Continuous heat treatment and recovery device for reclaimed sand
By designing a continuous heat treatment and recovery device for recycled sand, the problem of lack of continuity and recovery functions in the heat treatment of recycled sand is solved, and an efficient and automated heat treatment and recovery process is achieved, which improves work efficiency and equipment utilization.
Patent Information
- Application Number
- CN202421106215.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
AI Technical Summary
There is a lack of continuity in the heat treatment of recycled sand, and traditional devices do not have the function of recycling, resulting in complex operational processes and affecting efficiency.
A continuous heat treatment and recovery device for recycled sand is designed, including a furnace body, a fire sprinkler device, a feed chamber assembly, a discharge gate assembly, a material laying mechanism and a recycling mechanism. The device realizes continuous heat treatment through automatic loading and unloading, and undergoes coarse and fine screening and recycling through a recycling mechanism.
The continuous heat treatment of recycled sand is achieved, the operation process is simplified, the work efficiency is improved, and the purchase cost and space occupation of other equipment is reduced through the integrated function.
Smart Images
Figure CN222448120U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of regenerated sand processing devices, and more specifically to a regenerated sand continuous heat processing and recovery device. Background Art
[0002] Regenerated sand is a kind of sand that has been specially treated to restore or improve the original physical and chemical properties of used sand (usually foundry sand) so that it can be reused for foundry or other industrial purposes. The processing technology of regenerated sand varies according to the application field and the type of sand, but usually includes crushing, screening, cleaning, drying and (or) heat treatment steps. The heat treatment of regenerated sand is mainly to remove residual organic matter, moisture, decompose and remove impurities in the sand.
[0003] Currently, there is a lack of continuity in the heat treatment of regenerated sand. For example, the equipment needs to be shut down during the loading and unloading process and then restarted during the processing, which affects work efficiency. Secondly, traditional heat treatment devices do not have a recycling function. After the heat treatment is completed, the regenerated sand needs to be recycled after coarse and fine screening by other equipment, which makes the operation process complicated and affects efficiency. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a continuous heat treatment and recovery device for regenerated sand to solve the problem that the heat treatment of regenerated sand in the traditional device in the above-mentioned background technology lacks continuity and functionality, which makes the operation process complicated and affects the work efficiency.
[0005] The utility model provides the following technical solutions: a continuous heat treatment and recovery device for regenerated sand, comprising a furnace body, wherein a flame spraying device, a loading material bunker assembly, a discharging gate assembly, and a material spreading mechanism are installed inside the furnace body, a recovery mechanism is fixedly installed at the bottom of the furnace body, the loading material bunker assembly is used to store the regenerated sand to be processed, the discharging gate assembly is used to intercept the regenerated sand inside the furnace body, and the material spreading mechanism is used to spread the regenerated sand evenly on the top of the discharging gate assembly;
[0006] The recovery mechanism includes four standing feet, and the inner walls of the four standing feet are fixedly installed with a primary screening mechanism, a secondary screening mechanism, and a ramp plate from top to bottom. The primary screening mechanism, the secondary screening mechanism, and one side of the unloading gate assembly are respectively connected to three collecting containers through three discharge hoppers.
[0007] Furthermore, the first-level screening mechanism and the second-level screening mechanism have the same structure. The first-level screening mechanism includes a frame plate, a screen plate is fixedly connected to the inner wall of the frame plate, a vibration motor is fixedly installed on the side wall of the frame plate, the bottom of the frame plate is connected to four feet through four supporting blocks, and the screen plate has an inclination of ten to fifteen degrees.
[0008] Furthermore, a shock-absorbing rubber pad is provided at the connection between the support block and the frame plate.
[0009] Furthermore, the unloading gate assembly includes an auxiliary gate, a main gate, an auxiliary swivel, a main swivel, a rotary control mechanism 1, and a rotary control mechanism 2. The outer sides of the auxiliary gate and the main gate are movably connected inside the furnace body through the auxiliary swivel and the main swivel. The positive ends of the auxiliary swivel and the main swivel pass through the front of the furnace body and connect with the rotary control mechanism 1 and the rotary control mechanism 2. The rotary control mechanism 1 and the rotary control mechanism 2 are fixedly installed on the front of the furnace body.
