Automatic cleaning device for preventing sediment blockage of deep cone thickener

By designing the automatic cleaner of the deep cone concentrator, using flushing pipe fittings and driving motors to drive the stirring rod and scraper to rotate, the problems of poor stirring effect and scale blockage in the traditional stirring structure are solved, automatic cleaning is achieved, and the equipment is improved Efficiency of use.

CN222446290UActive Publication Date: 2025-02-11TENGZHOU CITY TIANYUAN IND & TRADE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420241570.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-02-11
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

During the use of the deep cone concentrate, the traditional stirring structure has poor stirring effect, and the inner wall precipitated attachments and scaling need to be cleaned, which makes it difficult to solve the clogging problem.

Method used

An automatic cleaner for anti-sealing and blocking of deep cone concentrate is designed, including a cone box, support frame, flushing pipe fittings, fixing plates, central control shaft, rotating shaft rod, drive motor, mixing rod and scraper. Flush the inner wall by spraying a pressure water flow through the flushing pipe fittings, and drive the motor to rotate the mixing rod and scraper to achieve automatic cleaning.

Benefits of technology

It effectively improves the stirring effect, automatically cleans up the inner wall attachments, avoids scaling and blockage, reduces the need for manual cleaning, and improves the efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222446290U_ABST
    Figure CN222446290U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic cleaner for preventing sediment blockage of a deep cone thickener, and belongs to the technical field of deep cone thickeners. The automatic cleaner for preventing sediment blockage of the deep cone thickener comprises a thickener assembly and a stirring and cleaning assembly, the thickener assembly comprises a cone box, a supporting frame and a flushing pipe fitting, and the stirring and cleaning assembly comprises a fixing plate, a central control rotating shaft, a rotating shaft rod, a driving motor, a stirring rod and a scraping plate. Water flow with high pressure is sprayed out through a flushing pipe fitting to flush the inner wall, a fixing plate, a center control rotating shaft, a rotating shaft rod, driving motors, stirring rods and scraping plates are arranged, the two driving motors rotate in the opposite directions to drive the center control rotating shaft and the rotating shaft rod to rotate, and the stirring effect can be effectively improved; and meanwhile, the scrapers at the end parts can be matched for flushing, so that inner wall attachments are cleaned during use, and the influence on use and even blockage caused by long-time attachment of scales are avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the field of deep cone thickeners, and in particular to an automatic cleaner for preventing sedimentation and blockage of deep cone thickeners. Background Art

[0002] At present, the deep cone concentrator used in production is in the shape of a vertical inverted cone, equipped with a feed trough, a flow stabilizing ring, a flocculant adding device, an overflow trough, an agitator and a discharge device. The tailings water enters the concentrator from the feed trough and is stirred by the agitator. After the tailings water and the flocculant are fully mixed, the solid particles fall and settle. The slurry after sedimentation and concentration is discharged through the lower discharge port.

[0003] At present, during the use of the concentrator, it is necessary to stir and mix the flocculant. The traditional stirring structure has a poor stirring effect, and the sediment attachments on the inner wall need to be cleaned. Scaling will affect the use and even cause blockage, but the cone box is large and not easy to clean. Utility Model Content

[0004] In order to make up for the above shortcomings, the present application provides an automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator, aiming to improve the problems raised in the above background technology.

[0005] An embodiment of the present application provides an automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator, including a concentrator component and a stirring and cleaning component.

[0006] The concentrator assembly comprises a cone box, a support frame and a flushing pipe. The support frame is arranged at the bottom of the cone box, and the flushing pipe is arranged at the top of the cone box.

[0007] The stirring and cleaning assembly includes a fixed plate, a central control shaft, a shaft rod, a driving motor, a stirring rod and a scraper. The fixed plate is arranged on the top of the cone box, the central control shaft rotates and passes through the fixed plate, the shaft rod rotates and passes through the central control shaft, two driving motors are provided and fixedly connected to the fixed plate, the two driving motors are respectively connected to the central control shaft and the shaft rod, the stirring rod is provided on the surface of the central control shaft and the shaft rod, and the scraper is provided at the end of the stirring rod and contacts the inner wall of the cone box.

