Manual and automatic integrated combined control device
By setting up multiple temperature control chambers and heat dissipation fans at the back end of the three-phase transformer, and using temperature sensors and single-chip chips for automatic or manual control, the existing transformer temperature control devices have solved the problems of poor heat dissipation effect and high energy consumption, and achieved Efficient partitioned heat dissipation.
Patent Information
- Application Number
- CN202421144812.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing transformer temperature control device adopts integrally classified heat dissipation, resulting in poor heat dissipation effect of the heat source, large air consumption and high energy consumption.
A manual-automatic integrated control device is designed. By setting up three sets of temperature control chambers at the back end of the three-phase transformer, each chamber corresponds to the heating position of a core winding, and automatically or manually control it using a temperature sensor and a single-chip chip. , adjust the operation and output power of the heat dissipation fan according to the temperature threshold.
Partitioned heat dissipation is realized, the heat dissipation effect of heat source is improved, energy consumption is reduced, and the problems of high energy consumption and poor heat dissipation effect of existing devices are solved.
Smart Images

Figure CN222440306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fan control, in particular to a manual-automatic integrated combined control device. Background Art
[0002] During the operation of the transformer, in order to ensure the normal operation of the transformer, the transformer needs to be cooled and controlled by a control device.
[0003] Existing transformer temperature control devices, such as announcement number CN216589233U, are named a manual-automatic fan combination control device, including a control box, a dual power automatic transfer switch, a logic controller and a frequency converter. The control box is equipped with a dual power automatic transfer switch, a circuit breaker, a connection module, an AC contactor and an analog-to-digital conversion module. A control panel and a logic controller are installed on the door panel. The temperature controller is connected to the logic controller through a connecting line, the logic controller is connected to the oil level thermometer through a signal line, and the output end of the frequency converter is connected to fan group one, fan group two and fan group three through connecting lines.
[0004] However, the heat of the transformer mainly comes from the iron core and windings. For multi-core transformers, such as three-phase transformers, the heating temperatures of various parts of the iron core are different due to different heat dissipation conditions. The existing device adopts an integrated hierarchical heat dissipation, which has a poor heat dissipation effect on the heat source, consumes a large amount of air, and has high energy consumption. Therefore, we propose a manual-automatic combined control device to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a manual-automatic integrated control device to solve the problems that the existing device proposed in the above background technology adopts integrated hierarchical heat dissipation, has poor heat dissipation effect for heat sources, consumes a large amount of air, and has high energy consumption.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a manual-automatic integrated control device, comprising a main controller and a three-phase transformer body;
[0007] Also includes:
[0008] An inspection door is installed at the front end of the main controller, a display screen is installed on the outer wall of the inspection door, a manual-automatic conversion switch is provided on one side of the display screen, a fan switch is provided below the display screen, and six fan switches are provided, and a first single-chip microcomputer chip and a first wireless data transmission module are installed inside the main controller;
[0009] A temperature control chamber is installed at the rear end of the three-phase transformer body, and there are three temperature control chambers, two heat dissipation fans are installed at the rear end of the three temperature control chambers, and side air inlets are provided on both sides of the three temperature control chambers;
[0010] An auxiliary control box is installed above the temperature control chamber in the middle position, and a second single-chip microcomputer chip and a second wireless data transmission module are installed inside the auxiliary control box, and the second single-chip microcomputer chip is bidirectionally wirelessly connected to the first wireless data transmission module on the first single-chip microcomputer chip through the second wireless data transmission module;
[0011] The temperature sensor is installed at the middle position of the front ends of the three temperature control chambers, and the detection end of the temperature sensor passes through and extends to the interior of the temperature control chamber.
[0012] Preferably, the output ends of the manual-automatic conversion switch and the fan switch are both electrically connected to the input ends of the first single-chip microcomputer chip.
