Uniform coating device for water-based heat transfer film production
By designing an adjustable uniform coating device for the production of water-based thermal transfer film, the problem of uneven coating due to different thicknesses of substrates is solved, and the adaptation to substrates of different thicknesses is achieved to ensure the accuracy of coating and uniformity, improving the accuracy and efficiency of the coating process.
Patent Information
- Application Number
- CN202421045092.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the production of existing water-based thermal transfer films, the coating is uneven due to different thicknesses of the substrate, and it is difficult to maintain the consistency of the coating thickness, which is prone to problems such as excessive or too thin coating.
A uniform coating device for the production of water-based thermal transfer film is designed. The threaded rod is driven by the motor to drive the moving block and the connecting block, so that the adjustment roller can be adjusted up and down, the substrate tension is adjusted, and the coating roller is driven in close contact with the strong spring. The substrate is suitable for substrates of different thicknesses to ensure uniformity of coating.
The adaptation to substrates of different thicknesses is achieved, the accuracy and uniformity of coating is ensured, the accuracy and efficiency of the coating process is improved, and material waste and labor costs are reduced.
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Figure CN222447045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal transfer film production, in particular to a uniform coating device for producing water-based thermal transfer films. Background Art
[0002] The production and application of water-based thermal transfer films involve liquids, mainly water-based dye inks and water-based pigment inks. These inks are essential materials in the thermal transfer process, and the coating device plays a key role in the production of water-based thermal transfer films. It not only ensures the quality and performance of the product, but also improves production efficiency, reduces costs, and is beneficial to environmental protection and safety.
[0003] After searching, the Chinese patent document announcement number is: CN216936757U. The utility model discloses a sterile coating device for the production of medical PU protective film, which relates to the technical field of medical PU protective film, including a base, a feed roller is installed on one side of the base through a bearing, and a winding roller is installed on the other side of the base through a bearing, a drive motor is provided at one end of the winding roller, and the output end of the drive motor is connected to the winding roller, support rollers are installed on both sides of the top of the base through bearings, and a top plate is installed on the top of the base. The utility model can transfer the glue inside the glue box to the inside of the connecting plate by utilizing the existence of the connecting pipe, and finally discharge it through the glue discharge block, so that the glue is set on the outside of the coating roller, and the coating roller can be rotated under the movement of the protective film. The protective film can be glued by the rotation of the coating roller, and because three coating rollers are provided, the phenomenon of faults in the gluing process can be effectively avoided, ensuring the coating effect of the device.
[0004] The above patent mentions in the beneficial effects that "by providing a connecting block 16, the connecting block 16 is driven to move up and down as a whole by the extension and contraction of the second telescopic rod 10 to adjust the height position of the connecting block 16, so that the outer sides of the three coating rollers 2 are in contact with the surface of the protective film, and the connecting pipe 19 can be used to transfer the glue in the glue box 9 to the inside of the connecting plate 18, and finally discharged through the glue discharge block 17, so that the glue is arranged on the outer side of the coating roller 2, and the coating roller 2 can be rotated under the movement of the protective film, and the protective film can be glued by the rotation of the coating roller 2, and since three coating rollers 2 are provided, the phenomenon of faults in the gluing process can be effectively avoided, thereby ensuring the coating effect of the device." However, during the coating process, uneven coating may occur due to the different thicknesses of the substrate, because the thickness of the coating may not be consistent, which may cause the coating to be too thick or too thin. For this reason, a uniform coating device for the production of water-based thermal transfer film is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a uniform coating device for producing water-based thermal transfer films, aiming to improve the problem of uneven coating caused by different thicknesses of substrates in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] The top of the bottom plate is fixedly connected with two support plates, the top of the front support plate is fixedly connected with a driving assembly, a receiving hole is provided inside the left side of the support plate, a moving block is slidably connected inside the receiving hole, a connecting block is fixedly connected to the left side of the moving block, a bearing block is fixedly connected to the left side of the connecting block, an adjusting roller is rotatably connected to the adjacent sides of the two bearing blocks, movable holes are provided on the adjacent sides of the two support plates, a fixing rod is fixedly connected to the adjacent holes, a strong spring 1 is sleeved on the outer side of the fixing rod, a movable block is slidably connected to the outer side of the fixing rod, a coating roller 1 is rotatably connected to the adjacent sides of the two movable blocks, and a coating roller 2 is rotatably connected to the adjacent sides of the two support plates;
