Mortar initial drying anti-cracking tester

By designing the split test chamber base plate and environmental simulation components, the problem of inconvenience of existing mortar testers being unable to adjust the base plate and mortar demolding is solved, and more accurate detection and more efficient mortar drying is achieved.

CN222439509UActive Publication Date: 2025-02-07YUNNAN DENAI MORTAR TECH CO LTD
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Patent Information

Application Number
CN202420924548.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-07
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing mortar tester cannot adjust the bottom plate during use, resulting in the inability to detect mortars of different flow states or depths. After the inspection is completed, the mortar sticks to the bottom plate, making it inconvenient to release mold.

Method used

A mortar initial drying and cracking tester was designed, using a split test chamber bottom plate structure, which can adjust and disassemble the bottom plate through the rotating shaft and limit strip, and accelerate mortar molding and drying through environmental simulation components.

Benefits of technology

It realizes flexible adjustment of the test chamber base plate, improves the accuracy of the detection data, simplifies the mold release process of the mortar, and accelerates the drying speed of the mortar through environmental simulation components, improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mortar initial drying anti-cracking tester, which relates to the technical field of mortar performance detection and comprises a test box, a rotating shaft is rotatably connected onto the test box, limit strips are arranged on two sides of the rotating shaft, a test box bottom plate is slidably connected onto the rotating shaft and the limit strips, limit grooves are arranged on the test box bottom plate, and the limit grooves are arranged on the test box bottom plate. The limiting grooves are slidably connected with the limiting strips, mounting bases are arranged on the two sides of the top of the test box, the test box bottom plate and the test box are of a split structure, and when an experiment is finished, the rotating shaft is pulled out through the pull rod, limiting of the rotating shaft is lost, so that the test box bottom plate is separated from the test box, formed mortar is demolded more quickly, and the quality of the test box is improved. Furthermore, after the driving shaft and the rotating shaft are mutually clamped, the driving motor is started to drive the bottom plate of the test box to incline by a certain radian, and the forming state of the mortar when meeting gradients of different angles is simulated, so that the practicability of the mortar tester in use is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar performance detection, in particular to a mortar initial drying anti-cracking tester. Background Art

[0002] At present, with the standardization of construction projects, the quality of construction projects has been significantly improved, and all materials in construction projects need to be tested by professional testing agencies. Among them, mortar used in decoration projects is an important item, and an important parameter of mortar testing is the performance of crack resistance after solidification.

[0003] According to the existing patent, the test box supports the fan and the support plate in the required position, which is convenient for performing relevant test operations on the mortar; when the fan is working, the dust net covers the fan, making it difficult for the fan to cause harm to the human body. When the fan needs to be cleaned and maintained, the user operates the connecting mechanism to separate the mounting block from the connecting block, and then removes the dust net from the test box, thereby realizing the convenient disassembly and assembly function of the dust net, which is convenient for performing relevant maintenance operations on the fan.

[0004] The above-mentioned mortar tester cannot adjust the bottom plate during use, so it is impossible to test mortars in different flow states or at different depths. After the test is completed, the mortar has been fixed and formed, resulting in the mortar sticking to the bottom plate of the tester, making demoulding inconvenient. Therefore, we propose a mortar initial drying anti-cracking tester to solve the above problems. Utility Model Content

[0005] The utility model provides a mortar initial drying anti-cracking tester, which solves the technical problem that the bottom of the current mortar tester cannot be adjusted, resulting in inaccurate detection data.

[0006] In order to solve the above technical problems, the utility model provides a mortar initial drying anti-cracking tester, including a test box, a rotating shaft is rotatably connected to the test box, limit bars are arranged on both sides of the rotating shaft, a test box bottom plate is slidably connected to the rotating shaft and the limit bars, a limit groove is arranged on the test box bottom plate, the limit groove is slidably connected to the limit bar, mounting seats are arranged on both sides of the top of the test box, electric push rods are arranged on the tops of the two mounting seats, and an environmental simulation component is arranged between the two electric push rods;

[0007] A concave seat is arranged on one side of the limit strip on the test box, and a driving shaft is rotatably connected to a side of the concave seat close to the rotating shaft.

[0008] Preferably, a second clamping groove is provided on the side of the rotating shaft close to the concave seat, a pull rod is provided on the side of the rotating shaft away from the concave seat, the diameter of the rotating shaft is equal to the diameter of the driving shaft, and the length of the limiting strip is less than the width of the inner wall of the test box.