[0008] In a specific embodiment, the flushing pipe includes a ring pipe and a water inlet pipe. The ring pipe is fixedly connected to and abuts against the inner wall of the cone box, and a plurality of water spray holes are opened at the bottom of the ring pipe.

[0009] In the above implementation process, a ring tube and a water inlet pipe are set up, and a plurality of water spray holes are opened at the bottom of the ring tube. The water inlet pipe is connected to a water supply pump for water supply, and then the water is sprayed out through the water spray holes at the bottom of the ring tube to flush the inner wall.

[0010] In a specific embodiment, the support frame includes a collar and a support rod, the collar is fixedly sleeved on the outside of the cone box, and the support rod is fixedly connected to the collar.

[0011] In the above implementation process, by providing the collar and the support rod, the two collars cooperate with the support rod to stably support the whole.

[0012] In a specific implementation scheme, the driving motor is connected to the rotating shaft rod and the central control rotating shaft through a gear set, the gear set includes a driving gear and a driven gear, the driving gear is fixedly connected to the output end of the gear set, the central control rotating shaft and the end of the rotating shaft rod are both sleeved with the driven gear, and the driving gear and the driven gear are meshed.

[0013] In the above implementation process, by setting the driving gear and the driven gear to mesh, the drive motor is started to drive the driving gear to rotate, the driving gear meshes to drive the driven gear to rotate, and the driven gear drives the corresponding shaft to rotate, thereby achieving the purpose of transmission connection.

[0014] In a specific implementation manner, the rotating shaft rod is fixedly sleeved with a limiting ring, and the limiting ring is located at the top of the central control rotating shaft.

[0015] In the above implementation process, a limit ring is provided to limit the axial downward movement of the rotating shaft rod in the central control rotating shaft to avoid slipping.

[0016] In a specific implementation, a mounting seat is provided on the top of the fixing plate, and the driving motor is installed on the top of the mounting seat.

[0017] In a specific embodiment, the scrapers have different lengths and are arranged in a staggered manner.

[0018] In the above implementation process, by providing scrapers of different lengths and arranged in a staggered manner, it can be ensured that the inner wall is scraped more comprehensively.

[0019] In a specific embodiment, the surface of the cone box is provided with an anti-corrosion layer.

[0020] In the above implementation process, by providing an anti-corrosion layer, the anti-corrosion capability is improved and the service life is extended.

[0021] Beneficial effect: The present application provides an automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator. A cone box, a support frame and a flushing pipe are provided, and the inner wall is flushed by spraying a water flow with a relatively strong pressure from the flushing pipe. A fixed plate, a central control shaft, a shaft rod, a driving motor, a stirring rod and a scraper are provided, and two driving motors are used to rotate in opposite directions to respectively drive the central control shaft and the shaft rod to rotate, thereby effectively improving the stirring effect. At the same time, the scraper at the end can cooperate with the flushing, so as to clean the inner wall attachments during use, and avoid long-term attachment and scaling that affects use and even causes blockage. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the structure of an automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator provided in an embodiment of the present application;

[0024] Figure 2 A schematic diagram of the structure of a concentrator assembly provided in an embodiment of the present application;

[0025] Figure 3 A schematic diagram of the flushing pipe structure provided in the embodiment of the present application;

[0026] Figure 4 A schematic diagram of the gear set structure provided for an embodiment of the present application;

[0027] Figure 5 A schematic diagram of the stirring rod structure provided in an embodiment of the present application.

