Discharging mechanism of granulator
By designing the discharge mechanism of electric cylinder, three piston rod, three connecting rod, three plug rod and conical structure in the granulator, the problem of difficult to control the discharge amount of polylactic acid foamed particles is solved, and the discharge pipe is realized Effective dredging and fine control of material discharge.
Patent Information
- Application Number
- CN202421116214.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-22
AI Technical Summary
In the granulator, the discharge amount of polylactic acid foamed particles is difficult to flexibly control, which can easily cause material overflow or accumulation, causing the discharge port to be blocked, and the discharge amount cannot be effectively controlled.
A granulator discharge mechanism is designed, adopting electric cylinder, three piston rod, three connecting rod, three plug pillar and conical structure. The piston rod drives the plug pillar and cone to move upward or downward, adjusting the gap of the discharge pipe , thereby controlling the discharge amount of polylactic acid foam particles, and unblocking the blocked discharge pipe if necessary.
It has achieved effective control of the discharge amount of polylactic acid foamed particles, prevented discharge pipes from being blocked, accelerated the discharge speed of materials, and ensured the stability and efficiency of the discharge process.
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Figure CN222446733U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of granulator discharging mechanisms, in particular to a granulator discharging mechanism. Background Art
[0002] Polylactic acid foamed particles are a kind of granular material. The molding process generally includes stirring and mixing the materials, and extruding the materials into granular-sized particles through a granulator. After the granulator discharges the particles, the particles need to be collected and packaged.
[0003] When the polylactic acid foamed particles are discharged and packaged in containers or packaging bags, it is difficult to flexibly control the material discharge amount from the discharge port. Once the container is about to be full, the continuously discharged polylactic acid foamed particles may cause the container or packaging paper to overflow, causing material splashing. At the same time, the polylactic acid foamed particles may also cause material accumulation when discharged from the discharge port, causing blockage at the upper end opening of the discharge port. Therefore, the discharge amount of the polylactic acid foamed particles from the discharge port cannot be effectively controlled.
[0004] For this reason, a granulator discharging mechanism is proposed. Utility Model Content
[0005] The purpose of the utility model is to effectively control the discharge amount of polylactic acid foamed particles on the basis of preventing the discharge pipe from being blocked. The present application provides a granulator discharge mechanism.
[0006] The technical solution adopted by the utility model is as follows:
[0007] A discharging mechanism of a granulator, comprising a granulator housing, a lifting mechanism is installed on the outer surfaces of the upper ends of both sides of the granulator housing, a top cover is installed on the outer surface of the upper end of the lifting mechanism, a granulating mechanism is installed in the middle of the lower surface of the top cover, a partition mechanism is symmetrically installed on the inner side wall of the granulator housing, a discharging pipe is connected to the internal cavity at the bottom end of the granulator housing, and a discharging mechanism is installed on the lower surface of the granulator housing near the discharging pipe;
[0008] The discharging mechanism includes two electric cylinders three, the electric cylinders three are fixedly connected to the lower surface of the granulator casing, a piston rod three is installed at the output end of the lower surface of the electric cylinder three, the end of the piston rod three away from the electric cylinder three is fixedly connected to a connecting rod, the end of the connecting rod away from the piston rod three is fixedly connected to a plug, the upper surface of the plug is fixedly connected to a cone, the sum of the heights of the plug and the cone is greater than the length of the discharging pipe, and the outer diameter of the plug is matched with the inner diameter of the discharging pipe.
[0009] Furthermore, the lifting mechanism includes a load-bearing plate, which is fixedly connected to the outer wall of the upper end of the granulator casing, and the upper surface of the load-bearing plate is fixedly connected to a hydraulic cylinder, and a lifting column is installed at the output end of the hydraulic cylinder, and the end of the lifting column away from the hydraulic cylinder is fixedly connected to the lower surface of the top cover.