[0009] The above technical solution is adopted: the second clamping groove and the first clamping groove are mutually clamped and fixed, so that the rotation of the driving shaft can drive the rotation of the shaft, and the pull rod is used to pull the shaft, making it more convenient to disassemble the bottom plate of the test box.

[0010] Preferably, a driving motor is arranged on a side of the concave seat away from the rotating shaft, an output end of the driving motor is connected to the driving shaft, a first clamping groove is provided on the driving shaft, and the first clamping groove and the second clamping groove are clamped with each other.

[0011] The above technical solution is adopted: the driving motor is used to rotate the driving shaft, and the first clamping groove and the second clamping groove are clamped with each other, so that the driving shaft can drive the rotating shaft to rotate when it rotates.

[0012] Preferably, the environmental simulation component includes a mounting plate, the bottom of the environmental simulation component is connected to the top of the electric push rod, a spray head is fixedly connected at the center of the mounting plate, a water tank is provided on one side of the mounting plate on the spray head, a cover plate is provided on the top of the water tank, and a hot air blower is provided on the other side of the environmental simulation component on the mounting plate.

[0013] The above technical solution is adopted: the mortar forming is accelerated through the environmental simulation component, the water in the water tank is sprayed through the sprinkler head to simulate the cracking state of the early mortar when encountering a humid environment, and the hot air generated by the hot air blower can be blown onto the mortar through the sprinkler head to accelerate drying and weathering, thereby improving work efficiency.

[0014] Preferably, a side of the water tank close to the hot air blower is fixedly connected to a water outlet pipe, a water pump is provided on the water tank, an output end of the water pump is fixedly connected to the water outlet pipe, and a connecting pipe is provided between the water outlet pipe, the hot air blower and the sprinkler head.

[0015] The above technical solution is adopted: the water tank, the hot air blower and the sprinkler head are connected through a connecting pipe, and the water in the water tank is pumped into the connecting pipe through a water pump.

[0016] Preferably, the connecting pipe is a T-shaped structure, one horizontal end of the connecting pipe is fixedly connected to the water outlet pipe, the other horizontal end of the connecting pipe is fixedly connected to the output end of the hot air blower, and one vertical end of the connecting pipe is fixedly connected to the sprinkler head.

[0017] The above technical solution is adopted: the water tank, the hot air blower and the sprinkler head are connected through a connecting pipe, and a valve is provided on the connecting pipe. When the pipe on one side of the water tank is opened, the valve on the hot air blower side is closed to prevent water in the water tank from entering the hot air blower.

[0018] Compared with the related art, the utility model has the following beneficial effects:

[0019] 1. Compared with the traditional mortar tester, the utility model has a split structure between the test box bottom plate and the test box. At the end of the experiment, the rotating shaft is pulled out by a pull rod, and the limit of the rotating shaft is lost, so that the test box bottom plate is separated from the test box, and the formed mortar can be demolded more quickly. Furthermore, after the drive shaft and the rotating shaft are engaged with each other, the drive motor is turned on to drive the test box bottom plate to tilt a certain arc, simulating the forming state of the mortar when encountering slopes of different angles, thereby improving the practicality of the mortar tester when in use.

[0020] 2. In the utility model, the environmental simulation component is used to accelerate the mortar forming and simulate the forming speed in a humid environment. The water in the water tank is pumped into the sprinkler head through the connecting pipe by a water pump. The water is sprayed on the mortar through the sprinkler head to simulate the cracking state of the early mortar when encountering a humid environment. The hot air generated by the hot air blower can also be blown on the mortar through the sprinkler head to make the mortar weather quickly. Compared with traditional natural weathering, this component increases the drying speed of the mortar, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a mortar initial drying anti-cracking tester;

[0022] Figure 2 This is a disassembled diagram of a mortar initial drying anti-cracking tester;

[0023] Figure 3 It is a cross-sectional view of a test box of a mortar initial drying anti-cracking tester;

[0024] Figure 4 It is a structural schematic diagram of a concave seat in a mortar initial drying anti-cracking tester;

[0025] Figure 5 This is a schematic diagram of the structure of a test box bottom plate and a rotating shaft in a mortar initial drying anti-cracking tester;

[0026] Figure 6 The present invention is a schematic diagram of the structure of a medium environment simulation component of a mortar initial drying anti-cracking tester.