[0013] Preferably, the output end of the temperature sensor is electrically connected to the input end of the second single-chip microcomputer chip, and the output end of the first single-chip microcomputer chip is electrically connected to the input end of the display screen.
[0014] Preferably, the output end of the second wireless data transmission module is electrically connected to the input end of the heat dissipation fan through a frequency converter.
[0015] Preferably, one side of the inspection door is rotatably connected to the main controller via a hinge, and the other side of the inspection door is lockedly connected to the main controller via a pop-up lock.
[0016] Preferably, a first dust-proof net is installed on the outer wall of the heat dissipation fan, a second dust-proof net is installed on the outer wall of the side air inlet, and non-woven fabric layers are provided on the inner walls of the first dust-proof net and the second dust-proof net.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The utility model sets three groups of temperature control chambers at the rear end of the three-phase transformer, and each temperature control chamber corresponds to a heating position of the core winding. The control device is a manual-automatic integrated structure. When automatically controlled, the temperature sensor can feed back the independent temperature information of the three chambers to the second single-chip microcomputer chip. If the temperature information of one or more chambers reaches the first threshold, the second single-chip microcomputer chip controls a cooling fan of the corresponding chamber through the inverter to run, and gradually increases the output power of the cooling fan according to the temperature change from low to high in the threshold range. When the temperature information of one or more chambers reaches the second threshold, the second single-chip microcomputer chip further controls another cooling fan of the corresponding chamber through the inverter to run, increase the heat dissipation rate, and ensure the operating temperature of the transformer. The partitioned heat dissipation method is adopted to further refine the temperature regulation and reduce energy consumption. The problem that the existing device adopts an integral hierarchical heat dissipation, has poor heat dissipation effect for the heat source, consumes a large amount of air, and has high energy consumption is solved.
[0019] 2. During manual adjustment, the temperature sensor can feed back the independent temperature information of the three chambers to the second single-chip microcomputer chip, and the wireless interaction between the second single-chip microcomputer chip and the first single-chip microcomputer chip can further feed back the temperature information to the display screen of the main controller, thereby facilitating personnel to autonomously turn on the cooling fan at the corresponding position for heat dissipation according to the temperature status of different positions of the transformer, making manual control more intuitive and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the main controller structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the main structure of a three-phase transformer of the utility model;
[0023] Figure 4 It is the principle diagram of the utility model;
[0024] In the figure: 1. Main controller; 101. Inspection door; 102. Hinge; 103. Bounce lock; 104. Display screen; 105. Manual-automatic conversion switch; 106. Fan switch; 2. Three-phase transformer body; 3. Temperature control chamber; 301. Cooling fan; 302. First dust screen; 303. Temperature sensor; 304. Auxiliary control box; 305. Side air inlet; 306. Second dust screen; 4. First single-chip microcomputer chip; 5. First wireless data transmission module; 6. Second single-chip microcomputer chip; 7. Second wireless data transmission module; 8. Frequency converter. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] See also Figure 1-4 , the utility model provides an embodiment: a manual-automatic integrated control device, including a main controller 1 and a three-phase transformer body 2;
[0027] Also includes:
[0028] An inspection door 101 is installed at the front end of the main controller 1. A display screen 104 is installed on the outer wall of the inspection door 101. A manual-automatic conversion switch 105 is provided on one side of the display screen 104. A fan switch 106 is provided below the display screen 104. Six fan switches 106 are provided. A first single-chip microcomputer chip 4 and a first wireless data transmission module 5 are installed inside the main controller 1.
[0029] The temperature control chamber 3 is installed at the rear end of the three-phase transformer body 2, and there are three temperature control chambers 3. Two cooling fans 301 are installed at the rear ends of the three temperature control chambers 3, and side air inlets 305 are provided on both sides of the three temperature control chambers 3;
[0030] The auxiliary control box 304 is installed above the middle temperature control chamber 3. The second single-chip microcomputer chip 6 and the second wireless data transmission module 7 are installed inside the auxiliary control box 304. The second single-chip microcomputer chip 6 is bidirectionally wirelessly connected to the first wireless data transmission module 5 on the first single-chip microcomputer chip 4 through the second wireless data transmission module 7.