[0010] Furthermore, the granulation mechanism includes a motor, which is fixedly connected to the middle part of the lower surface of the top cover, a rotating shaft is installed at the output end of the lower surface of the motor, and a plurality of cutting blades are fixedly connected to the outer surface of the rotating shaft.
[0011] Furthermore, the partition mechanism includes a partition, which is fixedly connected to the inner wall of the lower end of the granulator casing, a discharge pipe is installed on the lower surface of the partition, a solenoid valve is provided on the lower outer surface of the discharge pipe, and the upper surface of the partition is inclined from all sides to the upper end opening of the discharge pipe.
[0012] Furthermore, the inner bottom surface of the granulator housing is inclined from all sides toward the upper end opening of the discharge pipe.
[0013] Furthermore, bottom columns are fixedly connected to the lower surfaces of both ends of the granulator housing.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0015] In the utility model, after the polylactic acid foam material is cut by the granulation mechanism, the polylactic acid foam particles are placed on the inner bottom surface of the granulator box through the partition mechanism, and then the polylactic acid foam particles will flow downward along the discharge pipe. At this time, the staff can catch the polylactic acid foam particles in the container or packaging bag just below the discharge pipe; at the same time, the electric cylinder three can be started to make the piston rod three drive the connecting rod and the plug to move upward or downward, and the plug moving downward will drive the cone to move outside the discharge pipe. At this time, the gap between the inner wall of the bottom end of the discharge pipe and the cone will gradually increase, so as to accelerate the discharge of the polylactic acid foam particles; the plug moving upward will drive the cone to move inside the discharge pipe, and at this time, the gap between the inner wall of the bottom end of the discharge pipe and the cone will gradually decrease, so as to effectively control the amount of discharged polylactic acid foam particles. At the same time, the cone and the plug moving upward can also clear the blocked discharge pipe; through the cooperation of the above structures, the discharge amount of the polylactic acid foam particles can be effectively controlled on the basis of preventing the discharge pipe from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 For the utility model Figure 2 Enlarged view of point A.
[0019] Markings in the figure: 1-granulator housing, 2-lifting mechanism, 3-top cover, 4-granulating mechanism, 5-partition mechanism, 6-discharging mechanism, 11-bottom column, 12-discharging pipe, 21-load-bearing plate, 22-hydraulic cylinder, 23-lifting column, 41-motor, 42-rotating shaft, 43-cutting blade, 51-partition, 52-discharging pipe, 53-solenoid valve, 61-electric cylinder three, 62-piston rod three, 63-connecting rod, 64-plug, 65-cone. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example
[0021] Reference Figure 1-Figure 3 A granulator discharging mechanism comprises a granulator casing 1, and bottom columns 11 are fixedly connected to the lower surfaces of both ends of the granulator casing 1, specifically, the bottom columns 11 can support the granulator casing 1 from below; a lifting mechanism 2 is installed on the upper outer surfaces of both sides of the granulator casing 1, and a top cover 3 is installed on the upper outer surface of the lifting mechanism 2. The lifting mechanism 2 comprises a load-bearing plate 21, and the load-bearing plate 21 is fixedly connected to the upper outer wall of the granulator casing 1, and a hydraulic cylinder 22 is fixedly connected to the upper surface of the load-bearing plate 21. A lifting column 23 is installed at the output end of the hydraulic cylinder 22, and one end of the lifting column 23 away from the hydraulic cylinder 22 is fixedly connected to the lower surface of the top cover 3. Specifically, starting the hydraulic cylinder 22 can make the lifting column 23 drive the top cover 3 to move upward, so as to expose the upper opening of the top cover 3, and then put the polylactic acid foaming material into the interior of the granulator casing 1.