[0027] Numbers in the figure: 1. test box; 11. mounting seat; 12. electric push rod; 2. concave seat; 21. drive motor; 22. drive shaft; 23. first clamping groove; 3. test box bottom plate; 31. limit groove; 4. rotating shaft; 41. limit strip; 42. pull rod; 43. second clamping groove; 5. environmental simulation component; 51. mounting plate; 52. water tank; 53. water pump; 54. cover plate; 55. water outlet pipe; 56. connecting pipe; 57. hot air blower; 58. sprinkler head. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] Embodiment 1

[0030] like Figure 1-6 As shown, a mortar initial drying anti-cracking tester comprises a test box 1, a rotating shaft 4 is rotatably connected to the test box 1, and limit bars 41 are arranged on both sides of the rotating shaft 4, a test box bottom plate 3 is slidably connected to the rotating shaft 4 and the limit bars 41, a limit groove 31 is arranged on the test box bottom plate 3, and the limit groove 31 is slidably connected to the limit bar 41, mounting seats 11 are arranged on both sides of the top of the test box 1, and electric push rods 12 are arranged on the tops of the two mounting seats 11, and an environmental simulation component 5 is arranged between the two electric push rods 12;

[0031] The test box bottom plate 3 is limited by the limit strip 41, so that when the driving shaft 22 drives the rotating shaft 4 to rotate, the test box bottom plate 3 rotates together. When the test box bottom plate 3 is in an inclined state, the gaps between the two sides of the test box bottom plate 3 and the inner wall of the test box 1 can be filled with sponge boards.

[0032] A concave seat 2 is provided on one side of the limiting strip 41 of the test box 1 , and a driving shaft 22 is rotatably connected to the side of the concave seat 2 close to the rotating shaft 4 .

[0033] A second snap-in groove 43 is provided on the side of the rotating shaft 4 close to the concave seat 2, and a pull rod 42 is provided on the side of the rotating shaft 4 away from the concave seat 2. The diameter of the rotating shaft 4 is equal to the diameter of the driving shaft 22. The length of the limiting strip 41 is smaller than the width of the inner wall of the test box 1. The second snap-in groove 43 and the first snap-in groove 23 are snap-fitted and fixed to each other, so that the rotating shaft 4 can be driven to rotate when the driving shaft 22 rotates. The pull rod 42 is used to pull the rotating shaft 4, which makes it more convenient to disassemble the bottom plate 3 of the test box.

[0034] Embodiment 2

[0035] like Figure 3-6 As shown, a driving motor 21 is provided on the side of the concave seat 2 away from the rotating shaft 4, and the output end of the driving motor 21 is connected to the driving shaft 22. A first clamping groove 23 is provided on the driving shaft 22, and the first clamping groove 23 and the second clamping groove 43 are clamped with each other. The driving motor 21 is used to rotate the driving shaft 22, and the first clamping groove 23 and the second clamping groove 43 are clamped with each other, so that when the driving shaft 22 rotates, the rotating shaft 4 can be driven to rotate.

[0036] The environmental simulation component 5 includes a mounting plate 51, the bottom of which is connected to the top of the electric push rod 12, a spray head 58 is fixedly connected at the center of the mounting plate 51, a water tank 52 is arranged on one side of the spray head 58 on the mounting plate 51, a cover plate 54 is arranged on the top of the water tank 52, and a hot air blower 57 is arranged on the other side of the environmental simulation component 5 on the mounting plate 51. The environmental simulation component 5 is used to accelerate the formation of mortar, and the water in the water tank 52 is sprayed by the spray head 58 to simulate the cracking state of the early mortar when encountering a humid environment. The hot air generated by the hot air blower 57 can also be blown onto the mortar through the spray head 58 to accelerate drying and weathering, thereby improving work efficiency.

[0037] A water outlet pipe 55 is fixedly connected to one side of the water tank 52 near the hot air blower 57. A water pump 53 is provided on the water tank 52. The output end of the water pump 53 is fixedly connected to the water outlet pipe 55. A connecting pipe 56 is provided between the water outlet pipe 55, the hot air blower 57 and the spray head 58. The water tank 52, the hot air blower 57 and the spray head 58 are connected through the connecting pipe 56, and the water in the water tank 52 is pumped into the connecting pipe 56 through the water pump 53.

[0038] The connecting pipe 56 is a T-shaped structure, one end of the connecting pipe 56 in the horizontal direction is fixedly connected to the water outlet pipe 55, the other end of the connecting pipe 56 in the horizontal direction is fixedly connected to the output end of the hot air blower 57, and one end of the connecting pipe 56 in the vertical direction is fixedly connected to the spray head 58. The water tank 52 and the hot air blower 57 are connected to the spray head 58 through the connecting pipe 56. A valve is provided on the connecting pipe 56. When the pipeline on one side of the water tank 52 is opened, the valve on the side of the hot air blower 57 is closed to prevent water in the water tank 52 from entering the hot air blower 57.

