Rust removal flushing device

Abstract

The utility model discloses a rust removal flushing device, and particularly relates to the technical field of rust removal, the rust removal flushing device comprises a machining table, a box body is arranged at the top of the machining table, an electric sliding rail is arranged at the top in the box body, a hydraulic cylinder is connected to the bottom of a sliding block on the electric sliding rail, and a first motor with a shell is connected to the telescopic end of the hydraulic cylinder; by means of the cleaning mechanism, a power source can synchronously drive a piston to push water to be sprayed out through a spray head, polished waste chips are washed and fall into a filter frame, a workpiece can be cooled, the filter frame is made to filter and separate the washed water and the waste chips, water is recycled, water sources are saved, the waste chips can be treated in a centralized mode, and production efficiency is improved. Meanwhile, an extrusion block is continuously driven to extrude and push an ejector rod to drive a knocking piece, the knocking piece continuously impacts the filter screen to vibrate, the situation that the filtering effect is affected by scrap accumulation and blockage is avoided, use is more convenient, and practicability is higher; and through the fixing assembly, the filter frame can be conveniently limited and fixed, and the filter frame can be conveniently disassembled so as to treat scraps.

Description

Technical Field

[0001] The utility model relates to the technical field of rust removal, in particular to a rust removal and flushing device. Background Art

[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The structure is mainly composed of steel beams, steel columns, steel trusses and other components made of steel sections and steel plates. The components or parts are usually connected by welds, bolts or rivets. The existing steel structure needs to be derusted before production.

[0003] The patent with publication number CN214723193U is a rust removal and flushing device for steel structures. In view of the problem that the existing steel structures are mostly polished and rusted by workers holding a grinder, which not only has a low rust removal efficiency, but also cannot quickly flush the polished waste residue, the following scheme is proposed, which includes a box body, the bottom four corners of the box body are provided with support legs, the top of the box body is provided with an operating table, the bottom ends of the support plates are fixedly installed on both sides of the top of the box body, and the tops of the two support plates are fixedly installed with the same top plate. The utility model has a reasonable design, and through the cooperation between the pressure plate, the vertical plate, the rack, the gear and other components, the steel structure can be efficiently polished, and the waste residue can be flushed and the waste residue and the water involved in the flushing can be collected. The operation is simple and easy to use.

[0004] During use, the above-mentioned device for rust removal on the surface of steel structures can rinse and collect grinding waste chips, but it lacks a structure for filtering and separating the mixture of rinsing water and waste chips, so that it requires a separate filtering device to treat it. In addition, the above-mentioned device is not convenient for recycling the rinsing water, resulting in the need for more water sources and inconvenience in use. In addition, the above-mentioned device requires multiple power sources to drive and use, which increases energy consumption and increases production costs. Utility Model Content

[0005] The purpose of the utility model is to provide a rust removal and flushing device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a rust removal and flushing device comprises a processing table, a box body is provided on the top of the processing table, an electric slide rail is provided on the top of the box body, a hydraulic cylinder is connected to the bottom of the slider on the electric slide rail, and the telescopic end of the hydraulic cylinder is connected to a motor 1 with a shell, the output end of the motor 1 is connected to a rust removal disk, a collecting groove is symmetrically provided on the top of the processing table, a mesh plate is provided at the opening in the collecting groove, a clamping assembly is provided on the top of the mesh plate, a cleaning mechanism is provided between two collecting grooves inside the processing table, the cleaning mechanism comprises a motor 2, a chamber 1, a chamber 2 and a through groove are sequentially provided between the two collecting grooves in the processing table, the motor 2 is fixedly installed in the chamber 1, a rotating shaft is rotatably installed on the top wall of the through groove, and the upper end of the rotating shaft is fixedly connected to the output end of the motor 2, filter frames are movably embedded and installed at symmetrical positions in the collecting groove, and one end of the filter frame is connected to a fixing assembly outside the processing table.