[0028] In the figure: 100-thickener assembly; 110-cone box; 120-support frame; 121-ring; 122-support rod; 130-flushing pipe; 131-ring pipe; 132-water inlet pipe; 200-stirring and cleaning assembly; 210-fixing plate; 211-mounting seat; 220-central control shaft; 230-shaft rod; 231-limiting ring; 240-gear set; 241-driving gear; 242-driven gear; 250-driving motor; 260-stirring rod; 270-scraper. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0030] See also Figure 1-Figure 5 The present application provides an automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator, including a concentrator component 100 and a stirring and cleaning component 200.

[0031] See also Figure 1 , 2 3. The concentrator assembly 100 includes a cone box 110, a support frame 120 and a flushing pipe 130. The support frame 120 is arranged at the bottom of the cone box 110, and the flushing pipe 130 is arranged at the top of the cone box 110.

[0032] Among them, the flushing pipe 130 includes an annular tube 131 and a water inlet pipe 132. The annular tube 131 is fixedly connected to the inner wall of the cone box 110 and abuts against it. A plurality of water spray holes are opened at the bottom of the annular tube 131. By setting the annular tube 131 and the water inlet pipe 132, a plurality of water spray holes are opened at the bottom of the annular tube 131. The water inlet pipe 132 is used to connect to a water supply pump for water supply, and then the water is sprayed out through the water spray holes at the bottom of the annular tube 131, so as to flush the inner wall.

[0033] Among them, the support frame 120 includes a ring 121 and a support rod 122. The ring 121 is fixedly sleeved on the outside of the cone box 110, and the support rod 122 is fixedly connected to the ring 121. By setting the ring 121 and the support rod 122, the two rings 121 cooperate with the support rod 122 to stably support the whole.

[0034] In a specific implementation manner, an anti-corrosion layer is provided on the surface of the cone box 110. By providing the anti-corrosion layer, the anti-corrosion capability is improved and the service life is extended.

[0035] See also Figure 1 , 2 , 4 and 5, the stirring cleaning assembly 200 includes a fixed plate 210, a central control shaft 220, a shaft rod 230, a driving motor 250, a stirring rod 260 and a scraper 270, the fixed plate 210 is arranged at the top of the cone box 110, the central control shaft 220 rotates and passes through the fixed plate 210, the shaft rod 230 rotates and passes through the central control shaft 220, two driving motors 250 are provided and fixedly connected to the fixed plate 210, the two driving motors 250 are respectively connected to the central control shaft 220 and the shaft rod 230, the surfaces of the central control shaft 220 and the shaft rod 230 are both provided with stirring rods 260, and the scraper 270 is arranged at the end of the stirring rod 260 and contacts the inner wall of the cone box 110.

[0036] In this embodiment, the driving motor 250 is connected to the rotating shaft rod 230 and the central control rotating shaft 220 through the gear set 240. The gear set 240 includes a driving gear 241 and a driven gear 242. The driving gear 241 is fixedly connected to the output end of the gear set 240. The ends of the central control rotating shaft 220 and the rotating shaft rod 230 are both sleeved with a driven gear 242. The driving gear 241 and the driven gear 242 are meshed. By setting the driving gear 241 and the driven gear 242 to be meshed, the driving motor 250 is started to drive the driving gear 241 to rotate, the driving gear 241 is meshed to drive the driven gear 242 to rotate, and the driven gear 242 drives the corresponding shaft to rotate, thereby achieving the purpose of transmission connection.

[0037] In a specific implementation scheme, the rotating shaft rod 230 is fixedly sleeved with a limiting ring 231, and the limiting ring 231 is located at the top of the central control rotating shaft 220. The limiting ring 231 is provided to limit the axial downward movement of the rotating shaft rod 230 in the central control rotating shaft 220 to avoid slipping.

[0038] In a specific implementation manner, a mounting seat 211 is disposed on the top of the fixing plate 210 , and the driving motor 250 is mounted on the top of the mounting seat 211 .

[0039] It should be noted that the scrapers 270 have different lengths and are arranged in a staggered manner. By providing the scrapers 270 with different lengths and arranged in a staggered manner, it can be ensured that the inner wall is scraped more comprehensively.