[0031] The temperature sensor 303 is installed at the middle position of the front ends of the three temperature control chambers 3 , and the detection end of the temperature sensor 303 penetrates and extends to the interior of the temperature control chamber 3 .
[0032] See also Figure 4 The output ends of the manual-automatic conversion switch 105 and the fan switch 106 are both electrically connected to the input end of the first single-chip microcomputer chip 4, and the manual-automatic conversion switch 105 can be used to switch the manual and automatic control states of the control device.
[0033] Please refer to the figure, the output end of the temperature sensor 303 is electrically connected to the input end of the second single-chip microcomputer chip 6, and the output end of the first single-chip microcomputer chip 4 is electrically connected to the input end of the display screen 104. If it is in manual control state, a signal can be sent to the first single-chip microcomputer chip 4 through the fan switch 106, and the first single-chip microcomputer chip 4 and the second single-chip microcomputer chip 6 interact wirelessly to further control the operation of the cooling fan 301 corresponding to the fan switch 106. During control, because the temperature sensor 303 can feed back the independent temperature information of the three chambers to the second single-chip microcomputer chip 6, the wireless interaction between the second single-chip microcomputer chip 6 and the first single-chip microcomputer chip 4 can further feed back the temperature information to the display screen 104 of the main controller 1, so as to facilitate personnel to autonomously turn on the cooling fan 301 at the corresponding position for heat dissipation according to the temperature state of different positions of the transformer.
[0034] Please refer to the figure. The output end of the second wireless data transmission module 7 is electrically connected to the input end of the heat dissipation fan 301 through the frequency converter 8. When it is in the automatic control state, the temperature sensor 303 feeds back the independent temperature information of the three chambers to the second single-chip microcomputer chip 6. If the temperature information of one or more chambers reaches the first threshold, the second single-chip microcomputer chip 6 controls the operation of a heat dissipation fan 301 in the corresponding chamber through the frequency converter 8, and gradually increases the output power of the heat dissipation fan 301 according to the temperature change from low to high within the threshold range. When the temperature information of one or more chambers reaches the second threshold, the second single-chip microcomputer chip 6 further controls the operation of another heat dissipation fan 301 in the corresponding chamber through the frequency converter 8 to increase the heat dissipation rate to ensure the operating temperature of the transformer.
[0035] Please refer to the figure, one side of the inspection door 101 is rotatably connected to the main controller 1 through a hinge 102, and the other side of the inspection door 101 is locked and connected to the main controller 1 through a pop-up lock 103. The inspection door 101 is easy to open and close, which is convenient for regular maintenance of the main controller 1.
[0036] Please refer to the figure, a first dust-proof net 302 is installed on the outer wall of the heat dissipation fan 301, and a second dust-proof net 306 is installed on the outer wall of the side air inlet 305. Non-woven fabric layers are arranged on the inner walls of the first dust-proof net 302 and the second dust-proof net 306. The first dust-proof net 302 and the second dust-proof net 306 cooperate with the non-woven fabric layer to better isolate the dust in the air and prevent it from entering the heat dissipation fan 301 and the temperature control chamber 3. The heat dissipation fan 301 is an exhaust structure. When running, fresh air can be introduced from the side air inlet 305 and discharged to the outside, thereby discharging the heat at the corresponding position of the transformer.
