On-line cooling device for special-shaped roller
By using a special-shaped roll online cooling device connected to the main water pipe in the production process of special-shaped steel, the problem of insufficient cooling water uniformity in the prior art is solved, and the service life of the pore type and product surface quality are significantly improved.
Patent Information
- Application Number
- CN202421057603.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the production process of special-shaped steel, existing cooling devices cannot evenly apply cooling water to the roller hole type, resulting in insufficient local cooling, easy to produce cracks, reduce the use cycle of the hole type and affect the product surface quality.
Multiple water separator pipes are used to connect to the main water separator pipe. By adjusting the length of the water separator pipe, it is consistent with the shape of the roller hole shape, so as to achieve uniform and sufficient cooling water in the cross-section of the special profile hole shape.
It effectively improves the hole cracking problem, ensures product quality, and facilitates maintenance and maintenance through a detachable structural design.
Smart Images

Figure CN222447699U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of special-shaped steel production, and in particular relates to an online cooling device for a special-shaped rolling roller. Background Art
[0002] During the production process of hot-rolled special-shaped steel, the rolling temperature is relatively high, generally above 980°, and sufficient cooling water is required to cool the hole mold to increase the service life of the roller hole. Due to the irregularities of the hole profiles of the special-shaped materials at each pass (i.e., the various parts of the rollers of the special-shaped materials are uneven), in the prior art, the cooling water pipe is often simply wrapped with steel wire to fix it on the frame of the rolling mill to spray cool the rollers. However, since the cooling water cannot act evenly on the hole profile, the hole profile of the special-shaped roller is not cooled enough locally and cracks are generated, which not only reduces the service life of the hole profile, but also seriously affects the surface quality of the product. Therefore, it is urgently necessary to provide an online cooling device for special-shaped rollers to ensure that the cooling water of the cross-section of the hole profile of the special-shaped material is uniform and sufficient, effectively improve the problem of hole cracking, and thus ensure product quality. Utility Model Content
[0003] The utility model aims at the deficiencies in the background technology and provides an online cooling device for special-shaped rollers. A plurality of water distribution pipes consistent with the hole shape are used for synchronous cooling, thereby ensuring that the cooling water of the hole section of the special-shaped material is uniform and sufficient, effectively improving the hole cracking problem and ensuring product quality.
[0004] To achieve the above purpose, the technical solution of the utility model is as follows:
[0005] An online cooling device for a special-shaped roller is characterized in that it includes a fixed frame, a main water pipe and an adjusting frame, wherein the main water pipe is movably installed on the fixed frame, and at least two branch water pipes are connected to the main water pipe, and each of the branch water pipes includes a first tube body, a telescopic tube body and a second tube body connected in sequence, the first tube body is connected to the main water pipe, and an adjusting frame for realizing the telescopic function of the telescopic tube body is also connected between the first tube body and the second tube body.
[0006] Preferably, an arc-shaped installation groove matching the main water pipe is provided on one side of the fixing frame, a limiting member is connected to the side of the main water pipe away from the water distribution pipe, and the limiting member conflicts with the lower end of the fixing frame close to the arc-shaped installation groove.
[0007] Preferably, two ends of the adjustment frame are respectively connected with connecting rings, and the two connecting rings are respectively fixedly connected to the first tube body and the second tube body.
[0008] Preferably, the adjustment frame includes a fixed rod and a movable rod, the movable rod is provided with a strip slide groove along its length direction, the strip slide groove is provided with an adjustment bolt that cooperates with it, and the adjustment bolt is threadedly connected to one end of the fixed rod close to the movable rod.
[0009] Preferably, two ends of the telescopic tube body are detachably connected to the first tube body and the second tube body respectively through clamps, and sealing gaskets are provided at the connections between the telescopic tube body and the first tube body and the second tube body.
[0010] Preferably, the telescopic tube body is a telescopic high temperature resistant bellows.
[0011] Preferably, each of the water distribution pipes is provided with a water valve switch.
