZHANGJIAGANG YINGDING GASES CO LTD
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Patent Information

Application Number
CN202420518963.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-18
Publication Date
2025-02-07
Estimated Expiration
2034-03-18

AI Technical Summary

Technical Problem

Traditional air compressor coolers have high gas resistance and energy consumption problems, which limits the production efficiency of equipment and increases the energy costs of enterprises.

Method used

A resistance reduction device for air compressors is designed, including a frame, a cooling tube, a flow shield and a wavy heat dissipation fin. The cooling fins are fixedly installed on both sides of the frame body and blow air through the cooling fins with a fan to achieve gas cooling.

Benefits of technology

It improves the heat exchange efficiency of the air compressor, reduces gas resistance, thereby reducing energy consumption, improving equipment reliability and production efficiency, and reducing the production costs of enterprises.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of resistance reduction of cooling mechanisms of air compressors, in particular to a resistance reduction device of an air compressor, which adopts the technical scheme that the resistance reduction device comprises a frame body, a cooling pipe penetrates through the frame body, flow guide covers are fixedly mounted on two sides of the frame body respectively, and the resistance reduction device further comprises radiating fins; the heat dissipation fins are fixedly installed on the two sides in the frame body. Wherein the mounting plates are welded and mounted at the upper and lower ends of the radiating fins respectively; wherein the radiating fins are designed to be of a wavy structure. The utility model solves the problems that the traditional air compressor equipment has higher air resistance and energy consumption, so that the production efficiency of the equipment is limited, and the energy cost of an enterprise is also increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of resistance reduction of air compressor cooling mechanisms, in particular to an air compressor resistance reduction device. Background Art

[0002] As an important compression mechanical equipment, air compressor is widely used in modern industrial production. Its role is not limited to providing high-quality compressed air for various mechanical equipment in the production process, but also an important energy consumption point in production.

[0003] Traditional air compressor cooler equipment has high gas resistance and energy consumption problems, which not only limits the production efficiency of the equipment, but also increases the energy cost of the enterprise. Utility Model Content

[0004] The purpose of the utility model is to provide an air compressor resistance reducing device, which has the advantages of improving the heat exchange efficiency of the air compressor and reducing gas resistance, thereby reducing energy consumption, improving equipment reliability and production efficiency, and reducing the production cost of the enterprise. It solves the problem of high gas resistance and energy consumption in traditional air compressor equipment, which not only limits the production efficiency of the equipment, but also increases the energy cost of the enterprise.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an air compressor resistance reduction device, comprising a frame, a cooling pipe passing through the frame, air guide covers fixedly installed on both sides of the frame, and heat dissipation fins;

[0006] The heat dissipation fins are fixedly installed on both sides of the frame;

[0007] Wherein, mounting plates are welded and mounted on the upper and lower ends of the heat dissipation fins respectively;

[0008] Among them, the heat dissipation fins adopt a wavy structure design.

[0009] When using an air compressor resistance reduction device in the present technical solution, the cooling tube is installed on the inner side of the frame through the reserved hole, and the two ends of the cooling tube pass through the reserved holes respectively and extend to the outside of the frame. At this time, the heat dissipation fins can be fixedly installed on the inner side of the frame through the connecting plate, and the two heat dissipation fins are respectively clamped on both sides of the cooling tube, and the air guide covers are installed on both sides of the frame respectively, and the fan body is installed on the air guide cover on one side of the frame. When in use, the fan body can blow air to the heat dissipation fins through the air guide cover, so that the gas in the cooling tube is cooled by passing through the heat dissipation fins and with the help of heat conduction. In addition, the heat dissipation fins are designed with a wavy structure, so as to increase the air flow path and reduce the air resistance, so that the air can pass through the heat dissipation fins more smoothly, and under the action of the air guide cover, the wind force can be more concentrated.

[0010] Preferably, a base is fixedly installed at the bottom of the frame, a reserved hole is opened at the top of the front end of the frame, a reserved hole is opened at the bottom of the back of the frame, and connecting frames are welded and installed on both sides of the outer wall of the frame.

