Polishing device for metal casting slag pores
By designing a grinding device for metal castings, combined with a clamping mechanism, suction cup mechanism and lifting assembly, the problem of inconvenient fixing of spherical castings is solved, and the convenient fixing and efficiency of the castings are achieved.
Patent Information
- Application Number
- CN202420692320.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-07
AI Technical Summary
During the grinding of metal castings, the fixing of spherical castings is inconvenient, which leads to inconvenient grinding and fixing, and requires moving the castings multiple times.
A device for slag pore polishing of metal castings is designed. A grinding machine is provided at the top of the workbench, and a clamping mechanism and a suction cup mechanism are respectively arranged on both sides. The clamping mechanism is used for the fixation of plate-shaped castings, and the suction cup mechanism is used for the fixation of spherical castings. , and the height adjustment of the spherical casting is achieved through the lifting assembly.
It realizes convenient fixation of castings of different shapes, reduces the number of movements of castings, and improves the convenience and efficiency of the grinding process.
Smart Images

Figure CN222449583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a device for grinding slag pores of metal castings. Background Art
[0002] Metal casting is a process of melting metal into a liquid that meets certain requirements and pouring it into a mold, and then cooling, solidifying, and cleaning to obtain a casting with a predetermined shape, size, and performance. In the metal casting production project, slag pores may appear in the metal casting due to process problems, affecting the quality of the casting. Therefore, when slag pores appear in the casting, it is necessary to treat the slag pores by repair welding. After the repair welding is completed, the repair welding part needs to be polished. When the metal casting is polished, the casting needs to be clamped and fixed. However, the shapes of metal castings are different, including plate-shaped, circular and other shapes. However, the workbench is generally fixed with claws. When the sphere needs to be fixed, it needs to be supported by hand, or the workbench with a spherical clamp needs to be replaced, so the casting needs to be moved many times, making the polishing and fixing of the casting inconvenient. Utility Model Content
[0003] The utility model aims to provide a slag pore grinding device for metal castings to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slag pore grinding device for metal castings, comprising a workbench, a grinder for grinding is arranged on the top of the workbench, a clamping mechanism for clamping plate castings and a suction cup mechanism for fixing spherical castings are symmetrically arranged on both sides of the top of the workbench, a mounting plate for installing the clamping mechanism and the suction cup mechanism is arranged on the top of the workbench, and a lifting assembly for lifting spherical castings is arranged on the top of the workbench.
[0005] Preferably, the bottom end of the mounting plate is fixedly connected to the top end of the workbench, the clamping mechanism includes a clamping component and a first movable component, the suction cup mechanism includes a suction cup component and a second movable component, and the first movable component and the second movable component are respectively arranged on one side of the mounting plate.
[0006] Preferably, the first movable component includes a first movable part and a first telescopic part, the second movable component includes a second movable part and a second telescopic part, the first movable part includes a first movable block, the second movable part includes a second movable block, one side of the top of the mounting plate is provided with a clamping groove for clamping the first movable block and the second movable block, the first telescopic part includes a first extension rod, the second telescopic part includes a second extension rod, the clamping component is arranged at one end of the first extension rod, and the suction cup component is arranged at one end of the second extension rod.
[0007] Preferably, the outer walls of the first extension rod and the second extension rod are respectively sleeved with a first rotating rod and a second rotating rod, one end of the first rotating rod and the second rotating rod are respectively hinged to one end of the first moving block and the second moving block, one end of the first extension rod and the second extension rod are respectively provided with a second clamping block, the other end of the first rotating rod and the second rotating rod are respectively provided with a plug-in groove, the bottom end of the inner wall of the plug-in groove is provided with a positioning hole for plugging the second clamping block, one end of the first extension rod and the second extension rod are respectively provided with a first cavity, the bottom end of the inner wall of the first cavity is respectively provided with a first rectangular hole, the second clamping block is interlaced and connected with the first rectangular hole, the top of the second clamping block is fixedly connected to a second baffle, and the top of the second baffle is fixedly connected to a second spring.
