Aluminum alloy ingot easy to demould
By setting up a graphite layer inside the ingot mold and using a combined structure of hydraulic columns and top columns, the problem of adhesion between aluminum alloy ingots and molds is solved, and convenient demolding and rapid cooling of aluminum alloy ingots are achieved.
Patent Information
- Application Number
- CN202421233894.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-01
AI Technical Summary
The existing casting molds are easy to stick to the mold during demoulding, making it inconvenient to demoulding.
By providing a graphite layer inside the mold, the adhesion between the aluminum alloy ingot and the mold is reduced, and the combined structure of hydraulic columns and top columns is used to facilitate the mold release of the aluminum alloy ingot.
The adhesion problem between the aluminum alloy ingot and the mold is effectively avoided, making the mold release process more convenient. At the same time, the rapid cooling of the aluminum alloy ingot is achieved through the circulation pump system of the cooling chamber.
Smart Images

Figure CN222448179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic grain drying machines, in particular to an easily demoulding aluminum alloy ingot. Background Art
[0002] Aluminum alloy is a common metal material on the market. Most aluminum alloy ingots are produced using ingot molds made of cast iron.
[0003] However, the ingot casting molds currently on the market are prone to adhesion of the aluminum alloy ingot to the mold during demoulding, making demoulding inconvenient.
[0004] In view of this, research and improvement are conducted on the existing problems, and an easy-to-demold aluminum alloy ingot is provided, wherein a graphite layer is provided to prevent the aluminum alloy ingot from sticking to the mold during demolding, thereby facilitating demolding. The aluminum alloy ingot can be pushed out of the mold by a push column through the provision of a hydraulic column, thereby demolding it. The purpose is to solve the problem and improve the use value through this technology. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and provides an aluminum alloy ingot that is easy to demould.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an easy-to-demold aluminum alloy ingot, including a device body, one end of the device body is connected to a control panel, the bottom end of the device body is connected to a support leg, the top of the device body is connected to a mold, one end of the mold is connected to a water inlet pipe, one end of the water inlet pipe is connected to a circulating pump, the bottom end of the circulating pump is connected to a pumping pipe, one end of the mold is connected to a water outlet pipe, the bottom end of the water outlet pipe is connected to a water tank, one end of the water tank is connected to a water inlet, a hydraulic column is connected at the bottom end of the device body, the top of the hydraulic column is connected to a telescopic column, the top of the telescopic column is connected to a support plate, and the upper end of the support plate is connected to a top column.
[0007] As a further description of the above technical solution:
[0008] The control panel is fixedly connected to the device body, the support legs are fixedly connected to the bottom end of the device body, and the number of the support legs is four.
[0009] As a further description of the above technical solution:
[0010] The bottom end of the mold is fixedly connected to the device body, a mold cavity is arranged inside the mold, and a graphite layer is arranged at the bottom end inside the mold.
[0011] As a further description of the above technical solution:
[0012] A plug hole is arranged at the bottom end of the mold, and a cooling cavity is arranged inside the mold body.
[0013] As a further description of the above technical solution:
[0014] The water inlet pipe is fixedly connected to the mold, and the other end is fixedly connected to the circulation pump. The bottom end of the circulation pump is fixedly connected to the water tank. One end of the water pump is fixedly connected to the circulation pump, and the other end is fixedly connected to the water tank.
[0015] As a further description of the above technical solution:
[0016] One end of the water outlet pipe is fixedly connected to the mold, and the other end is fixedly connected to the water tank. The bottom end of the water tank is fixedly connected to the device body, and the water inlet penetrates the inner wall of one side of the device body and is fixedly connected to the water tank.
[0017] As a further description of the above technical solution:
[0018] The bottom end of the hydraulic column is fixedly connected to the device body, the bottom end of the telescopic column is movably connected to the hydraulic column, the bottom end of the support plate is fixedly connected to the top end of the telescopic column, the bottom end of the top column is fixedly connected to the support plate, the outer diameter of the top column matches the inner diameter of the socket, and the number of the top column and the socket is four.