[0011] A base is fixedly installed at the bottom of the frame, so that the frame can be supported by the base. At the same time, a reserved hole is opened at the top of the front end of the frame, and a reserved hole is opened at the bottom of the back of the frame, so that the cooling pipe can pass through conveniently. At the same time, connecting frames are welded and installed on both sides of the outer wall of the frame, so as to facilitate the fixed installation of the air deflector.

[0012] Preferably, the cooling pipe is distributed in an S shape inside the frame, the front end of the cooling pipe passes through the reserved hole at the top of the front end of the frame, and the rear end of the cooling pipe passes through the reserved hole at the bottom of the back of the frame.

[0013] By distributing the cooling pipe in an S shape inside the frame, the contact area between the cooling pipe and the heat dissipation fins is increased. At the same time, the front end of the cooling pipe passes through the reserved hole at the top of the front end of the frame, and the rear end of the cooling pipe passes through the reserved hole at the bottom of the back of the frame, thereby achieving the purpose of positioning the cooling pipe on the inside of the frame through the reserved hole.

[0014] Preferably, there are two air deflectors, and opposite sides of the two air deflectors are fixedly connected to the connecting frame by mounting screws respectively, and the fan body is fixedly mounted on the air deflector on one side of the frame.

[0015] The connection stability of the air deflectors is improved by fixing the two opposite sides of the air deflectors to the connecting frame by installing screws. At the same time, the fan body is fixedly installed on the air deflector on one side of the frame, so that wind can be input to the inner side of the frame through the fan body through the air deflector.

[0016] Preferably, the number of the heat dissipation fins is two, and both heat dissipation fins are designed with copper material, and opposite sides of the two heat dissipation fins are respectively in contact with the outer wall of the cooling tube but are not fixedly connected.

[0017] By designing both heat sinks with copper material, the thermal conductivity of the heat sinks is improved. At the same time, the two heat sinks are in contact with the outer wall of the cooling tube on opposite sides but are not fixedly connected, so that the gas inside the cooling tube can be cooled by heat conduction.

[0018] Preferably, the mounting plate is fixedly connected to the inner side of the frame body by mounting screws.

[0019] The mounting plate is fixedly connected to the inner side of the frame body by mounting screws, so that disassembly and assembly are convenient and quick.

[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0021] The utility model provides heat dissipation fins, and fixes the heat dissipation fins on both sides of the frame. At the same time, the upper and lower ends of the heat dissipation fins are respectively welded with mounting plates, and the heat dissipation fins adopt a wavy structure design. During the specific operation, the cooling tube is installed on the inner side of the frame through the reserved hole, and the two ends of the cooling tube pass through the reserved holes respectively and extend to the outside of the frame. At this time, the heat dissipation fins can be fixedly installed on the inner side of the frame through the connecting plate, and the two heat dissipation fins are respectively clamped on both sides of the cooling tube, and the air guide covers are respectively installed on both sides of the frame, and the air guide covers on one side of the frame are installed The fan body can blow air to the cooling fins through the air guide cover when it is in use, so that the gas in the cooling tube is cooled by heat conduction through the cooling fins, and the cooling fins are designed with a wavy structure to increase the air flow path and reduce air resistance, so that the air can pass through the cooling fins more smoothly, and under the action of the air guide cover, the wind force can be more concentrated, thereby improving the heat exchange efficiency of the air compressor and reducing gas resistance, thereby reducing energy consumption, improving equipment reliability and production efficiency, and reducing the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 3 It is a schematic diagram of the frame connection structure of the utility model.