[0008] Preferably, the other ends of the first extension rod and the second extension rod are respectively fixedly connected to the first linkage block and the second linkage block, the clamping assembly includes a movable clamping plate and a fixed clamping plate, the suction cup assembly includes an arc-shaped suction cup, one end of the first linkage block is provided with a T-slot, one side of the movable clamping plate is fixedly connected with a lifting plate, one end of the fixed clamping plate is fixedly connected to one end of the first linkage block, the bottom end of the inner wall of the T-slot is fixedly connected to a bearing, the inside of the bearing is sleeved with a rotating screw, the top of the lifting plate is provided with a threaded hole, the rotating screw is threadedly connected to the threaded hole, and one end of the second linkage block is fixedly connected to one end of the arc-shaped suction cup.
[0009] Preferably, a second magnetic block is fixedly connected to one side of the mounting plate, and a first magnetic block for connecting to the second magnetic block is respectively provided on the top of the second linkage block and the first linkage block.
[0010] Preferably, one side of the mounting plate is fixedly connected to a clamping block for limiting the rotation of the first rotating rod and the second rotating rod, the other ends of the first moving block and the second moving block are respectively provided with a first clamping block, one side of the inner wall of the clamping groove is provided with a fixing hole for inserting the first clamping block, the other ends of the first moving block and the second moving block are respectively provided with a second cavity, one side of the inner wall of the second cavity is provided with a second rectangular hole, the first clamping block is inserted and connected with the second rectangular hole, one end of the first clamping block is fixedly connected to a first baffle, and one side of the first baffle is fixedly connected to a first spring.
[0011] Preferably, the lifting assembly includes a lifting tray, a groove is provided at the top of the workbench, the lifting tray is sleeved in the groove, a threaded groove is provided at the bottom end of the inner wall of the groove, a lifting screw is fixedly connected to the bottom end of the lifting tray, and the lifting screw is threadably interlaced with the threaded groove.
[0012] Technical effects and advantages of the utility model:
[0013] The utility model utilizes the design of a workbench, a mounting plate, a lifting assembly, a clamping mechanism and a suction cup mechanism. When the casting is in the shape of a plate, the clamping mechanism can be moved to the position of a clamping block to fix and clamp the plate casting. When the casting is in the shape of a sphere, the spherical casting can be placed on the top of a lifting tray. The height of the spherical casting can be raised or lowered by rotating the lifting screw. Then the suction cup mechanism is moved to the position of the clamping block to fix both sides of the sphere to achieve a fixing effect, thereby making it easier to polish the surface of the metal casting after repair welding without having to replace between multiple workbenches. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0015] Figure 2 For this utility model Figure 1 A is a schematic diagram of the enlarged structure.
[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the clamping mechanism of the utility model.
[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the suction cup mechanism of the utility model.
[0018] Figure 5 It is a schematic diagram of the cross-sectional structure of the workbench of the utility model.
[0019] In the figure: 1. workbench; 2. mounting plate; 3. clamping block; 4. first moving block; 5. first rotating rod; 6. first extension rod; 7. first linkage block; 8. fixed clamping plate; 9. moving clamping plate; 10. lifting plate; 11. rotating screw; 12. first clamping block; 13. first baffle; 14. first spring; 15. second clamping block; 16. second baffle; 17. second spring; 18. second moving block; 19. second rotating rod; 20. second extension rod; 21. second linkage block; 22. arc suction cup; 23. first magnetic block; 24. second magnetic block; 25. lifting tray; 26. lifting screw 27. grinder. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] The utility model provides Figure 1-5The slag pore grinding device for metal castings shown in the figure comprises a workbench 1, a grinder 27 for grinding is arranged on the top of the workbench 1, a clamping mechanism for clamping plate castings and a suction cup mechanism for fixing spherical castings are symmetrically arranged on both sides of the top of the workbench 1, a mounting plate 2 for installing the clamping mechanism and the suction cup mechanism is arranged on the top of the workbench 1, and a lifting assembly for lifting spherical castings is arranged on the top of the workbench 1.