[0008] As a further description of the above technical solution:
[0009] The right side of the bottom plate is fixedly connected to a storage box, the front and rear sides of the storage box are slidably connected to connecting plates, the adjacent sides of the two connecting plates are rotatably connected to a feeding roller, the inner walls of the front and rear ends of the right side of the storage box are slidably connected to pull rods, the outer sleeve of the pull rod is provided with a chamber, the outer left side of the pull rod is fixedly connected to a limit plate, the front and rear sides of the storage box are provided with two strong springs, and the right side of the pull rod is fixedly connected to a pull plate;
[0010] As a further description of the above technical solution:
[0011] The driving assembly includes a motor, a driving end of the motor is fixedly connected to a threaded rod, the bottom end of the motor is fixedly connected to the top of the front support plate, and the upper and lower sides of the threaded rod are rotatably connected to the upper and lower sides of the interior of the front receiving hole respectively;
[0012] As a further description of the above technical solution:
[0013] The inner thread of the moving block at the front side is connected to the outer part of the threaded rod, and the outer part of the connecting block is slidably connected to the left side of the supporting plate;
[0014] As a further description of the above technical solution:
[0015] A fixing column is fixedly connected inside the receiving hole at the rear side, and the inside of the moving block at the rear side is slidably connected to the outside of the fixing column;
[0016] As a further description of the above technical solution:
[0017] The outside of the movable block is slidably connected to the inside of the movable hole, and the front and rear ends of the coating roller 1 are slidably connected to the adjacent sides of the two support plates respectively;
[0018] As a further description of the above technical solution:
[0019] One end of the strong spring 1 is fixedly connected to one side of the movable hole, and the other end of the strong spring 1 is fixedly connected to one side of the movable block;
[0020] As a further description of the above technical solution:
[0021] The outer portion of one side of the pulling rod is engaged with the inner portion of one side of the connecting plate, and the outer portion of the limiting plate is slidably connected to the inner portion of the second strong spring.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the threaded rod can be driven by the drive of the motor to make the movable block move, and then the connecting block can be driven to drive the bearing block to move the adjusting roller up and down, so that the adjusting roller can be adjusted up and down, and then the tension of the substrate can be adjusted. Then, the movable block drives the coating roller 1 and the coating roller 2 to be in close contact under the elastic force of the strong spring 1, which can adapt to substrates of different thicknesses, ensure the accuracy of coating, and then improve the uniformity of the overall coating.
[0024] 2. In the utility model, the movement of the pull rod can drive the limit plate to apply force to the chamber, and then the pull rod and the connecting plate are separated, and then the feeding roller can be quickly removed, and then during installation, the connecting plate will be clamped due to the rebound force generated by the force applied to the chamber, and then the feeding roller can be installed to ensure stability during movement, which can reduce the time generated by the need to replace the feeding roller.
[0025] In summary, the present invention has the advantages of improving the accuracy, efficiency and adaptability of the coating process, while reducing material waste and labor costs, and can reduce downtime, thereby improving the efficiency and convenience of the entire coating process. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional schematic diagram of a uniform coating device for producing a water-based thermal transfer film proposed by the utility model;
[0027] Figure 2This is a schematic diagram of the structure of a fixed column of a uniform coating device for producing a water-based thermal transfer film proposed by the utility model;
[0028] Figure 3 This is a schematic diagram of the structure of a support plate of a uniform coating device for producing a water-based thermal transfer film proposed by the utility model;
[0029] Figure 4 This is a schematic diagram of the structure of the movable blocks of a uniform coating device for producing water-based thermal transfer films proposed by the utility model;
[0030] Figure 5 The utility model provides a schematic structural diagram of a limit plate of a uniform coating device for producing water-based thermal transfer films. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the practical embodiment to clearly and completely describe the technical solution in the practical embodiment. Obviously, the described embodiment is only a part of the embodiment of the practical, not all of the embodiments. Based on the embodiment in the practical, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this practical.