[0025] In the figure: 1. Base; 2. Cooling pipe; 3. Fan body; 4. Connecting frame; 5. Frame; 6. Air guide cover; 7. Mounting plate; 8. Heat dissipation fins; 9. Reserved holes. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example

[0028] like Figure 1 , Figure 2 and Figure 3As shown, the utility model provides an embodiment: an air compressor resistance reduction device, including a frame 5, a cooling pipe 2 passes through the frame 5, and air guide covers 6 are fixedly installed on both sides of the frame 5, and also includes heat dissipation fins 8;

[0029] Specifically, the heat dissipation fins 8 are fixedly mounted on both sides of the frame 5;

[0030] Wherein, the upper and lower ends of the heat dissipation fins 8 are respectively welded with mounting plates 7;

[0031] The heat dissipation fins 8 are designed with a wave-shaped structure.

[0032] By setting the heat dissipation fins 8, and fixing the heat dissipation fins 8 on both sides of the inside of the frame 5, at the same time, the upper and lower ends of the heat dissipation fins 8 are respectively welded with mounting plates 7, and the heat dissipation fins 8 adopt a wavy structure design. During the specific operation, the cooling tube 2 is installed on the inner side of the frame 5 through the reserved hole 9, and the two ends of the cooling tube 2 pass through the reserved holes 9 respectively and extend to the outside of the frame 5. At this time, the heat dissipation fins 8 can be fixedly installed on the inner side of the frame 5 through the connecting plate, and the two heat dissipation fins 8 are respectively clamped on both sides of the cooling tube 2, and the air guide cover 6 is installed on both sides of the frame 5, and the air guide cover 6 on one side of the frame 5 A fan body 3 is installed on it, so that when it is in use, air can be blown toward the heat dissipation fins 8 through the fan body 3 through the air guide cover 6, so that the gas in the cooling tube 2 is cooled by heat conduction through the heat dissipation fins 8, and the heat dissipation fins 8 are designed with a wavy structure, so as to increase the air flow path and reduce the air resistance, so that the air can pass through the heat dissipation fins 8 more smoothly, and under the action of the air guide cover 6, the wind force can be more concentrated, thereby improving the heat exchange efficiency of the air compressor and reducing the gas resistance, thereby reducing energy consumption, improving equipment reliability and production efficiency, and reducing the production cost of the enterprise.

[0033] Furthermore, a base 1 is fixedly installed at the bottom of the frame 5, a reserved hole 9 is opened at the top of the front end of the frame 5, a reserved hole 9 is opened at the bottom of the back of the frame 5, and connecting frames 4 are welded and installed on both sides of the outer wall of the frame 5.

[0034] A base 1 is fixedly installed at the bottom of the frame 5, so that the frame 5 can be supported by the base 1. At the same time, a reserved hole 9 is opened at the top of the front end of the frame 5, and a reserved hole 9 is opened at the bottom of the back of the frame 5, so that the cooling pipe 2 can pass through conveniently. At the same time, connecting frames 4 are welded and installed on both sides of the outer wall of the frame 5, so as to facilitate the fixed installation of the air deflector 6.

[0035] Furthermore, the cooling pipe 2 is distributed in an S shape inside the frame 5 , the front end of the cooling pipe 2 passes through the reserved hole 9 at the top of the front end of the frame 5 , and the rear end of the cooling pipe 2 passes through the reserved hole 9 at the bottom of the back of the frame 5 .

[0036] By distributing the cooling tube 2 in an S shape on the inner side of the frame 5, the contact area between the cooling tube 2 and the heat dissipation fins 8 is increased. At the same time, the front end of the cooling tube 2 passes through the reserved hole 9 at the top of the front end of the frame 5, and the rear end of the cooling tube 2 passes through the reserved hole 9 at the bottom of the back side of the frame 5, thereby achieving the purpose of positioning the cooling tube 2 on the inner side of the frame 5 through the reserved hole 9.

[0037] Furthermore, there are two air deflectors 6 , and opposite sides of the two air deflectors 6 are fixedly connected to the connecting frame 4 by mounting screws, and the fan body 3 is fixedly mounted on the air deflector 6 on one side of the frame 5 .