[0022] Reference Figure 1-Figure 3A granulating mechanism 4 is installed in the middle of the lower surface of the top cover 3. The granulating mechanism 4 includes a motor 41. The motor 41 is fixedly connected to the middle of the lower surface of the top cover 3. A rotating shaft 42 is installed at the output end of the lower surface of the motor 41. A plurality of cutting blades 43 are fixedly connected to the outer surface of the rotating shaft 42. A partition mechanism 5 is symmetrically installed on the inner side wall of the granulator housing 1. The partition mechanism 5 includes a partition 51. The partition 51 is fixedly connected to the inner side wall of the lower end of the granulator housing 1. A discharge pipe 52 is installed on the lower surface of the partition 51, and a solenoid valve 53 is provided on the outer surface of the lower end of the discharge pipe 52. The upper surface of the partition 51 is inclined from all sides toward the upper end opening of the discharge pipe 52; specifically, the motor 41 is started to make the rotating shaft 42 drive the cutting blade 43 to cut the polylactic acid foam material. After the polylactic acid foam material is cut into particles, the solenoid valve 53 can be opened to allow the polylactic acid foam particles to fall from the discharge pipe 52 to the inner bottom surface of the granulator case 1.
[0023] Reference Figure 1-Figure 3 The internal cavity at the bottom end of the granulator housing 1 is connected to a discharge pipe 12, and the inner bottom surface of the granulator housing 1 is inclined from all sides toward the upper end opening of the discharge pipe 12. Specifically, the polylactic acid foamed particles falling onto the inner bottom surface of the granulator housing 1 will flow downward along the discharge pipe 12. At this time, the staff can catch the polylactic acid foamed particles with a container or a packaging bag just below the discharge pipe 12.
[0024] Reference Figure 1-Figure 3 A discharging mechanism 6 is installed on the lower surface of the granulator housing 1 near the discharging pipe 12. The discharging mechanism 6 includes two electric cylinders 3 61. The electric cylinder 3 61 is fixedly connected to the lower surface of the granulator housing 1. A piston rod 3 62 is installed on the output end of the lower surface of the electric cylinder 3 61. The end of the piston rod 3 62 away from the electric cylinder 3 61 is fixedly connected to a connecting rod 63. The end of the connecting rod 63 away from the piston rod 3 62 is fixedly connected to a plug 64. The upper surface of the plug 64 is fixedly connected to a cone 65. The sum of the heights of the plug 64 and the cone 65 is greater than the length of the discharging pipe 12, and the outer diameter of the plug 64 is matched with the inner diameter of the discharging pipe 12. Specifically, the electric cylinder 3 61 is started to make the piston rod 3 62 drive the connecting rod 63 and the plug 64 moves upward or downward, the downward moving plug 64 will drive the cone 65 to move outside the discharge pipe 12, at which time the gap between the inner wall of the bottom end of the discharge pipe 12 and the cone 65 will gradually increase, so as to speed up the discharge of the polylactic acid foamed particles; the upward moving plug 64 will drive the cone 65 to move inside the discharge pipe 12, at which time the gap between the inner wall of the bottom end of the discharge pipe 12 and the cone 65 will gradually decrease, thereby effectively controlling the amount of discharged polylactic acid foamed particles, and at the same time, the upward moving cone 65 and plug 64 can also clear the blocked discharge pipe 12; through the cooperation of the above structures, the discharge amount of the polylactic acid foamed particles can be effectively controlled on the basis of preventing the discharge pipe 12 from being blocked.
[0025] The implementation principle of the discharging mechanism of a granulator in the present application is as follows:
[0026] When using the device, first connect the external power supply, then start the hydraulic cylinder 22 to make the lifting column 23 drive the top cover 3 to move upward so as to expose the upper end opening of the top cover 3, and then put the polylactic acid foam material into the interior of the granulator case 1. These materials will fall to the upper surface of the partition 51. At this time, the motor 41 can be started to make the rotating shaft 42 drive the cutting blade 43 to cut the polylactic acid foam material. After the polylactic acid foam material is cut into particles, the solenoid valve 53 can be opened to allow the polylactic acid foam particles to fall from the discharge pipe 52 to the inner bottom surface of the granulator case 1.