[0039] In this embodiment, the water pump 53 and the hot air blower 57 are existing technologies and are not improved and will not be described in detail here.

[0040] Working principle: Figure 1-6As shown, the test box 1 is installed in a suitable position through the fixing frame. During installation, it is noted that there should be no obstruction on the bottom of the test box 1. The test box bottom plate 3 is placed in the test box 1 so that the limiting groove 31 is aligned with the drive shaft 22. After alignment, the rotating shaft 4 is inserted and fixed to the drive shaft 22, and the test box bottom plate 3 is limited to prevent the test box bottom plate 3 from sliding up and down in the test box 1 during use. During use, the test box bottom plate 3 can also be turned to a suitable angle by controlling the drive motor 21. The gap between the test box bottom plate 3 and the inside of the test box 1 is filled with a sponge board. After filling and adjustment are completed, mortar is injected into the test box 1, the electric push rod 12 is controlled to drive the environmental simulation component 5 to move downward to a suitable height, and the hot air blower 57 is turned on. The hot air generated by the hot air blower 57 passes through the connecting pipe 56 and is sprayed out through the spray head 58 to accelerate the weathering of the mortar. When in use, the valve on the connecting pipe 56 can be closed and the water pump 53 can be turned on. Under the action of the water pump 53, the water in the water tank 52 is pumped into the spray head 58 through the connecting pipe 56, and sprayed on the mortar through the spray head 58 to simulate the degree of cracking of the mortar in the early stage when it encounters a humid environment.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mortar initial drying anti-cracking tester, characterized in that: The test box (1) comprises a test box (1), wherein a rotating shaft (4) is rotatably connected to the test box (1), and limit bars (41) are arranged on both sides of the rotating shaft (4), and a test box bottom plate (3) is slidably connected to the rotating shaft (4) and the limit bars (41), and a limit groove (31) is provided on the test box bottom plate (3), and the limit groove (31) is slidably connected to the limit bar (41), and mounting seats (11) are arranged on both sides of the top of the test box (1), and electric push rods (12) are arranged on the tops of the two mounting seats (11), and an environmental simulation component (5) is arranged between the two electric push rods (12); A concave seat (2) is provided on one side of the limit strip (41) on the test box (1), and a driving shaft (22) is rotatably connected to the side of the concave seat (2) close to the rotating shaft (4).

2. A mortar initial drying anti-cracking tester according to claim 1, characterized in that: A second engaging groove (43) is provided on the side of the rotating shaft (4) close to the concave seat (2), and a pull rod (42) is provided on the side of the rotating shaft (4) away from the concave seat (2). The diameter of the rotating shaft (4) is equal to the diameter of the driving shaft (22), and the length of the limiting strip (41) is less than the width of the inner wall of the test box (1).

3. A mortar initial drying anti-cracking tester according to claim 1, characterized in that: A drive motor (21) is arranged on a side of the concave seat (2) away from the rotating shaft (4); an output end of the drive motor (21) is connected to a drive shaft (22); a first clamping groove (23) is provided on the drive shaft (22); and the first clamping groove (23) and a second clamping groove (43) are clamped with each other.

4. A mortar initial drying anti-cracking tester according to claim 1, characterized in that: The environmental simulation component (5) comprises a mounting plate (51), the bottom of the environmental simulation component (5) is connected to the top of the electric push rod (12), a spray head (58) is fixedly connected at the center of the mounting plate (51), a water tank (52) is arranged on one side of the spray head (58) on the mounting plate (51), a cover plate (54) is arranged on the top of the water tank (52), and a hot air blower (57) is arranged on the other side of the environmental simulation component (5) on the mounting plate (51).

5. A mortar initial drying anti-cracking tester according to claim 4, characterized in that: A water outlet pipe (55) is fixedly connected to one side of the water tank (52) close to the hot air blower (57), a water pump (53) is arranged on the water tank (52), an output end of the water pump (53) is fixedly connected to the water outlet pipe (55), and a connecting pipe (56) is arranged between the water outlet pipe (55), the hot air blower (57) and the spray head (58).

6. A mortar initial drying anti-cracking tester according to claim 5, characterized in that: The connecting pipe (56) is a T-shaped structure, one end of the connecting pipe (56) in the horizontal direction is fixedly connected to the water outlet pipe (55), the other end of the connecting pipe (56) in the horizontal direction is fixedly connected to the output end of the hot air blower (57), and one end of the connecting pipe (56) in the vertical direction is fixedly connected to the spray head (58).

Citation Information

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