[0038] The connection stability of the air deflector 6 is improved by fixing the two opposite sides of the air deflector 6 to the connecting frame 4 by installing screws. At the same time, the fan body 3 is fixedly installed on the air deflector 6 on one side of the frame 5, so that wind force can be input to the inner side of the frame 5 through the fan body 3 through the air deflector 6.

[0039] Furthermore, there are two heat dissipation fins 8, both of which are made of copper. The opposite sides of the two heat dissipation fins 8 are in contact with the outer wall of the cooling tube 2 respectively but are not fixedly connected.

[0040] By designing both heat dissipating fins 8 with copper material, the thermal conductivity of the heat dissipating fins 8 is improved. At the same time, the opposite sides of the two heat dissipating fins 8 are in contact with the outer wall of the cooling tube 2 but not fixedly connected, so that the gas inside the cooling tube 2 can be cooled by heat conduction.

[0041] Furthermore, the mounting plate 7 is fixedly connected to the inner side of the frame body 5 by means of mounting screws.

[0042] The mounting plate 7 is fixedly connected to the inner side of the frame body 5 by means of mounting screws, thereby making assembly and disassembly convenient and quick.

[0043] When the utility model is used, the cooling tube 2 is installed on the inner side of the frame 5 through the reserved hole 9, and the two ends of the cooling tube 2 pass through the reserved holes 9 respectively and extend to the outside of the frame 5. At this time, the heat dissipation fins 8 can be fixedly installed on the inner side of the frame 5 through the connecting plate, and the two heat dissipation fins 8 are respectively clamped on the two sides of the cooling tube 2, and the air guide 6 is installed on the two sides of the frame 5 respectively, and the fan body 3 is installed on the air guide 6 on one side of the frame 5. Therefore, when in use, the fan body 3 can blow air to the heat dissipation fins 8 through the air guide 6, so that the gas in the cooling tube 2 is cooled by the heat dissipation fins 8 and the heat conduction. Moreover, the heat dissipation fins 8 adopt a wavy structure design, so as to increase the air flow path and reduce the air resistance, so that the air can pass through the heat dissipation fins 8 more smoothly, and under the action of the air guide 6, the wind force can be more concentrated.

[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An air compressor resistance reduction device, comprising a frame (5), a cooling pipe (2) passing through the frame (5), and air guide covers (6) fixedly mounted on both sides of the frame (5), characterized in that: Also includes: Heat dissipation fins (8) are fixedly mounted on both sides of the frame (5); Wherein, the upper and lower ends of the heat dissipation fin (8) are respectively welded with mounting plates (7); Wherein, the heat dissipation fins (8) adopt a wave-shaped structural design.

2. The air compressor resistance reduction device according to claim 1, characterized in that: A base (1) is fixedly installed at the bottom of the frame (5), a reserved hole (9) is opened at the top of the front end of the frame (5), a reserved hole (9) is opened at the bottom of the back of the frame (5), and connecting frames (4) are respectively welded and installed on both sides of the outer wall of the frame (5).

3. The air compressor resistance reduction device according to claim 1, characterized in that: The cooling pipe (2) is distributed in an S shape inside the frame (5), the front end of the cooling pipe (2) passes through a reserved hole (9) at the top of the front end of the frame (5), and the rear end of the cooling pipe (2) passes through a reserved hole (9) at the bottom of the back of the frame (5).

4. The air compressor resistance reduction device according to claim 1, characterized in that: There are two air guide covers (6), and opposite sides of the two air guide covers (6) are fixedly connected to the connecting frame (4) by means of mounting screws. The fan body (3) is fixedly mounted on the air guide cover (6) on one side of the frame (5).

5. The air compressor resistance reduction device according to claim 1, characterized in that: There are two heat dissipation fins (8), both of which are made of copper. The opposite sides of the two heat dissipation fins (8) are in contact with the outer wall of the cooling tube (2) but are not fixedly connected.

6. The air compressor resistance reduction device according to claim 1, characterized in that: The mounting plate (7) is fixedly connected to the inner side of the frame (5) via mounting screws.