[0037] Working principle: The control device is a manual-automatic integrated structure. When working, the manual and automatic control states of the control device can be switched through the manual-automatic conversion switch 105. When switched to the manual control state, a signal can be sent to the first single-chip microcomputer chip 4 through the fan switch 106, and the first single-chip microcomputer chip 4 and the second single-chip microcomputer chip 6 interact wirelessly to further control the operation of the cooling fan 301 corresponding to the fan switch 106. During control, because the temperature sensor 303 can feed back the independent temperature information of the three chambers to the second single-chip microcomputer chip 6, the second single-chip microcomputer chip 6 and the first single-chip microcomputer chip 4 can further feed back the temperature information to the display screen 104 of the main controller 1 through wireless interaction, so as to facilitate personnel to adjust the temperature according to the different positions of the transformer. In the temperature state, the cooling fan 301 at the corresponding position is automatically turned on for heat dissipation. When it is switched to the automatic control state, the temperature sensor 303 feeds back the independent temperature information of the three chambers to the second single-chip microcomputer chip 6. If the temperature information of one or more chambers reaches the first threshold, the second single-chip microcomputer chip 6 controls the operation of a cooling fan 301 in the corresponding chamber through the inverter 8, and gradually increases the output power of the cooling fan 301 according to the temperature change from low to high within the threshold range. When the temperature information of one or more chambers reaches the second threshold, the second single-chip microcomputer chip 6 further controls the operation of another cooling fan 301 in the corresponding chamber through the inverter 8 to increase the heat dissipation rate to ensure the operating temperature of the transformer.
[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A manual-automatic combined control device, comprising a main controller (1) and a three-phase transformer body (2); Features: Also includes: An inspection door (101) is installed at the front end of the main controller (1); a display screen (104) is installed on the outer wall of the inspection door (101); a manual-automatic switch (105) is provided on one side of the display screen (104); a fan switch (106) is provided below the display screen (104); and six fan switches (106) are provided; a first single-chip microcomputer chip (4) and a first wireless data transmission module (5) are installed inside the main controller (1); A temperature control chamber (3) installed at the rear end of the three-phase transformer body (2), and three temperature control chambers (3) are provided, two heat dissipation fans (301) are installed at the rear end of the three temperature control chambers (3), and side air inlets (305) are provided on both sides of the three temperature control chambers (3); An auxiliary control box (304) is installed above the temperature control chamber (3) at a middle position, a second single-chip microcomputer chip (6) and a second wireless data transmission module (7) are installed inside the auxiliary control box (304), and the second single-chip microcomputer chip (6) is bidirectionally wirelessly connected to the first wireless data transmission module (5) on the first single-chip microcomputer chip (4) via the second wireless data transmission module (7); The temperature sensor (303) is installed at the middle position of the front ends of the three temperature control chambers (3), and the detection end of the temperature sensor (303) penetrates and extends into the interior of the temperature control chamber (3).
2. The manual-automatic combined control device according to claim 1, characterized in that: The output ends of the manual-automatic conversion switch (105) and the fan switch (106) are both electrically connected to the input end of the first single-chip microcomputer chip (4).
3. The manual-automatic combined control device according to claim 1, characterized in that: The output end of the temperature sensor (303) is electrically connected to the input end of the second single-chip microcomputer chip (6), and the output end of the first single-chip microcomputer chip (4) is electrically connected to the input end of the display screen (104).
4. The manual-automatic combined control device according to claim 1, characterized in that: The output end of the second wireless data transmission module (7) is electrically connected to the input end of the heat dissipation fan (301) via a frequency converter (8).
5. The manual-automatic combined control device according to claim 1, characterized in that: One side of the inspection door (101) is rotatably connected to the main controller (1) via a hinge (102), and the other side of the inspection door (101) is lockedly connected to the main controller (1) via a pop-up lock (103).
6. The manual-automatic combined control device according to claim 1, characterized in that: A first dust-proof net (302) is installed on the outer wall of the heat dissipation fan (301), and a second dust-proof net (306) is installed on the outer wall of the side air inlet (305); and non-woven fabric layers are provided on the inner walls of the first dust-proof net (302) and the second dust-proof net (306).
Citation Information
Patent Citations
Manual and automatic integrated fan combined control device
CN216589233U