[0007] Furthermore, the cleaning mechanism also includes a rotating disk, which is fixedly connected to the lower end of the rotating shaft, and the rotating disk is located in the through groove, and the bottom of the rotating disk is movably connected to a push rod through a connecting rod, a pump barrel is provided at the bottom of the collecting tank on one side, one end of the push rod is connected to a piston in the pump barrel, one end of the pump barrel is connected to a conduit with a one-way valve, and one end of the conduit is connected to a nozzle, the nozzle is arranged on the outside of the shell, and nozzles are symmetrically arranged at the bottom of the nozzle, a water inlet is opened on one side of the top of the pump barrel, and a one-way valve is arranged in the water inlet, a cam is sleeved in the second chamber on the outer wall of the rotating shaft, support rods are provided on both sides of the cam, and a support frame is sleeved on the outer side of the collecting tank at the relatively outer end of the support rod, a bracket is fixedly installed in the collecting tank, and the bottom of the bracket is The upper end of the support frame is fixedly connected, a knocking piece is provided on the top of the support, a push rod is provided at the bottom of the support, and the upper end of the push rod is fixedly connected to the knocking piece, and an extrusion block adapted to the push rod is provided on one side of the top of the support frame, and a reset groove is symmetrically opened on the second outer side of the chamber inside the processing table, and a baffle and a spring are sleeved on the outer wall of the support rod in the reset groove, and the spring is located in the reset groove away from the rotating shaft on the side, through the cleaning mechanism, the piston can be driven to move and push water through the nozzle to spray out to rinse the polishing area, and at the same time, the knocking piece is driven to hit the filter screen in the filter frame to vibrate, so as to avoid waste chips from accumulating and clogging the filter screen and affecting the filtering effect. At the same time, the used water can be filtered and recycled to save resources, and the waste chips can be collected and processed centrally, which is easy to use, reduces the power source setting, and reduces the cost.

[0008] Furthermore, the fixing assembly includes a rotating rod rotatably installed at one end of the filter frame, one end of the rotating rod is connected to a limiting plate, a torsion spring is sleeved on the outer side of the rotating rod between the limiting plate and the filter frame, and both ends of the torsion spring are respectively fixedly connected to the filter frame and the limiting plate, and the outer wall of the processing table is symmetrically provided with limiting rods adapted to the limiting plate on the outer side of the filter frame. Through the fixing assembly, the filter frame can be conveniently limited, fixed and disassembled.

[0009] Furthermore, guide rods are symmetrically provided at the bottom of the knocking piece, and the lower ends of the guide rods pass through the bracket to guide and support the knocking piece and improve its stability.

[0010] Furthermore, a sealing ring is provided on the outer wall of the piston, the two ends of the connecting rod are respectively hinged to the turntable and the push rod, the push rod extrusion block is a right-angled trapezoidal structure, the lower end of the push rod is provided with an inclined surface adapted to the extrusion block, and the knocking piece is composed of a rectangular plate and a plurality of spherical structures to improve the sealing performance, and the knocking piece can be pushed to hit the filter screen under the action of the extrusion block and the push rod.

[0011] Furthermore, the rotating rod is rotatably connected to the filter frame via a bearing, the limiting plate is composed of a circular plate and two rectangular plate structures, the limiting rod is L-shaped, and a handle is connected to one side of the limiting plate to limit and fix the filter frame.

[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0013] 1. The utility model can use a cleaning mechanism to synchronously drive the piston through a power source to push water through the nozzle to flush the grinding waste and drop it into the filter frame, and can cool the workpiece, and make the filter frame filter and separate the flushing water and waste, recycle the water, save water resources, and centrally process the waste. At the same time, it will continuously drive the extrusion block to push the top rod to drive the knocking piece, so that the knocking piece continuously hits the filter screen to vibrate, avoiding the accumulation of waste and clogging to affect the filtering effect, which is more convenient to use and more practical.

[0014] 2. The utility model uses a fixing component to facilitate the positioning and fixing of the filter frame, and facilitates its disassembly for waste disposal. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a front view structural schematic diagram of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure between the rotating shaft, cam and rotating disk of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure between the limit plate and the filter frame of the utility model;