[0032] In the description of this utility, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this utility and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this utility. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this utility, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0033] Embodiment 1
[0034] Reference Figure 2 - Figure 4The utility model provides an embodiment: a uniform coating device for producing water-based thermal transfer films, including a bottom plate 1 that provides a stable support platform, two support plates 2 are fixedly connected to the top of the bottom plate 1 to provide additional support, a driving assembly is fixedly connected to the top of the front support plate 2, and the driving assembly includes a motor 3 as a power source, and a threaded rod 4 is fixedly connected to the driving end of the motor 3 to convert the rotational power of the motor 3 to achieve linear motion. This design simplifies the transmission mechanism and improves the efficiency of energy conversion. The bottom end of the motor 3 is fixedly connected to the top of the front support plate 2, and the upper and lower sides of the threaded rod 4 are respectively rotatably connected to the front receiving hole 5 has an internal upper and lower side, a receiving hole 5 is opened inside the left side of the support plate 2, a moving block 6 is slidably connected inside the receiving hole 5, the internal thread of the front moving block 6 is connected to the outside of the threaded rod 4, a connecting block 7 is fixedly connected to the left side of the moving block 6, the outside of the connecting block 7 is slidably connected to the left side of the support plate 2, a bearing block 8 is fixedly connected to the left side of the connecting block 7, and an adjusting roller 9 is rotatably connected to the adjacent side of the two bearing blocks 8. The moving block 6 realizes precise up and down linear motion through the sliding connection in the receiving hole 5 and the threaded connection on the threaded rod 4. This design allows the position of the adjusting roller 9 to be adjusted, thereby accurately controlling the substrate. Tension, the interior of the rear accommodating hole 5 is fixedly connected with a fixed column 10, the interior of the rear moving block 6 is slidably connected to the outside of the fixed column 10, and the fixed column 10 serves as a guide for the rear moving block 6, ensuring the stability of the movement and avoiding the lateral displacement caused by the force on the threaded rod 4. The adjacent sides of the two support plates 2 are each provided with a movable hole 11, the interior of the movable hole 11 is fixedly connected with a fixed rod 12, and the exterior of the fixed rod 12 is sleeved with a strong spring 13, one end of the strong spring 13 is fixedly connected to one side of the movable hole 11, and the strong spring 13 provides pressure in the movable hole 11, so that the movable block 14 can move along the fixed hole 11. The fixed rod 12 slides to adapt to substrates of different thicknesses and ensure that appropriate contact pressure is maintained between the subsequent coating roller 15 and the coating roller 2 16, which helps to achieve a uniform coating effect. The other end of the strong spring 13 is fixedly connected to one side of the movable block 14, and the outer portion of the fixed rod 12 is slidably connected to the movable block 14, and the outer portion of the movable block 14 is slidably connected to the inner portion of the movable hole 11. The coating roller 15 is rotatably connected to the adjacent sides of the two movable blocks 14, and the front and rear ends of the coating roller 15 are respectively slidably connected to the adjacent sides of the two support plates 2, and the coating roller 2 16 is rotatably connected to the adjacent sides of the two support plates 2.
[0035] Reference Figure 1 and Figure 5The right side of the bottom plate 1 is fixedly connected with a storage box 17 for storing coating liquid. The front and rear sides of the storage box 17 are slidably connected with connecting plates 18. The adjacent sides of the two connecting plates 18 are rotatably connected with a feeding roller 19. The roller is responsible for transferring the coating material to the coating roller 16. The inner walls of the front and rear ends of the right side of the storage box 17 are slidably connected with a pull rod 20. The outer side of the pull rod 20 is engaged with the inner side of the connecting plate 18. The outer sleeve of the pull rod 20 is provided with a chamber 21. The pull rod 20 The left side of the outside is fixedly connected with a limit plate 22, and strong springs 23 are provided inside the front and rear sides of the storage box 17. These springs can provide the necessary elastic force to assist the engagement or release of the connecting plate 18 and the feeding roller 19. The outside of the limit plate 22 is slidably connected to the inside of the strong spring 23, and the right side of the pull rod 20 is fixedly connected with a pull plate 24. The operator can cause the pull rod 20 to move by pulling the pull plate 24. This design is to facilitate the operator to replace or clean the feeding roller 19.