[0040] The working principle of the automatic cleaner for preventing sedimentation and blockage of the deep cone concentrator is as follows: when in use, the driving motor 250 is started, and the driving motor 250 drives the active gear 241 to rotate, and the active gear 241 engages to drive the driven gear 242 to rotate, and the driven gear 242 drives the corresponding shaft to rotate, and the two driving motors 250 rotate in opposite directions to respectively drive the central control shaft 220 and the shaft rod 230 to rotate, thereby driving the stirring rod 260 to rotate in opposite directions, and stop after stirring and mixing the flocculant, which can effectively improve the stirring effect. After use, the water supply pump is connected to the water inlet pipe 132 for water supply, and then sprayed through the water spray hole at the bottom of the annular tube 131, so as to flush the inner wall, and the rotating stirring rod 260 drives the scraper 270 to move to scrape off the inner wall attachments, so as to clean the inner wall attachments during use, which greatly reduces manual participation, and performs a more automatic cleaning to avoid long-term attachment and scaling affecting use or even causing blockage.

[0041] It should be noted that the specific model and specifications of the drive motor 250 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.

[0042] The power supply and principle of the driving motor 250 are clear to those skilled in the art and will not be described in detail here.

[0043] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. The automatic cleaner for preventing sedimentation and blockage of deep cone concentrator is characterized by: The invention comprises a concentrator assembly (100), wherein the concentrator assembly (100) comprises a cone box (110), a support frame (120) and a flushing pipe (130), wherein the support frame (120) is arranged at the bottom of the cone box (110), and the flushing pipe (130) is arranged at the top of the cone box (110); and a stirring cleaning assembly (200), wherein the stirring cleaning assembly (200) comprises a fixing plate (210), a central control shaft (220), a shaft rod (230), a driving motor (250), a stirring rod (260) and a scraper (270), wherein the fixing plate (210) is arranged at the bottom of the cone box (110). 0), the central control shaft (220) rotates and passes through the fixed plate (210), the shaft rod (230) rotates and passes through the central control shaft (220), two drive motors (250) are provided and fixedly connected to the fixed plate (210), the two drive motors (250) are respectively connected to the central control shaft (220) and the shaft rod (230), the stirring rod (260) is provided on the surface of the central control shaft (220) and the shaft rod (230), and the scraper (270) is provided at the end of the stirring rod (260) and contacts the inner wall of the cone box (110).

2. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The flushing pipe (130) comprises an annular pipe (131) and a water inlet pipe (132); the annular pipe (131) is fixedly connected to and abuts against the inner wall of the cone box (110); and a plurality of water spray holes are provided at the bottom of the annular pipe (131).

3. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The support frame (120) comprises a collar (121) and a support rod (122); the collar (121) is fixedly sleeved on the outside of the cone box (110); and the support rod (122) is fixedly connected to the collar (121).

4. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The driving motor (250) is connected to the rotating shaft rod (230) and the central control rotating shaft (220) through a gear set (240); the gear set (240) comprises a driving gear (241) and a driven gear (242); the driving gear (241) is fixedly connected to the output end of the gear set (240); the driven gear (242) is sleeved on the ends of the central control rotating shaft (220) and the rotating shaft rod (230); the driving gear (241) and the driven gear (242) are meshed with each other.

5. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The rotating shaft rod (230) is fixedly sleeved with a limiting ring (231), and the limiting ring (231) is located at the top of the central control rotating shaft (220).

6. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: A mounting seat (211) is provided on the top of the fixing plate (210), and the driving motor (250) is mounted on the top of the mounting seat (211).

7. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The scrapers (270) have different lengths and are arranged in a staggered manner.

8. The automatic cleaner for preventing sedimentation and blockage of a deep cone concentrator according to claim 1, characterized in that: The surface of the cone box (110) is provided with an anti-corrosion layer.