Welding copper bottom ring
By adopting a combined structure of arc segments and arc cover plates in the copper bottom ring, combined with the use of cuttings and high-temperature-resistant sealant, the large workload and welding defects caused by the existing copper bottom ring welding method are solved, and the problem of high-volume welding is achieved. More efficient production and better use effect.
Patent Information
- Application Number
- CN202421103239.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The welding method of existing copper bottom rings leads to high workload and high cost, and the weld is located inside the bottom ring, making it difficult to ensure full welding, and welding defects are prone to occur, resulting in the inability to circulate cooling water.
The combined structure of arc segments and arc cover plates is adopted. Through the coordination of inserts and the slots on the top of the partition plate, and high-temperature-resistant sealant, the partition plate and arc cover plate are achieved to reduce welding workload.
It reduces the welding workload in copper bottom ring production, improves production efficiency, reduces the chance of welding defects, and has good use effect.
Smart Images

Figure CN222438525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting equipment, in particular to a welding copper bottom ring. Background Art
[0002] The copper bottom ring is one of the important parts of the combined electrode holder of the submerged arc furnace. It is installed at the bottom of the motor holder and is mainly used to prevent the high-temperature flue gas from ablating the conductive tubes, contact elements and other parts inside the electrode holder. It is of great significance to the safe and economical operation of the submerged arc furnace.
[0003] At present, most commonly used copper bottom rings adopt welding to fix various components, so as to facilitate the processing of the cooling water flow channel inside. For example, the patent with announcement number CN216898404U discloses a bottom ring of an industrial silicon furnace electrode holder, which is provided with a semicircular monomer, two coaxially arranged semicircular water-proof vertical plates are arranged inside the semicircular monomer, and inner sealed water-proof plates are arranged at both ends of the semicircular water-proof vertical plates to form a serpentine flow channel. By arranging a water inlet pipe and a water outlet pipe, the water inlet pipe injects cooling water into the interior of the semicircular monomer, and the water flows out from the water outlet pipe through the serpentine flow channel. The water channel is tightly closed without any gaps, and the water flow does not take shortcuts, which will not cause the water flow in the water channel outside the bottom ring to be stagnant. The three water channels are heated evenly, the entire bottom ring is heated evenly and does not deform, the outer side of the bottom ring will not be dry-burned, and the service life of the bottom ring is extended.
[0004] Although the above scheme forms a serpentine flow channel in the bottom ring, it has a large number of components, a large welding workload, and a high cost. In addition, since some welds are located on the inner side of the bottom ring, it is difficult to ensure full welding of the welds, and welding defects are prone to occur, resulting in shortcuts in the serpentine flow channel, making it impossible for cooling water to circulate in some parts of the bottom ring. This needs to be improved. Utility Model Content
[0005] The utility model aims to provide a welding copper bottom ring to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A welded copper bottom ring comprises a plurality of arc segments connected end to end in sequence, wherein the arc segments comprise an arc base, an arc cover plate is welded and fixed on the top of the arc base, a partition plate is fixedly connected inside the arc base, and the partition plate forms a spiral flow channel inside the arc base, a slot is provided on the top of the partition plate, an insert strip is fixedly connected at the bottom of the arc cover plate corresponding to the slot, the slot is filled with high temperature resistant sealant, the insert strip is adapted to the slot, and the bottom of the insert strip is inserted into the slot, a water inlet joint and a water outlet joint are fixedly penetrated on the top of the arc cover plate, and the two ends of the spiral flow channel are respectively connected to the water inlet joint and the water outlet joint.
[0008] As a further solution of the utility model: one end of the slot extends from the end of the partition to the top surface of the arc-shaped base.
[0009] As a further solution of the utility model: a lifting lug is fixedly connected to the top of the arc-shaped cover plate.
[0010] As a further solution of the utility model: connecting plates are fixedly connected at both ends of the top of the arc-shaped cover plate, and adjacent arc-shaped cover plates are fixedly connected to each other through the cooperation of the connecting plates and bolts and nuts.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model can reliably seal the partition and the arc cover plate through the cooperation of the insert strip and the slot on the top of the partition plate, with the use of high-temperature resistant sealant, without the need to weld the two. Therefore, in the production and processing process, only the arc cover plate and the arc base need to be welded, which greatly reduces the welding workload in the production of the copper bottom ring, improves production efficiency, and reduces the probability of welding defects, with good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 Schematic diagram of the structure of the welded copper bottom ring.
[0014] Figure 2 It is a schematic diagram of the top view of the arc base in the welded copper bottom ring.
[0015] Figure 3 for Figure 2 Enlarged view of point B in the middle.