[0020] Figure 5 This utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0021] In the figure: 1, processing table; 2, box; 3, electric slide rail; 4, hydraulic cylinder; 5, motor one; 6, rust removal plate; 7, screen plate; 8, filter frame; 9, motor two; 10, rotating shaft; 11, rotating plate; 12, connecting rod; 13, push rod; 14, pump barrel; 15, piston; 16, guide tube; 17, nozzle; 18, cam; 19, support rod; 20, baffle; 21, spring; 22, bracket; 23, support frame; 24, squeeze block; 25, push rod; 26, knocking piece; 27, guide rod; 28, rotating rod; 29, limit plate; 30, torsion spring; 31, limit rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1 - Figure 5 The rust removal and flushing device shown in the figure comprises a processing table 1, a box body 2 is provided on the top of the processing table 1, an electric slide rail 3 is provided on the top of the box body 2, a hydraulic cylinder 4 is connected to the bottom of the slider on the electric slide rail 3, and a motor 5 with a housing is connected to the telescopic end of the hydraulic cylinder 4. In this example, the electric slide rail 3 is a prior art, so it is not described in detail. The output end of the motor 5 is connected to a rust removal plate 6, and a collecting trough is symmetrically opened on the top of the processing table 1. A mesh plate 7 is provided at the opening in the collecting trough, and a clamping assembly is provided on the top of the mesh plate 7. In this example, the clamping assembly includes a hydraulic telescopic rod and a clamping plate. , which is a clamping and fixing structure commonly used in the prior art, so this application does not describe it in detail. A cleaning mechanism is provided between the two collecting grooves inside the processing table 1, and the cleaning mechanism includes a motor 2 9. Chamber 1, chamber 2 and a through groove are sequentially opened in the upper and lower parts between the two collecting grooves inside the processing table 1. Motor 2 9 is fixedly installed in chamber 1, and a rotating shaft 10 is rotatably installed on the top wall of the through groove, and the upper end of the rotating shaft 10 is fixedly connected to the output end of motor 2 9. Filter frames 8 are movably embedded and installed at symmetrical positions in the collecting groove, and one end of the filter frame 8 is connected to a fixed component outside the processing table 1.

[0024] In this example, the cleaning mechanism also includes a turntable 11, which is fixedly connected to the lower end of the rotating shaft 10, and the turntable 11 is located in the through groove. The bottom of the turntable 11 is movably connected to a push rod 13 through a connecting rod 12. A pump barrel 14 is provided at the bottom of one side of the collecting tank. One end of the push rod 13 is connected to a piston 15 in the pump barrel 14. One end of the pump barrel 14 is connected to a conduit 16 with a one-way valve, and one end of the conduit 16 is connected to a nozzle 17. The nozzle 17 is arranged on the outside of the outer shell, and nozzles are symmetrically arranged at the bottom of the nozzle 17. A water inlet is opened on one side of the top of the pump barrel 14, and a one-way valve is arranged in the water inlet. A cam 18 is sleeved in the second chamber on the outer wall of the rotating shaft 10, and support rods 19 are provided on both sides of the cam 18, and a support frame 23 is sleeved on the outer side of the collecting tank at the opposite outer end of the support rod 19. A bracket 22 is fixedly installed in the collecting tank, and the bottom of the bracket 22 It is fixedly connected to the upper end of the support frame 23, a knocking piece 26 is provided on the top of the support frame 22, a push rod 25 is provided at the bottom of the support frame 22, and the upper end of the push rod 25 is fixedly connected to the knocking piece 26, and a squeeze block 24 adapted to the push rod 25 is provided on one side of the top of the support frame 23. A reset groove is symmetrically opened on the outer side of the second chamber inside the processing table 1, and a baffle 20 and a spring 21 are sleeved in the reset groove on the outer wall of the support rod 19, and the spring 21 is located in the reset groove away from the rotating shaft 10 on the side. Through the cleaning mechanism, the piston 15 can be driven to move and push water through the nozzle to spray out to rinse the polishing area. At the same time, the knocking piece 26 is driven to impact the filter screen in the filter frame 8 to vibrate, so as to avoid waste accumulation and clogging the filter screen and affecting the filtering effect. At the same time, the used water can be filtered and recycled to save resources, and the waste chips can be collected and processed centrally. It is easy to use, reduces the power source setting, and reduces the cost. In this example, the fixing assembly includes a rotating rod 28 rotatably mounted at one end of the filter frame 8, one end of the rotating rod 28 is connected to a limiting plate 29, a torsion spring 30 is sleeved between the limiting plate 29 and the filter frame 8 on the outside of the rotating rod 28, and the two ends of the torsion spring 30 are respectively fixedly connected to the filter frame 8 and the limiting plate 29, and the outer wall of the processing table 1 is symmetrically provided with limiting rods 31 adapted to the limiting plate 29 on the outer circumference of the filter frame 8. Through the fixing assembly, the filter frame 8 can be conveniently fixed and disassembled. In this example, the bottom of the knocking member 26 is symmetrically provided with guide rods 27, and the lower end of the guide rod 27 passes through the bracket 22 to guide and support the knocking member 26 and improve its stability. In this example, the outer wall of the piston 15 is sleeved with a sealing ring, the two ends of the connecting rod 12 are respectively hinged with the rotating disk 11 and the push rod 13, the push rod 25 and the squeeze block 24 are of a right-angled trapezoidal structure, and the lower end of the push rod 25 is provided with an inclined surface adapted to the squeeze block 24, and the knocking piece 26 is composed of a rectangular plate and a plurality of spherical structures to improve the sealing performance, and the knocking piece 26 can be pushed to hit the filter screen under the action of the squeeze block 24 and the push rod 25. In this example, the rotating rod 28 is rotatably connected to the filter frame 8 through a bearing, the limiting plate 29 is composed of a circular plate and two rectangular plate structures, the limiting rod 31 is L-shaped, and a handle is connected to one side of the limiting plate 29 to limit and fix the filter frame 8.