[0012] Preferably, the fixing frame is provided with a fixing slot for connecting it to the rolling mill frame.
[0013] Preferably, a locking screw is provided on one side of the fixed slot.
[0014] Preferably, a water inlet pipe is connected to the main water pipe, and both ends of the main water pipe are closed structures.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) The utility model connects multiple water distribution pipes to the main water pipe to cool the rollers synchronously, and the length of each water distribution pipe can be freely adjusted to keep it consistent with the shape of different roller pass profiles, thereby ensuring that the cooling water of the pass profile cross section of the profiled material is uniform and sufficient, effectively improving the pass profile cracking problem and ensuring product quality;
[0017] (2) The main water pipe of the utility model is detachably connected to the fixed frame, which is embedded in the arc-shaped installation groove. The limiter is fixed by the lower end of the fixed frame by using its own gravity. The structural design is ingenious and reasonable, which is convenient for maintenance and care. Moreover, the fixed frame and the rolling mill are also detachably connected, which is highly practical, has a wide range of applications, and is suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objectives and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the split structure of the fixing seat and the main water pipe of the utility model;
[0021] Figure 3 This is a schematic diagram of the top view structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the connection structure of the water distribution pipe and the regulating frame of the utility model;
[0023] Figure 5For this utility model Figure 4 A schematic diagram of the enlarged structure at point A;
[0024] In the figure: 1, fixing frame, 101, arc-shaped installation groove, 102, fixing slot, 2, main water pipe, 3, first tube body, 4, telescopic tube body, 5, second tube body, 6, limiter, 7, connecting ring, 8, fixing rod, 9, movable rod, 901, strip slide groove, 10, adjusting bolt, 11, clamp, 12, water valve switch, 13, locking screw, 14, water inlet pipe. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "set", "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection; it can be a mechanical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] like Figures 1 to 3As shown, an online cooling device for a special-shaped roll comprises a fixed frame 1 and a main water pipe 2, the main water pipe is movably mounted on the fixed frame, a water inlet pipe 14 is connected to the main water pipe, and both ends of the main water pipe are closed structures, at least two branch water pipes are connected to the main water pipe, each branch water pipe is provided with a water valve switch 12, to realize the opening and closing of each branch water pipe and the independent control of the cooling water flow, and each branch water pipe can be selectively opened and closed according to actual needs, so as to save water resources and reduce production costs, each branch water pipe comprises a first pipe body 3, a telescopic pipe body 4 and a second pipe body 5 which are connected in sequence, and the second pipe body Cooling water can be sprayed onto the roller. The first tube body is connected to the main water pipe. An adjusting frame for realizing the telescopic function of the telescopic tube body is also connected between the first tube body and the second tube body. The two ends of the adjusting frame are respectively connected to connecting rings 7. The two connecting rings are respectively fixedly connected to the first tube body and the second tube body. The two ends of the telescopic tube body are detachably connected to the first tube body and the second tube body through clamps 11. The connection between the telescopic tube body and the first tube body and the second tube body is provided with sealing gaskets (not shown in the figure) to ensure its sealing performance. The telescopic tube body in this embodiment is a telescopic high-temperature resistant bellows. The utility model adjusts the length of the water distribution pipe to make the distance between the water outlet position of the water distribution pipe and each part of the roller consistent with the hole shape, thereby ensuring that the cooling water of the hole section of the special-shaped material is uniform and sufficient. Figure 4 and Figure 5 As shown, the adjustment frame includes a fixed rod 8 and a movable rod 9. The movable rod is provided with a strip slide groove 901 along its length direction. The strip slide groove is provided with an adjusting bolt 10 that cooperates with it. The adjusting bolt is threadedly connected to one end of the fixed rod close to the movable rod. When the adjusting bolt is tightened, the movable rod and the fixed rod can be locked and fixed; conversely, the movable rod can use the adjusting bolt as a guide to slide freely along the length direction of the fixed rod to adjust the overall length of the water distribution pipe.