[0022] Specifically, the bottom end of the mounting plate 2 is fixedly connected to the top end of the workbench 1, the clamping mechanism includes a clamping assembly and a first moving assembly, the suction cup mechanism includes a suction cup assembly and a second moving assembly, the first moving assembly and the second moving assembly are respectively arranged on one side of the mounting plate 2, the first moving assembly includes a first moving part and a first telescopic part, the second moving assembly includes a second moving part and a second telescopic part, the first moving part includes a first moving block 4, the second moving part includes a second moving block 18, one side of the top of the mounting plate 2 is provided with a clamping groove for clamping the first moving block 4 and the second moving block 18, the first telescopic part includes a first extension rod 6, the second telescopic part includes a second extension rod 20, the clamping assembly is arranged at one end of the first extension rod 6, and the suction cup assembly is arranged on the second extension rod 2 0, the outer walls of the first extension rod 6 and the second extension rod 20 are respectively sleeved with the first rotating rod 5 and the second rotating rod 19, one end of the first rotating rod 5 and the second rotating rod 19 are respectively hinged with one end of the first moving block 4 and the second moving block 18, one end of the first extension rod 6 and the second extension rod 20 is respectively provided with a second clamping block 15, the other ends of the first rotating rod 5 and the second rotating rod 19 are respectively provided with a plug-in groove, the bottom end of the inner wall of the plug-in groove is provided with a positioning hole for plugging the second clamping block 15, one end of the first extension rod 6 and the second extension rod 20 is respectively provided with a first cavity, the bottom end of the inner wall of the first cavity is respectively provided with a first rectangular hole, the second clamping block 15 is inserted and connected with the first rectangular hole, and the top of the second clamping block 15 is fixedly connected with the second baffle 16, The top end of the second baffle 16 is fixedly connected with the second spring 17, and the other ends of the first extension rod 6 and the second extension rod 20 are respectively fixedly connected with the first linkage block 7 and the second linkage block 21, the clamping assembly includes a movable clamping plate 9 and a fixed clamping plate 8, and the suction cup assembly includes an arc-shaped suction cup 22. One end of the first linkage block 7 is provided with a T-slot, one side of the movable clamping plate 9 is fixedly connected with a lifting plate 10, one end of the fixed clamping plate 8 is fixedly connected to one end of the first linkage block 7, and the bottom end of the inner wall of the T-slot is fixedly connected with a bearing, and the inside of the bearing is sleeved with a rotating screw 11, and the top of the lifting plate 10 is provided with a threaded hole, and the rotating screw 11 is threadedly connected with the threaded hole, one end of the second linkage block 21 is fixedly connected to one end of the arc-shaped suction cup 22, and one side of the mounting plate 2 is fixedly connected A second magnetic block 24 is connected, and the tops of the second linkage block 21 and the first linkage block 7 are respectively provided with first magnetic blocks 23 for connecting with the second magnetic block 24, and one side of the mounting plate 2 is fixedly connected with a clamping block 3 for limiting the rotation of the first rotating rod 5 and the second rotating rod 19, and the other ends of the first moving block 4 and the second moving block 18 are respectively provided with first clamping blocks 12, and one side of the inner wall of the clamping groove is provided with a fixing hole for inserting the first clamping block 12, and the other ends of the first moving block 4 and the second moving block 18 are respectively provided with second cavities, and one side of the inner wall of the second cavity is provided with a second rectangular hole, the first clamping block 12 is inserted and connected with the second rectangular hole, one end of the first clamping block 12 is fixedly connected with a first baffle plate 13, and one side of the first baffle plate 13 is fixedly connected with a first spring 14.