[0036] Working steps
[0037] First, the motor 3 is started, and the threaded rod 4 is driven to move by the motor 3, and then the moving block 6 is driven to move inside the accommodating hole 5 under the movement of the threaded rod 4. The purpose is to convert the rotation of the motor 3 into a linear force so that the moving block 6 can move up and down, and then the movement of the moving block 6 will drive the connecting block 7 to move, and then the supporting block 8 will also move, and then the adjusting roller 9 is driven to move up and down under the movement of the supporting block 8, and with the assistance of the fixed column 10, the stability of the movement is ensured, which can adjust the tension of the substrate to ensure that the substrate has good tension during coating and reduce the possibility of wrinkles, and then under the elastic force of the strong spring 13, substrates of different thicknesses can be achieved. When facing a thicker substrate, the coating roller 15 will drive the movable block 14 to slide upward on the outside of the fixed rod 12, and then when facing a thinner substrate, it will move downward due to the elastic force of the strong spring 13, and the coating roller 15 and the coating roller 15 can be automatically adjusted according to substrates of different thicknesses. The spacing between the coating rollers 16 can be such that a pattern to be coated can be provided on the coating rollers 16, and a driving end can be connected to one end of the coating rollers 16, which can drive the coating rollers 15 and the feeding rollers 19 to rotate. Because the spacing between the coating rollers 16 and the coating rollers 15 and the feeding rollers 19 allows them to drive each other, they can act as a driving source in the mid-coating process. Then, under the rotation of the feeding rollers 19, the liquid to be coated in the storage box 17 can be driven to the coating rollers 16 by the rotation, and then the substrate can be coated. The material is coated. When the feeding roller 19 needs to be replaced, it is only necessary to pull the pull plate 24. The pull of the pull plate 24 drives the pull rod 20 to move, and then drives the limit plate 22 to make the chamber 21 subject to force. In this process, the outside of one side of the pull rod 20 will be separated from the inside of the connecting plate 18. At this time, the connecting plate 18 can drive the feeding roller 19 to be pulled out for cleaning. When installation is required, the force applied to the chamber 21 will generate a rebound force to provide the force for the connecting plate 18 and the feeding roller 19 to be engaged.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A uniform coating device for producing water-based thermal transfer films, comprising a bottom plate, characterized in that: The top of the bottom plate is fixedly connected with two support plates, and the top of the front support plate is fixedly connected with a driving assembly, a accommodating hole is opened inside the left side of the support plate, and a moving block is slidably connected inside the accommodating hole, and the left side of the moving block is fixedly connected with a connecting block, and the left side of the connecting block is fixedly connected with a bearing block, and the adjacent sides of the two bearing blocks are rotatably connected with adjusting rollers, and the adjacent sides of the two support plates are opened with movable holes, and the inside of the movable holes is fixedly connected with a fixing rod, and the outer side of the fixing rod is sleeved with a strong spring 1, and the outer side of the fixing rod is slidably connected with a movable block, and the adjacent sides of the two movable blocks are rotatably connected with a coating roller 1, and the adjacent sides of the two support plates are rotatably connected with a coating roller 2.
2. The uniform coating device for producing water-based thermal transfer film according to claim 1, characterized in that: A storage box is fixedly connected to the right side of the bottom plate, and connecting plates are slidably connected to the front and rear sides of the interior of the storage box, and feeding rollers are rotatably connected to the adjacent sides of the two connecting plates. Pull rods are slidably connected to the inner walls of the front and rear ends of the right side of the storage box, and a chamber is sleeved on the outside of the pull rod, and a limiting plate is fixedly connected to the left side of the outside of the pull rod. Two strong springs are provided inside the front and rear sides of the storage box, and a pull plate is fixedly connected to the right side of the pull rod.
3. The uniform coating device for producing water-based thermal transfer film according to claim 1, characterized in that: The driving assembly includes a motor, a driving end of the motor is fixedly connected to a threaded rod, the bottom end of the motor is fixedly connected to the top of the front support plate, and the upper and lower sides of the threaded rod are rotatably connected to the upper and lower sides of the interior of the front accommodating hole respectively.
4. The uniform coating device for producing water-based thermal transfer film according to claim 3, characterized in that: The inner thread of the moving block at the front side is connected to the outer part of the threaded rod, and the outer part of the connecting block is slidably connected to the left side of the supporting plate.
5. The uniform coating device for producing water-based thermal transfer film according to claim 1, characterized in that: The interior of the accommodating hole at the rear side is fixedly connected with a fixing column, and the interior of the moving block at the rear side is slidably connected to the exterior of the fixing column.
6. The uniform coating device for producing water-based thermal transfer film according to claim 1, characterized in that: The outside of the movable block is slidably connected to the inside of the movable hole, and the front and rear ends of the coating roller 1 are respectively slidably connected to the adjacent sides of the two support plates.
7. The uniform coating device for producing water-based thermal transfer film according to claim 1, characterized in that: One end of the strong spring 1 is fixedly connected to one side of the movable hole, and the other end of the strong spring 1 is fixedly connected to one side of the movable block.
8. The uniform coating device for producing water-based thermal transfer film according to claim 2, characterized in that: The outer portion of one side of the pulling rod is engaged with the inner portion of one side of the connecting plate, and the outer portion of the limiting plate is slidably connected to the inner portion of the second strong spring.
Citation Information
Patent Citations
Sterile coating device for medical PU protective film production
CN216936757U
Cited By
A uniform coating device for water-based thermal transfer film production
CN224865702U