[0029] like Figure 1 and Figure 2 As shown, one side of the fixing frame is provided with an arc-shaped installation groove 101 matching the main water pipe, and the side of the main water pipe away from the water branch pipe is connected to a limiting member 6, and the limiting member conflicts with the lower end of the fixing frame near the arc-shaped installation groove. In this embodiment, there are two arc-shaped installation grooves, which are respectively located at the two ends of the fixing frame and are connected with the two ends of the main water pipe. When the two ends of the main water pipe are respectively embedded in the two arc-shaped installation grooves, the main water pipe is driven to rotate under the gravity of multiple water branch pipes. At this time, the limiting member conflicts with the lower end of the fixing frame to achieve the position fixation of the main water pipe and the water branch pipe. This installation method is easy to disassemble and convenient for later maintenance. The fixing frame is provided with a fixing slot 102 for connecting it to the rolling mill frame, and a locking screw 13 is provided on one side of the fixing slot. When in use, one of the support rods on the rolling mill frame is embedded in the fixing slot, and then the locking screw is screwed to lock it.
[0030] The method of using the utility model is as follows:
[0031] like Figures 1 to 5 As shown, before use, first use the fixing slot 102 to install the fixing seat 1 on the frame of the rolling mill (installed below one side of the roller), screw the locking screw 13 to lock it, then connect the water inlet pipe 14 to the external cooling water source, and adjust the length of each water distribution pipe according to the actual hole shape of the roller to ensure that the distance between the water outlet at the end of the second tube body 5 and the roller is appropriate, then screw each adjusting bolt 10 to lock the adjusting frame respectively, and finally open the water valve switch 12 of the corresponding water distribution pipe to synchronously cool the hole shape part of the roller.
[0032] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model.
Claims
1. An online cooling device for a special-shaped roll, characterized in that: It includes a fixing frame, a main water pipe and an adjusting frame. The main water pipe is movably installed on the fixing frame. The main water pipe is connected to at least two water branch pipes. Each of the water branch pipes includes a first tube body, a telescopic tube body and a second tube body connected in sequence. The first tube body is connected to the main water pipe. An adjusting frame for realizing the telescopic function of the telescopic tube body is also connected between the first tube body and the second tube body.
2. An online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: One side of the fixing frame is provided with an arc-shaped installation groove matching the main water pipe, and the side of the main water pipe away from the water distribution pipe is connected to a limiting member, and the limiting member conflicts with the lower end of the fixing frame close to the arc-shaped installation groove.
3. The online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: Both ends of the adjustment frame are respectively connected with connecting rings, and the two connecting rings are respectively fixedly connected to the first tube body and the second tube body.
4. An online cooling device for a special-shaped roll as claimed in claim 1 or 3, characterized in that: The adjustment frame includes a fixed rod and a movable rod. The movable rod is provided with a strip slide groove along its length direction. The strip slide groove is provided with an adjustment bolt that cooperates with the strip slide groove. The adjustment bolt is threadedly connected to one end of the fixed rod close to the movable rod.
5. The online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: The two ends of the telescopic tube body are detachably connected to the first tube body and the second tube body respectively through clamps, and sealing gaskets are provided at the connection between the telescopic tube body and the first tube body and the second tube body.
6. An online cooling device for a special-shaped roll as claimed in claim 1 or 5, characterized in that: The telescopic tube body is a telescopic high temperature resistant corrugated tube.
7. The online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: Each of the water distribution pipes is provided with a water valve switch.
8. The online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: The fixed frame is provided with a fixed slot for connecting the fixed frame to the rolling mill frame.
9. An online cooling device for a special-shaped roll as claimed in claim 8, characterized in that: A locking screw is provided on one side of the fixed slot.
10. The online cooling device for a special-shaped roll as claimed in claim 1, characterized in that: The main water pipe is connected with a water inlet pipe, and both ends of the main water pipe are closed structures.