[0027] At the same time, the electric cylinder three 61 can be started to make the piston rod three 62 drive the connecting rod 63 and the plug 64 to move upward or downward. The plug 64 moving downward will drive the cone 65 to move outside the discharge pipe 12. At this time, the gap between the inner wall of the bottom end of the discharge pipe 12 and the cone 65 will gradually increase, so as to speed up the discharge of the polylactic acid foamed particles; the plug 64 moving upward will drive the cone 65 to move inside the discharge pipe 12. At this time, the gap between the inner wall of the bottom end of the discharge pipe 12 and the cone 65 will gradually decrease, thereby effectively controlling the amount of discharged polylactic acid foamed particles. At the same time, the cone 65 and the plug 64 moving upward can also clear the blocked discharge pipe 12. Through the cooperation of the above structures, the discharge amount of the polylactic acid foamed particles can be effectively controlled on the basis of preventing the discharge pipe 12 from being blocked.
[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A granulator discharging mechanism, comprising a granulator housing (1), characterized in that: A lifting mechanism (2) is installed on the upper outer surfaces of both sides of the granulator housing (1), a top cover (3) is installed on the upper outer surface of the lifting mechanism (2), a granulator mechanism (4) is installed in the middle of the lower surface of the top cover (3), a partition mechanism (5) is symmetrically installed on the inner side wall of the granulator housing (1), a discharge pipe (12) is connected to the internal cavity at the bottom end of the granulator housing (1), and a discharge mechanism (6) is installed on the lower surface of the granulator housing (1) close to the discharge pipe (12); The discharging mechanism (6) comprises two electric cylinders (61), the electric cylinders (61) being fixedly connected to the lower surface of the granulator housing (1), a piston rod (62) being installed at the output end of the lower surface of the electric cylinder (61), the end of the piston rod (62) away from the electric cylinder (61) being fixedly connected to a connecting rod (63), the end of the connecting rod (63) away from the piston rod (62) being fixedly connected to a plug (64), the upper surface of the plug (64) being fixedly connected to a cone (65), the sum of the heights of the plug (64) and the cone (65) being greater than the length of the discharging pipe (12), and the outer diameter of the plug (64) being compatible with the inner diameter of the discharging pipe (12).
2. A granulator discharging mechanism as claimed in claim 1, characterized in that: The lifting mechanism (2) comprises a load-bearing plate (21), the load-bearing plate (21) being fixedly connected to the outer wall of the upper end of the granulator housing (1), the upper surface of the load-bearing plate (21) being fixedly connected to a hydraulic cylinder (22), the output end of the hydraulic cylinder (22) being provided with a lifting column (23), and one end of the lifting column (23) away from the hydraulic cylinder (22) being fixedly connected to the lower surface of the top cover (3).
3. A granulator discharging mechanism as claimed in claim 1, characterized in that: The granulation mechanism (4) comprises a motor (41), the motor (41) being fixedly connected to the middle part of the lower surface of the top cover (3), a rotating shaft (42) being mounted on the output end of the lower surface of the motor (41), and a plurality of cutting blades (43) being fixedly connected to the outer surface of the rotating shaft (42).
4. A granulator discharging mechanism as claimed in claim 1, characterized in that: The partition mechanism (5) comprises a partition (51), the partition (51) being fixedly connected to the inner side wall of the lower end of the granulator housing (1), a discharge pipe (52) being installed on the lower surface of the partition (51), a solenoid valve (53) being provided on the outer surface of the lower end of the discharge pipe (52), and the upper surface of the partition (51) being inclined from all sides toward the upper end opening of the discharge pipe (52).
5. A granulator discharging mechanism as claimed in claim 1, characterized in that: The inner bottom surface of the granulator housing (1) is inclined from all sides toward the upper opening of the discharge pipe (12).
6. A granulator discharging mechanism as claimed in claim 1, characterized in that: Bottom columns (11) are fixedly connected to the lower surfaces of both ends of the granulator housing (1).