[0019] The utility model has the following beneficial effects: in the utility model, by arranging a graphite layer, the aluminum alloy ingot is not easy to stick to the mold when demolding, thereby facilitating demolding; by arranging a hydraulic column, the aluminum alloy ingot can be pushed out of the mold by a push column, thereby demolding; by injecting coolant into the cooling cavity, the aluminum alloy ingot can be quickly cooled; and by arranging a circulating pump, the coolant in the mold cavity and the coolant in the water tank can be circulated, so that the cooling cavity can continuously cool the aluminum alloy ingot. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an easily demouldable aluminum alloy ingot proposed by the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the main body of a device for easily demoulding aluminum alloy ingots proposed by the utility model;
[0022] Figure 3 The utility model discloses a cooling chamber structure for an aluminum alloy ingot which is easy to demould.
[0023] Legend:
[0024] 1. Device body; 2. Control panel; 3. Support leg; 4. Mold; 5. Mold cavity; 6. Graphite layer; 7. Socket; 8. Cooling cavity; 9. Water inlet pipe; 10. Water outlet pipe; 11. Water tank; 12. Circulation pump; 13. Suction pipe; 14. Water inlet; 15. Hydraulic column; 16. Telescopic column; 17. Support plate; 18. Top column. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model; the terms "first", "second" and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] Reference Figure 1-3 , an embodiment provided by the utility model:
[0028] The invention discloses an easily demouldable aluminum alloy ingot, comprising a device body 1, wherein one end of the device body 1 is connected to a control panel 2, a bottom end of the device body 1 is connected to a support leg 3, a top end of the device body 1 is connected to a mold 4, one end of the mold 4 is connected to a water inlet pipe 9, one end of the water inlet pipe 9 is connected to a circulation pump 12, a bottom end of the circulation pump 12 is connected to a water extraction pipe 13, one end of the mold 4 is connected to a water outlet pipe 10, a bottom end of the water outlet pipe 10 is connected to a water tank 11, one end of the water tank 11 is connected to a water inlet 14, a bottom end of the device body 1 is connected to a hydraulic column 15, a top end of the hydraulic column 15 is connected to a telescopic column 16, a top end of the telescopic column 16 is connected to a support plate 17, and an upper end of the support plate 17 is connected to a top column 18.
[0029] Specifically, the control panel 2 is fixedly connected to the device body 1 , and the support legs 3 are fixedly connected to the bottom end of the device body 1 . There are four support legs 3 , and the device body 1 is supported by the support legs 3 .
[0030] Specifically, the bottom end of the mold 4 is fixedly connected to the device body 1, a mold cavity 5 is provided inside the mold 4, and a graphite layer 6 is provided at the bottom end of the mold 4. The characteristics of graphite make it difficult for it to form close contact with other substances, so the setting of the graphite layer 6 achieves the purpose of facilitating the demolding of the aluminum alloy ingot.
[0031] Specifically, a plug hole 7 is provided at the bottom end of the mold 4 , and a cooling cavity 8 is provided inside the mold 4 body. Cooling liquid is injected into the cooling cavity 8 to cool the aluminum alloy ingot.
[0032] Specifically, the water inlet pipe 9 is fixedly connected to the mold 4, and the other end is fixedly connected to the circulating pump 12. The bottom end of the circulating pump 12 is fixedly connected to the water tank 11. One end of the water extraction pipe 13 is fixedly connected to the circulating pump 12, and the other end is fixedly connected to the water tank 11. Through the setting of the circulating pump 12, the heated coolant in the cooling chamber 8 can be extracted and the low-temperature coolant in the water tank 11 can be injected into the cooling chamber 8 to continuously cool the aluminum alloy ingot.
[0033] Specifically, one end of the water outlet pipe 10 is fixedly connected to the mold 4, and the other end is fixedly connected to the water tank 11. The bottom end of the water tank 11 is fixedly connected to the device body 1. The water inlet 14 passes through the inner wall of one side of the device body 1 and is fixedly connected to the water tank 11, and the coolant is stored through the water tank 11.