[0010] Furthermore, the structures of the rotary control mechanism 1 and the rotary control mechanism 2 are the same. The rotary control mechanism 1 includes two connecting plates. A worm is movably sleeved on the inner side surfaces of the two connecting plates. A worm wheel is meshed on the side walls of the worm. The worm wheel is fixedly connected to the positive end of the secondary rotating shaft. A motor 1 is fixedly installed on the top of the connecting plate. The output shaft of the motor 1 passes through the connecting plate and is connected to the worm.
[0011] Furthermore, the loading material bin assembly includes a main material bin, a material cutting plate is provided at the bottom opening of the main material bin, a plate groove is provided inside the main material bin, the material cutting plate is slidably sleeved in the plate groove, an inner groove connected to the plate groove is provided inside the main material bin, a threaded rod 1 is movably sleeved in the inner groove, a push and shift plate is threadedly sleeved on one side wall of the threaded rod, the bottom of the push and shift plate is connected to the top of the material cutting plate, a motor 2 is provided at one end of the threaded rod 1, the motor 2 is fixedly installed on one side of the furnace body, and its output shaft is connected to the threaded rod 1.
[0012] Furthermore, the material spreading mechanism includes a nail plate, a positioning shaft, a second threaded rod, and a third motor. The positioning shaft is fixedly connected inside the furnace body, the nail plate is slidably sleeved on the side wall of the positioning shaft, the nail plate is threadedly sleeved on the side wall of the second threaded rod, and the output shaft of the third motor passes through the furnace body and is connected to the second threaded rod.
[0013] Technical effects and advantages of the utility model:
[0014] The utility model uses a flame spraying device to perform flame spraying heat treatment, and can automatically load materials through a loading material bunker component, and can automatically unload materials through a discharging gate component, so that the device has a higher automation effect and saves manpower. In addition, through the coordination of the loading material bunker component and the discharging gate component, the device can heat treat the regenerated sand without restarting or shutting down the equipment after a single batch of materials is processed, so that the heat treatment work is more continuous, the operation steps are simplified, and the work efficiency is improved.
[0015] The regenerated sand discharged through the unloading gate assembly can directly enter the recovery mechanism for coarse and fine screening and recovery, making the device more functional, simplifying the subsequent processing process of the regenerated sand heat treatment, reducing the purchase cost of other equipment through integrated functions, and saving the space occupancy rate of other equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is an exploded schematic diagram of the overall structure of the utility model;
[0018] Figure 3 For this utility model Figure 2 Schematic diagram of the recycling mechanism structure;
[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the structure of the discharge gate assembly;
[0020] Figure 5 For this utility model Figure 2 A schematic diagram of the cross-sectional structure of the loading cabin assembly in FIG.
[0021] Figure 6 For this utility model Figure 2 Schematic diagram of the material laying mechanism structure.
[0022] The accompanying drawings are marked as follows: 1. furnace body; 2. flamethrower; 3. loading material chamber assembly; 4. unloading gate assembly; 5. recovery mechanism; 6. material spreading mechanism; 51. foot; 52. primary screening mechanism; 53. secondary screening mechanism; 54. ramp plate; 55. discharge hopper; 521. frame plate; 522. sieve plate; 523. vibration motor; 524. support block; 41. auxiliary gate; 42. main gate; 43. auxiliary swivel; 44. main swivel; 45. rotary control mechanism one; 46. rotary control mechanism two; 451. connecting plate; 452. worm; 453. motor one; 454. worm wheel; 31. main material chamber; 32. cutting plate; 33. threaded rod one; 34. push plate; 35. motor two; 61. nail plate; 62. positioning shaft; 63. threaded rod two; 64. motor three. DETAILED DESCRIPTION
[0023] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.