[0023] Furthermore, two groups of mounting plates 2 are provided, which are symmetrically arranged on both sides of the top of the workbench 1, and a clamping mechanism and a suction cup mechanism are respectively provided on opposite sides of the two mounting plates 2. Two second magnetic blocks 24 are respectively symmetrically provided on opposite sides of the two mounting plates 2. The second magnetic block 24 and the first magnetic block 23 have opposite magnetic poles. The first linkage block 7 and the second linkage block 21 are fixed by rotating the first rotating rod 5 or the second rotating rod 19, so that the second magnetic block 24 is magnetically attracted to the first magnetic block 23, and the unused clamping mechanism or suction cup mechanism is fixed on the opposite side of the mounting plate 2. A fixing hole is opened on the opposite side of the two mounting plates 2, and the size of the fixing hole is the first card The fixing holes on both sides are used to limit the idle clamping mechanism and the suction cup mechanism, and the fixing holes in the middle are used to limit the movement of the clamping mechanism or the suction cup mechanism at the clamping block 3. The clamping block 3 is arranged on the opposite side of the mounting plate 2. The clamping blocks 3 are symmetrically arranged up and down, and the distance between the two clamping blocks 3 is 1.02 times the size of the first rotating rod 5. The length of the clamping block 3 from the outer wall of the mounting plate 2 can cover the hinged portion between the first moving block 4 and the first rotating rod 5, so that the first rotating rod 5 cannot be rotated by clamping the two clamping blocks 3, and the first moving block 4, the first rotating rod 5, and the first extension The sizes of the extension rod 6 and the first linkage block 7 are respectively the same as those of the second moving block 18, the second rotating rod 19, the second extension rod 20, and the second linkage block 21. The clamping groove is a T-slot, the first moving block 4 and the second moving block 18 are T-blocks, the size of the plug-in groove of the first rotating rod 5 and the second rotating rod 19 is 1.02 times the size of the first extension rod 6 and the second extension rod 20, and a plurality of positioning holes are evenly spaced at the bottom end of the inner wall of the plug-in groove, and the size of the positioning holes is 1.1 times the size of the second clamping block 15. The sizes of the first baffle 13 and the second baffle 16 are respectively 1.2 times the size of the second rectangular hole and the first rectangular hole, and the first clamping block 12 is inserted into the fixing holes at different positions. The position of the clamping mechanism or the suction cup mechanism is thereby fixed. By adjusting the positioning holes of the second clamping block 15 at different positions, the horizontal position of the clamping assembly and the suction cup assembly is achieved to meet the needs of clamping and fixing plates or spheres of different specifications. The lifting plate 10 is T-shaped, and the lifting plate 10 is clamped with the T-slot. The threaded hole and the thread on the outer wall of the rotating screw 11 are engaged with each other. By rotating the rotating screw 11, the lifting plate 10 is driven to move the movable clamping plate 9 in the vertical direction, so that the movable clamping plate 9 and the fixed clamping plate 8 clamp the plate, so that the plate or spherical casting can be clamped, fixed and polished on the same workbench 1, without the need to replace different workbenches 1, thereby saving space.
[0024] Specifically, the lifting assembly includes a lifting tray 25. A groove is provided at the top of the workbench 1. The lifting tray 25 is sleeved in the groove. A threaded groove is provided at the bottom end of the inner wall of the groove. A lifting screw 26 is fixedly connected to the bottom end of the lifting tray 25. The lifting screw 26 is threadedly interlaced with the threaded groove.
[0025] Furthermore, the lifting tray 25 is bowl-shaped and made of hard metal. The lifting screw 26 is meshed with the inner wall thread of the thread groove. The top end of the lifting screw 26 is fixedly connected to the bottom end of the lifting tray 25 by welding. By rotating the lifting screw 26, the lifting tray 25 can move linearly in the vertical direction, thereby achieving a lifting effect on the bottom of the clamped and fixed spherical casting to prevent the spherical casting from falling off the suction cup mechanism during grinding.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A slag pore grinding device for metal castings, comprising a workbench (1), wherein a grinder (27) for grinding is arranged on the top of the workbench (1), and the device is characterized in that: A clamping mechanism for clamping plate-shaped castings and a suction cup mechanism for fixing spherical castings are symmetrically arranged on both sides of the top of the workbench (1), a mounting plate (2) for installing the clamping mechanism and the suction cup mechanism is arranged on the top of the workbench (1), and a lifting assembly for lifting spherical castings is arranged on the top of the workbench (1).
2. The slag pore grinding device for metal castings according to claim 1, characterized in that: The bottom end of the mounting plate (2) is fixedly connected to the top end of the workbench (1); the clamping mechanism comprises a clamping component and a first movable component; the suction cup mechanism comprises a suction cup component and a second movable component; the first movable component and the second movable component are respectively arranged on one side of the mounting plate (2).