[0034] Specifically, the bottom end of the hydraulic column 15 is fixedly connected to the device body 1, the bottom end of the telescopic column 16 is movably connected to the hydraulic column 15, the bottom end of the support plate 17 is fixedly connected to the top end of the telescopic column 16, and the bottom end of the top column 18 is fixedly connected to the support plate 17. The outer diameter of the top column 18 matches the inner diameter of the socket 7. The number of the top columns 18 and the socket 7 is four. Through the setting of the hydraulic column 15, the aluminum alloy ingot can be pushed out of the mold 4 through the top column 18, thereby demolding it.
[0035] Working principle: When the device is in use, the user injects the dissolved aluminum alloy liquid into the mold cavity 5 and waits for it to cool and form. The aluminum alloy ingot is cooled by injecting coolant into the cooling cavity 8. The circulating pump 12 can extract the heated coolant in the cooling cavity 8 and inject the low-temperature coolant in the water tank 11 into the cooling cavity 8 to continuously cool the aluminum alloy ingot. After the aluminum alloy ingot is formed, the hydraulic column 15 drives the telescopic column 16 to rise and drive the support plate 17 to make the ejector column 18 eject the aluminum alloy ingot out of the mold 4. The setting of the graphite layer 6 makes it difficult for the aluminum alloy ingot to stick to the mold, thereby facilitating demoulding.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An easily demouldable aluminum alloy ingot, comprising a device body (1), characterized in that: One end of the device body (1) is connected to a control panel (2); a supporting leg (3) is connected to the bottom end of the device body (1); a top end of the device body (1) is connected to a mold (4); one end of the mold (4) is connected to a water inlet pipe (9); one end of the water inlet pipe (9) is connected to a circulation pump (12); the bottom end of the circulation pump (12) is connected to a water extraction pipe (13); one end of the mold (4) is connected to a water outlet pipe (10); the bottom end of the water outlet pipe (10) is connected to a water tank (11); one end of the water tank (11) is connected to a water inlet (14); a hydraulic column (15) is connected to the bottom end of the device body (1); a telescopic column (16) is connected to the top end of the hydraulic column (15); a support plate (17) is connected to the top end of the support plate (17); a top column (18) is connected to the top end of the support plate (17).
2. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: The control panel (2) is fixedly connected to the device body (1), the support legs (3) are fixedly connected to the bottom end of the device body (1), and the number of the support legs (3) is four.
3. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: The bottom end of the mold (4) is fixedly connected to the device body (1), a mold cavity (5) is provided inside the mold (4), and a graphite layer (6) is provided at the bottom end inside the mold (4).
4. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: A plug hole (7) is provided at the bottom end of the mold (4), and a cooling cavity (8) is provided inside the mold (4) body.
5. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: The water inlet pipe (9) is fixedly connected to the mold (4), and the other end is fixedly connected to the circulation pump (12). The bottom end of the circulation pump (12) is fixedly connected to the water tank (11). One end of the water extraction pipe (13) is fixedly connected to the circulation pump (12), and the other end is fixedly connected to the water tank (11).
6. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: One end of the water outlet pipe (10) is fixedly connected to the mold (4), and the other end is fixedly connected to the water tank (11); the bottom end of the water tank (11) is fixedly connected to the device body (1); and the water inlet (14) penetrates the inner wall of one side of the device body (1) and is fixedly connected to the water tank (11).
7. The easily demouldable aluminum alloy ingot according to claim 1, characterized in that: The bottom end of the hydraulic column (15) is fixedly connected to the device body (1), the bottom end of the telescopic column (16) is movably connected to the hydraulic column (15), the bottom end of the support plate (17) is fixedly connected to the top end of the telescopic column (16), the bottom end of the top column (18) is fixedly connected to the support plate (17), the outer diameter of the top column (18) and the inner diameter of the socket (7) are mutually matched, and the number of the top column (18) and the socket (7) is four.