[0024] Reference Figure 1 and Figure 2 , 3 The utility model provides a continuous heat treatment and recovery device for regenerated sand, including a furnace body 1, a flame spraying device 2, a loading material cabin assembly 3, a discharging gate assembly 4, and a material spreading mechanism 6 are installed inside the furnace body 1, and a recovery mechanism 5 is fixedly installed at the bottom of the furnace body 1, the loading material cabin assembly 3 is used to store the regenerated sand to be processed, the discharging gate assembly 4 is used to intercept the regenerated sand inside the furnace body 1, and the material spreading mechanism 6 is used to spread the regenerated sand on the top of the discharging gate assembly 4 evenly;
[0025] The recovery mechanism 5 includes four standing feet 51, and the inner walls of the four standing feet 51 are fixedly installed with a primary screening mechanism 52, a secondary screening mechanism 53, and a ramp 54 from top to bottom. The primary screening mechanism 52, the secondary screening mechanism 53, and one side of the unloading gate assembly 4 are connected to three collecting containers through three discharge hoppers 55 respectively.
[0026] Reference Figure 3 The primary screening mechanism 52 and the secondary screening mechanism 53 have the same structure. The primary screening mechanism 52 includes a frame plate 521. The inner wall of the frame plate 521 is fixedly connected with a screen plate 522. The side wall of the frame plate 521 is fixedly installed with a vibration motor 523. The bottom of the frame plate 521 is connected to four feet 51 through four support blocks 524. The screen plate 522 has an inclination of ten to fifteen degrees. The regenerated sand that falls to the top of the screen plate 522 is subjected to primary screening under the vibration effect of the vibration motor 523. The screened regenerated sand passes through the inclination of the screen plate 522 and slides into the discharging hopper 55 for discharging. Since the primary screening mechanism 52 and the secondary screening mechanism 53 have the same structure, the secondary screening mechanism 53 performs secondary screening in the same way.
[0027] Reference Figure 3 A shock-absorbing rubber pad is provided at the connection between the support block 524 and the frame plate 521 to prevent the vibration force from being transmitted to the standing foot 51.
[0028] Reference Figure 4 The unloading gate assembly 4 includes an auxiliary gate 41, a main gate 42, an auxiliary swivel 43, a main swivel 44, a rotary control mechanism 1 45, and a rotary control mechanism 2 46. The outer sides of the auxiliary gate 41 and the main gate 42 are movably connected in the furnace body 1 through the auxiliary swivel 43 and the main swivel 44. The positive ends of the auxiliary swivel 43 and the main swivel 44 penetrate to the front of the furnace body 1 and connect with the rotary control mechanism 1 45 and the rotary control mechanism 2 46. The rotary control mechanism 1 45 and the rotary control mechanism 2 46 are fixedly installed on the front of the furnace body 1. When the auxiliary gate 41 and the main gate 42 are in a horizontal state, their inner sides are closed to intercept the regenerated sand. The main swivel 44 is driven to rotate by the rotary control mechanism 2 46 to make the main gate 42 turn downward by 20 degrees. The auxiliary swivel 43 is driven to rotate by the rotary control mechanism 1 45 to make the auxiliary gate 41 turn downward by 10 degrees. At this time, the regenerated sand intercepted on the top of the auxiliary gate 41 and the main gate 42 slides downward under the influence of the inclination, thereby achieving an automatic unloading effect.
[0029] Reference Figure 4The structures of the rotary control mechanism 1 45 and the rotary control mechanism 2 46 are the same. The rotary control mechanism 1 45 includes two connecting plates 451. The inner sides of the two connecting plates 451 are movably sleeved with a worm 452. The side walls of the worm 452 are meshed with a worm wheel 454. The worm wheel 454 is fixedly connected to the positive end of the secondary rotating shaft 43. A motor 1 453 is fixedly installed on the top of the connecting plate 451. The output shaft of the motor 1 453 penetrates the connecting plate 451 and is connected to the worm 452. The worm 452 is driven to rotate by the output power of the motor 1 453. The rotation effect of the secondary rotating shaft 43 is controlled by the meshing relationship between the worm 452 and the worm wheel 454. The rotary control mechanism 2 46 drives the main rotating shaft 44 to rotate in the same way.