[0016] Figure 4 It is a schematic diagram of the top view of the arc-shaped cover plate in the welded copper bottom ring.
[0017] Figure 5 for Figure 1 Cross-sectional view at AA in the middle.
[0018] Among them, there are an arc segment 1, an arc base 2, a partition 3, a slot 4, a spiral flow channel 5, an arc cover 6, an insert 7, a high temperature resistant sealant 8, a water inlet joint 9, a water outlet joint 10, a lifting ear 11, and a connecting plate 12. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 5 In the embodiment of the utility model, the welded copper bottom ring includes a plurality of arc segments 1 connected end to end in sequence, the arc segment 1 includes an arc base 2, an arc cover plate 6 is welded and fixed on the top of the arc base 2, a partition plate 3 is fixedly connected inside the arc base 2, and the partition plate 3 forms a spiral flow channel 5 in the arc base 2, a slot 4 is opened on the top of the partition plate 3, a plug strip 7 is fixedly connected at the bottom of the arc cover plate 6 corresponding to the slot 4, the slot 4 is filled with a high temperature resistant sealant 8, the model of the high temperature resistant sealant 8 is SL8308, which can maintain good bonding and sealing effects in a high temperature environment below 1200°C, the plug strip 7 is adapted to the slot 4, and the bottom of the plug strip 7 is inserted into the slot 4, a water inlet joint 9 and a water outlet joint 10 are fixedly penetrated on the top of the arc cover plate 6, and the two ends of the spiral flow channel 5 are respectively connected to the water inlet joint 9 and the water outlet joint 10.
[0021] The utility model adopts the above-mentioned scheme, through the cooperation of the insert strip 7 and the top slot 4 of the partition 3, with the use of high-temperature resistant sealant 8, the partition 3 and the arc cover plate 6 can be reliably sealed without welding the two. Therefore, in the production and processing process, it is only necessary to weld the arc cover plate 6 and the arc base 2, which greatly reduces the welding workload in the production of the copper bottom ring, improves production efficiency, and reduces the probability of welding defects, and has a good use effect.
[0022] Specific combination Figure 3 In one embodiment of the utility model, one end of the slot 4 extends from the end of the partition 3 to the top surface of the arc base 2 to avoid leakage points at the junction between the end of the partition 3 and the inner wall of the arc base 2 due to lack of cooperation between the slot 4 and the insert 7.
[0023] Combination Figure 1 and Figure 5 In one embodiment of the present utility model, a lifting ear 11 is fixedly connected to the top of the arc-shaped cover plate 6 .
[0024] Specific combination Figure 1 In one embodiment of the utility model, connecting plates 12 are fixedly connected at both ends of the top of the arc-shaped cover plate 6, and adjacent arc-shaped cover plates 6 are fixedly connected to each other through the cooperation of the connecting plates 12 and bolts and nuts; the setting of the connecting plates 12 facilitates the connection of adjacent arc segments 1.
[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. Welding copper bottom ring, characterized by: The invention comprises a plurality of arc segments (1) connected end to end in sequence, wherein the arc segment (1) comprises an arc base (2), an arc cover plate (6) is welded and fixed on the top of the arc base (2), a partition plate (3) is fixedly connected inside the arc base (2), and the partition plate (3) forms a spiral flow channel (5) inside the arc base (2), a slot (4) is provided on the top of the partition plate (3), an insertion strip (7) is fixedly connected at the bottom of the arc cover plate (6) at a position corresponding to the slot (4), the slot (4) is filled with high temperature resistant sealant (8), the insertion strip (7) is adapted to the slot (4), and the bottom of the insertion strip (7) is inserted into the slot (4), a water inlet joint (9) and a water outlet joint (10) are fixedly penetrated on the top of the arc cover plate (6), and two ends of the spiral flow channel (5) are respectively connected to the water inlet joint (9) and the water outlet joint (10).
2. The welded copper bottom ring according to claim 1, characterized in that: One end of the slot (4) extends from the end of the partition (3) to the top surface of the arc-shaped base (2).
3. The welded copper bottom ring according to claim 1, characterized in that: A lifting lug (11) is fixedly connected to the top of the arc-shaped cover plate (6).
4. The welded copper bottom ring according to claim 1, characterized in that: Both ends of the top of the arc-shaped cover plate (6) are fixedly connected with connecting plates (12), and adjacent arc-shaped cover plates (6) are fixedly connected to each other through the cooperation of the connecting plates (12) and bolts and nuts.
Citation Information
Patent Citations
Bottom ring of electrode holder of industrial silicon furnace
CN216898404U