[0025] The working principle of the utility model is as follows: when in use, the workpiece to be derusted is placed on the top of the processing table 1 and fixed by the clamping assembly, and then the hydraulic cylinder 4 is started to push the motor 1 5 and the derusting plate 6 to move downward, and the motor 1 5 drives the derusting plate 6 to rotate, so that the derusting processing can be carried out. The electric slide rail 3 can adjust the horizontal position of the derusting plate 6 to the left and right so as to facilitate multi-station processing. While the derusting processing is being carried out, the motor 2 9 is started to drive the connected rotating shaft 10, and the rotating shaft 10 drives the rotating plate 11, thereby driving the connecting rod 12 and the push rod 13, so that the push rod 13 drives the piston 15 to reciprocate left and right, so that the piston 15 pushes the water entering the pump barrel 14 through the water inlet to be guided to the conduit 16 The waste chips are then flushed into the collection tank, and the workpiece and the rust removal plate 6 are cooled by water. The flushing water and waste chips enter the filter frame 8 and are filtered and separated by the filter screen, so that the water can be recycled for recycling, saving water resources and facilitating the collection of waste chips for centralized treatment. At the same time, the rotation of the rotating shaft 10 drives the cam 18, so that the cam 18 squeezes the support rod 19 on one side and releases the support rod 19 on one side, so that the support rods 19 on both sides respectively drive the connected baffle 20 to squeeze the spring 21 and release the squeezing force of the spring 21, and the support rod 19 squeezed by the cam 18 drives the squeeze block 24 to move synchronously, so that the inclined surface on the squeeze block 24 and the top rod The inclined surface at the lower end of 25 fits and squeezes and pushes the inclined surface, so that the top rod 25 drives the knocking piece 26 to move up, so that the knocking piece 26 hits the filter screen, and then when the support rod 19 gradually releases the squeezing force on the support rod 19, the support rod 19 will reset under the elastic force of the spring 21, so that the squeezing block 24 and the top rod 25 are reset, so that the knocking piece 26 is reset and moves down, and this reciprocating process is continuously repeated, so that the knocking piece 26 continuously hits the filter screen, causing it to vibrate, thereby preventing the accumulation of waste debris from clogging the filter screen and affecting the filtering effect. In addition, the device can realize the operation of water delivery and filter screen anti-blocking only through the motor 29, reducing the power source setting and reducing energy consumption. At the same time, the used water can be filtered and recycled, recycled, saving water resources, convenient to use, and highly practical. When the filter frame 8 is to be disassembled to clean the collected waste, the handle can be twisted to drive the limit plate 29 to rotate, so that the limit plate 29 drives the rotating rod 28 to rotate synchronously, and the torsion spring 30 will be twisted at the same time to make the limit plate 29 located at the inner end of the limit rod 31 move out, and then the handle is pulled to drive the rotating rod 28 and the filter frame 8 to move out, thereby completing the disassembly of the filter frame 8 for cleaning the collected waste. When installing the filter frame 8, after repeating the above steps, after installing the filter frame 8 into the corresponding groove, release the force applied to the handle, and the limit plate 29 is reset and rotated under the torsion of the torsion spring 30, so that the two ends of the limit plate 29 are respectively inserted into the inner side of the limit rod 31, to achieve the limit fixation of the limit plate 29, thereby completing the fixation of the filter frame 8, which is easy to use and has strong practicality.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rust removal and flushing device, comprising a processing table (1), wherein a box (2) is provided on the top of the processing table (1), characterized in that: An electric slide rail (3) is provided at the top of the box body (2), a hydraulic cylinder (4) is connected to the bottom of the slider on the electric slide rail (3), and a motor (5) with a housing is connected to the telescopic end of the hydraulic cylinder (4), and a rust removal plate (6) is connected to the output end of the motor (5), and a collection groove is symmetrically provided at the top of the processing table (1), a mesh plate (7) is provided at the opening of the collection groove, and a clamping assembly is provided at the top of the mesh plate (7), and a cleaning plate is provided between the two collection grooves inside the processing table (1). The cleaning mechanism comprises a second motor (9); a first chamber, a second chamber and a through slot are sequentially opened in the upper and lower parts of the processing table (1) between the two collecting slots; the second motor (9) is fixedly installed in the first chamber; a rotating shaft (10) is rotatably installed on the top wall of the through slot, and the upper end of the rotating shaft (10) is fixedly connected to the output end of the second motor (9); filter frames (8) are movably embedded and installed at symmetrical positions in the collecting slot, and one end of the filter frame (8) is connected to a fixed component outside the processing table (1).