[0030] Reference Figure 5 The loading material bin assembly 3 includes a main material bin 31, a material cutting plate 32 is arranged at the bottom opening of the main material bin 31, a plate groove is arranged inside the main material bin 31, and the material cutting plate 32 is slidably sleeved in the plate groove, and an inner groove connected to the plate groove is arranged inside the main material bin 31, and a threaded rod 1 33 is movably sleeved in the inner groove, and a shifting plate 34 is threadedly sleeved on the side wall of the threaded rod 1 33, and the bottom of the shifting plate 34 is connected to the top of the material cutting plate 32, and a motor 2 is arranged at one end of the threaded rod 1 33, and the motor 2 35 is fixedly installed on one side of the furnace body 1, and its output shaft is connected to the threaded rod 1 33, and the regenerated sand to be processed is stored through the main material bin 31, and is connected through the material cutting plate 32. When the furnace body 1 is loaded, the threaded rod 1 33 is driven to rotate by the output power of the motor 2 35, and the shifting plate 34 is moved horizontally under the influence of the threaded structure, and the material cutting plate 32 is driven by the shifting plate 34 so that it does not intercept the regenerated sand, and the material can be automatically unloaded under the influence of gravity.
[0031] Reference Figure 6 The paving mechanism 6 includes a nail plate 61, a positioning shaft 62, a second threaded rod 63, and a third motor 64. The positioning shaft 62 is fixedly connected inside the furnace body 1, the nail plate 61 is slidably sleeved on the side wall of the positioning shaft 62, the nail plate 61 is threadedly sleeved on the side wall of the second threaded rod 63, and the output shaft of the third motor 64 passes through the furnace body 1 and is connected to the second threaded rod 63. The second threaded rod 63 is driven to rotate by the output power of the third motor 64. Under the influence of the threaded structure, the nail plate 61 can be moved, and the regenerated sand accumulated on the top of the unloading gate assembly 4 can be pushed by the nail plate 61 to achieve the effect of evenly paving the regenerated sand.
[0032] The working principle of the utility model is as follows: the regenerated sand to be processed is stored through the loading material bin assembly 3 and automatically loaded into the furnace body 1, the regenerated sand entering the furnace body 1 is received through the unloading gate assembly 4, the regenerated sand on the top of the unloading gate assembly 4 can be evenly spread through the paving mechanism 6, and then the flame spraying device 2 is operated to perform flame spraying heat treatment, and when the unloading gate assembly 4 is completed, the unloading is completed through the operation of the unloading gate assembly 4, and the flame spraying device 2 does not need to stop running during the process. After the automatic unloading is completed, the material is discharged again through the loading material bin assembly 3 to perform heat treatment of the next batch of hot regenerated sand, and the equipment does not need to stop running during this process, thereby completing the continuous heat treatment operation;
[0033] The regenerated sand discharged through the unloading gate assembly 4 enters the recovery mechanism 5, and is screened through the primary screening mechanism 52 to select the first-grade coarse and fine regenerated sand. The regenerated sand passing through the primary screening mechanism 52 is screened through the secondary screening mechanism 53 to select the second-grade coarse and fine regenerated sand. The regenerated sand passing through the secondary screening mechanism 53 is the third-grade coarse and fine regenerated sand, which falls to the top of the ramp plate 54. The regenerated sands of different grades of coarse and fine on the primary screening mechanism 52, the secondary screening mechanism 53 and the ramp plate 54 are discharged through three discharge hoppers 55 respectively, and are collected separately through three collecting volumes, thereby completing the screening and recovery effect.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. The utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A continuous heat treatment and recovery device for regenerated sand, characterized in that: The furnace body (1) comprises a flame spraying device (2), a loading bunker assembly (3), a discharging gate assembly (4), and a material spreading mechanism (6) installed inside the furnace body (1); a recovery mechanism (5) is fixedly installed at the bottom of the furnace body (1); the loading bunker assembly (3) is used to store regenerated sand to be processed; the discharging gate assembly (4) is used to intercept the regenerated sand inside the furnace body (1); and the material spreading mechanism (6) is used to spread the regenerated sand evenly on the top of the discharging gate assembly (4); The recovery mechanism (5) comprises four standing feet (51), and the inner walls of the four standing feet (51) are fixedly mounted with a primary screening mechanism (52), a secondary screening mechanism (53), and a ramp plate (54) from top to bottom. The primary screening mechanism (52), the secondary screening mechanism (53), and one side of the discharge gate assembly (4) are respectively connected to three collection containers through three discharge hoppers (55).