3. The slag pore grinding device for metal castings according to claim 2, characterized in that: The first moving component comprises a first moving part and a first telescopic part, the second moving component comprises a second moving part and a second telescopic part, the first moving part comprises a first moving block (4), the second moving part comprises a second moving block (18), a clamping groove for clamping the first moving block (4) and the second moving block (18) is provided on one side of the top of the mounting plate (2), the first telescopic part comprises a first extension rod (6), the second telescopic part comprises a second extension rod (20), the clamping component is arranged at one end of the first extension rod (6), and the suction cup component is arranged at one end of the second extension rod (20).
4. The slag pore grinding device for metal castings according to claim 3, characterized in that: The outer walls of the first extension rod (6) and the second extension rod (20) are respectively sleeved with a first rotating rod (5) and a second rotating rod (19); one end of the first rotating rod (5) and the second rotating rod (19) are respectively hinged to one end of the first moving block (4) and the second moving block (18); one end of the first extension rod (6) and the second extension rod (20) are respectively provided with a second clamping block (15); the other end of the first rotating rod (5) and the second rotating rod (19) are respectively provided with a plug-in slot; the bottom end of the inner wall of the plug-in slot is provided with a positioning hole for plugging the second clamping block (15); one end of the first extension rod (6) and the second extension rod (20) are respectively provided with a first cavity; the bottom end of the inner wall of the first cavity is respectively provided with a first rectangular hole; the second clamping block (15) is connected with the first rectangular hole through insertion; the top end of the second clamping block (15) is fixedly connected with a second baffle plate (16); the top end of the second baffle plate (16) is fixedly connected with a second spring (17).
5. The slag pore grinding device for metal castings according to claim 3, characterized in that: The other ends of the first extension rod (6) and the second extension rod (20) are respectively fixedly connected to the first linkage block (7) and the second linkage block (21); the clamping assembly comprises a movable clamping plate (9) and a fixed clamping plate (8); the suction cup assembly comprises an arc-shaped suction cup (22); one end of the first linkage block (7) is provided with a T-slot; one side of the movable clamping plate (9) is fixedly connected with a lifting plate (10); one end of the fixed clamping plate (8) is fixedly connected to one end of the first linkage block (7); the bottom end of the inner wall of the T-slot is fixedly connected with a bearing; a rotating screw (11) is sleeved inside the bearing; a threaded hole is provided at the top end of the lifting plate (10); the rotating screw (11) is threadedly connected to the threaded hole; one end of the second linkage block (21) is fixedly connected to one end of the arc-shaped suction cup (22).
6. The slag pore grinding device for metal castings according to claim 5, characterized in that: A second magnetic block (24) is fixedly connected to one side of the mounting plate (2), and first magnetic blocks (23) for connecting to the second magnetic block (24) are respectively arranged on the tops of the second linkage block (21) and the first linkage block (7).
7. The slag pore grinding device for metal castings according to claim 4, characterized in that: A clamping block (3) for limiting the rotation of the first rotating rod (5) and the second rotating rod (19) is fixedly connected to one side of the mounting plate (2); a first clamping block (12) is respectively arranged at the other end of the first movable block (4) and the second movable block (18); a fixing hole for inserting the first clamping block (12) is provided on one side of the inner wall of the clamping groove; a second cavity is respectively provided at the other end of the first movable block (4) and the second movable block (18); a second rectangular hole is provided on one side of the inner wall of the second cavity; the first clamping block (12) is inserted and connected with the second rectangular hole; a first baffle (13) is fixedly connected to one end of the first clamping block (12); and a first spring (14) is fixedly connected to one side of the first baffle (13).
8. The slag pore grinding device for metal castings according to claim 1, characterized in that: The lifting assembly comprises a lifting tray (25), the top of the workbench (1) is provided with a groove, the lifting tray (25) is sleeved in the groove, the bottom end of the inner wall of the groove is provided with a threaded groove, the bottom end of the lifting tray (25) is fixedly connected with a lifting screw (26), and the lifting screw (26) is threadedly inserted and connected with the threaded groove.