2. A rust removal and flushing device according to claim 1, characterized in that: The cleaning mechanism also includes a rotating disk (11), the rotating disk (11) is fixedly connected to the lower end of the rotating shaft (10), and the rotating disk (11) is located in the through groove. The bottom of the rotating disk (11) is movably connected to a push rod (13) through a connecting rod (12). A pump barrel (14) is provided at the bottom of the collecting tank on one side. One end of the push rod (13) is connected to a piston (15) in the pump barrel (14). One end of the pump barrel (14) is connected to a conduit (16) with a one-way valve, and one end of the conduit (16) is connected to a nozzle (17). The nozzle (17) is arranged on the outside of the shell, and nozzles are symmetrically arranged at the bottom of the nozzle (17). A water inlet is opened on one side of the top of the pump barrel (14), and a one-way valve is arranged in the water inlet. The outer wall of the rotating shaft (10) is provided with a cam (18) in the second chamber. A support rod (19) is provided on both sides of the cam (18), and a support frame (23) is sleeved on the outer side of the collecting tank at one end of the support rod (19) opposite to the outer side. A support frame (22) is fixedly installed in the collecting tank, and the bottom of the support frame (22) is fixedly connected to the upper end of the support frame (23). A knocking piece (26) is provided on the top of the support frame (22). A push rod (25) is provided at the bottom of the support frame (22), and the upper end of the push rod (25) is fixedly connected to the knocking piece (26). A squeeze block (24) adapted to the push rod (25) is provided on one side of the top of the support frame (23). A reset groove is symmetrically opened on the outer side of the second chamber inside the processing table (1). A baffle (20) and a spring (21) are sleeved on the outer wall of the support rod (19) in the reset groove, and the spring (21) is located in the reset groove on the side away from the rotating shaft (10).

3. A rust removal and flushing device according to claim 1, characterized in that: The fixing assembly comprises a rotating rod (28) rotatably mounted on one end of the filter frame (8), one end of the rotating rod (28) being connected to a limiting plate (29), a torsion spring (30) being sleeved between the limiting plate (29) and the filter frame (8) on the outer side of the rotating rod (28), and two ends of the torsion spring (30) being fixedly connected to the filter frame (8) and the limiting plate (29) respectively, and limiting rods (31) adapted to the limiting plate (29) being symmetrically arranged on the outer wall of the processing table (1) and the outer circumference of the filter frame (8).

4. A rust removal and flushing device according to claim 2, characterized in that: A guide rod (27) is symmetrically arranged at the bottom of the knocking member (26), and the lower end of the guide rod (27) passes through the bracket (22).

5. A rust removal and flushing device according to claim 2, characterized in that: The outer wall of the piston (15) is sleeved with a sealing ring, the two ends of the connecting rod (12) are respectively hinged to the rotating disk (11) and the push rod (13), the push rod (25) and the extrusion block (24) are of a right-angled trapezoidal structure, the lower end of the push rod (25) is provided with an inclined surface adapted to the extrusion block (24), and the knocking member (26) is composed of a rectangular plate and a plurality of spherical structures.

6. A rust removal and flushing device according to claim 3, characterized in that: The rotating rod (28) is rotatably connected to the filter frame (8) via a bearing, the limiting plate (29) is composed of a circular plate and two rectangular plate structures, the limiting rod (31) is L-shaped, and a handle is connected to one side of the limiting plate (29).

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