2. The continuous heat treatment and recovery device for regenerated sand according to claim 1, characterized in that: The primary screening mechanism (52) and the secondary screening mechanism (53) have the same structure. The primary screening mechanism (52) comprises a frame plate (521). A screen plate (522) is fixedly connected to the inner wall of the frame plate (521). A vibration motor (523) is fixedly installed on the side wall of the frame plate (521). The bottom of the frame plate (521) is connected to four standing feet (51) via four support blocks (524). The screen plate (522) has an inclination of ten to fifteen degrees.
3. The continuous heat treatment and recovery device for regenerated sand according to claim 2, characterized in that: A shock-absorbing rubber pad is provided at the connection between the support block (524) and the frame plate (521).
4. The continuous heat treatment and recovery device for regenerated sand according to claim 3 is characterized in that: The discharge gate assembly (4) comprises an auxiliary gate (41), a main gate (42), an auxiliary rotary shaft (43), a main rotary shaft (44), a rotary control mechanism 1 (45), and a rotary control mechanism 2 (46); the outer sides of the auxiliary gate (41) and the main gate (42) are movably sleeved inside the furnace body (1) through the auxiliary rotary shaft (43) and the main rotary shaft (44); the positive ends of the auxiliary rotary shaft (43) and the main rotary shaft (44) penetrate through the front side of the furnace body (1) and are connected to the rotary control mechanism 1 (45) and the rotary control mechanism 2 (46); the rotary control mechanism 1 (45) and the rotary control mechanism 2 (46) are fixedly installed on the front side of the furnace body (1).
5. The continuous heat treatment and recovery device for regenerated sand according to claim 4, characterized in that: The rotary control mechanism 1 (45) and the rotary control mechanism 2 (46) have the same structure. The rotary control mechanism 1 (45) includes two connecting plates (451). The inner side surfaces of the two connecting plates (451) are movably sleeved with a worm (452). The side walls of the worm (452) are meshed with a worm wheel (454). The worm wheel (454) is fixedly connected to the positive end of the secondary rotary shaft (43). A motor 1 (453) is fixedly installed on the top of the connecting plate (451). The output shaft of the motor 1 (453) passes through the connecting plate (451) and is connected to the worm (452).
6. The continuous heat treatment and recovery device for regenerated sand according to claim 1, characterized in that: The loading material chamber assembly (3) comprises a main material chamber (31), a material cutting plate (32) is arranged at the bottom opening of the main material chamber (31), a plate groove is arranged inside the main material chamber (31), the material cutting plate (32) is slidably sleeved in the plate groove, an inner groove connected to the plate groove is arranged inside the main material chamber (31), a threaded rod (33) is movably sleeved in the inner groove, a push plate (34) is threadedly sleeved on the side wall of the threaded rod (33), the bottom of the push plate (34) is connected to the top of the material cutting plate (32), a motor (35) is arranged at one end of the threaded rod (33), the motor (35) is fixedly installed on one side of the furnace body (1), and its output shaft is connected to the threaded rod (33).
7. The continuous heat treatment and recovery device for regenerated sand according to claim 1, characterized in that: The material spreading mechanism (6) comprises a nail-pulling plate (61), a positioning shaft (62), a second threaded rod (63), and a third motor (64); the positioning shaft (62) is fixedly connected inside the furnace body (1); the nail-pulling plate (61) is slidably sleeved on the side wall of the positioning shaft (62); the nail-pulling plate (61) is threadedly sleeved on the side wall of the second threaded rod (63); and the output shaft of the third motor (64) passes through the furnace body (1) and is connected to the second threaded rod (63).