Fixed-length cutting device for nylon heat insulation strip production
By designing a fixed-length cutting device for the production of nylon thermal insulation strips that are automatically fed, positioned and cut, the problem of low automation level in the prior art is solved, and efficient automatic production of nylon thermal insulation strips is realized.
Patent Information
- Application Number
- CN202421011433.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing fixed-length cutting device for the production of nylon heat insulation strips has a low level of automation, requires manual operation, high labor demand and low production efficiency.
A fixed-length cutting device including feeding assembly, positioning block and cutting assembly is designed to cut through electric push rod drive tool holder assembly, and automatic discharge using compression springs and trapezoidal blocks, combined with pressure sensors and controllers to achieve automation. operate.
Automatic fixed-length cutting and unloading of nylon heat insulation strips is realized, which improves the automation level of production, reduces labor intensity and improves production efficiency.
Smart Images

Figure CN222450556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nylon heat insulation strip processing equipment, in particular to a fixed-length cutting device for producing nylon heat insulation strips. Background Art
[0002] The insulation strip is the core component of the through-strip insulation profile. It is not only a "broken bridge" for heat transfer in the aluminum profile, reducing the heat transfer in the aluminum profile, but also a structural connector for the aluminum profiles on both sides of the insulation profile. Through its connection, the three parts of the insulation profile become a whole and bear the load together. At present, the building energy-saving insulation aluminum profile generally adopts the heat-breaking cold bridge technology to achieve the purpose of heat insulation and energy saving. The nylon insulation strip as the heat-breaking cold bridge is connected in the middle of the inner and outer aluminum alloy frames. It must not only be an excellent insulation material, but also its strength and anti-aging performance must meet the requirements of aluminum alloy doors and windows.
[0003] In a fixed-length cutting device for the production of nylon insulation strips disclosed in my country's public patent CN217434400U, a transverse movement mechanism is used to drive the cutting device to move, and a clamping device is used to achieve fixed-length cutting. However, this method requires users to manually load and unload materials, and the level of automation is low. Although two sets of cutting devices are set, two workers are still required to operate them, resulting in high labor demand and low production efficiency, which cannot meet the production needs of enterprises. For this reason, we propose a fixed-length cutting device for the production of nylon insulation strips to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the problems existing in the prior art and proposes a fixed-length cutting device for producing nylon heat insulation strips.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A fixed-length cutting device for producing nylon heat insulation strips, comprising a workbench and:
[0007] A feeding assembly is arranged on a workbench, wherein a slide groove is provided on the upper surface of the workbench, and a positioning block is slidably connected in the slide groove, and a fixing bolt is threadedly connected on the positioning block, wherein the fixing bolt can pass through the positioning block and abut against the inner wall of the lower end of the slide groove, and the slide groove is a T-shaped groove, and after the fixing bolt abuts against the inner wall of the slide groove, the positioning block can be fixed there, and the positioning block is L-shaped and extends toward the feeding assembly direction;
[0008] A cutting assembly is arranged between the feeding assembly and the positioning block, and the cutting assembly includes a support frame fixedly connected to the workbench, a tool holder assembly is slidably connected to the support frame, and an electric push rod is also fixedly connected to the support frame, and the lower end of the electric push rod is slidably connected to the tool holder assembly. The cutting assembly can cut the insulation strip to a fixed length when the feeding assembly drives the insulation strip to abut against the positioning block.
[0009] Preferably, the tool holder assembly includes a cross plate, a cutting knife is fixedly connected to the lower surface of the cross plate, and a pressure frame is slidably connected to the lower surface of the cross plate, a compression spring is fixedly connected to the upper surface of the pressure frame, and the upper end of the compression spring is arranged to abut against the lower surface of the cross plate, the workbench is located on the lower surface of the cross frame and a clearance groove is provided, and one side of the clearance groove is rotatably connected to the cutting table through a spring shaft, the workbench is also fixedly connected to a cross bar on the side close to the clearance groove, a gear rod is slidably connected to the cross bar, the end of the gear rod close to the cutting table is fixedly connected to a trapezoidal block, and the trapezoidal block is arranged to abut against the lower surface of the cutting table, a reset spring is fixedly sleeved on the gear rod, and the end of the reset spring away from the trapezoidal block is fixedly connected to the cross bar.
[0010] Preferably, the feeding assembly includes a trough opened on the upper surface of the workbench, a vertical frame is fixedly connected in the trough, and two shafts are rotatably connected to the vertical frame, one end of the shaft close to the trough is fixedly connected to a clamping wheel, and the end of the shaft away from the clamping wheel is fixedly connected to mutually meshing gears, a driving motor is also fixedly connected to the vertical frame, and the output end of the driving motor is fixedly connected to one of the shafts.
[0011] Preferably, a guide groove is provided on the support frame, a sliding block is fixedly connected to the transverse plate, and the sliding block is slidably connected to the guide groove.
[0012] Preferably, the guide groove is polygonal.
[0013] Preferably, a pressure sensor is embedded in the positioning block, and the pressure sensor is electrically connected to a controller for controlling the feeding assembly and the cutting assembly.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model, by setting a feeding assembly to cooperate with a positioning block, can use the feeding assembly to drive the heat insulation strip to move toward the positioning block until the heat insulation strip and the positioning block are against each other, and then use the cutting assembly to cut the heat insulation strip, so as to achieve the purpose of fixed-length cutting. When used in conjunction with automated equipment such as pressure sensors, the purpose of automatic fixed-length cutting can be achieved without manual operation, with a high degree of automation, more convenient use, and low labor intensity, thus meeting the needs of enterprises for efficient production;
[0016] 2. The utility model provides a knife holder assembly. When the electric push rod drives the knife holder to move downward, the pressure frame is first pressed on the cutting table. After the cutting knife completes cutting the thermal insulation strip, the elastic force of the compression spring overcomes the resistance of the trapezoidal block, and the pressure frame drives the cutting table to rotate. Then the electric push rod drives the cutting knife to rise, and the cut thermal insulation strip slides along the inclined cutting table, finally achieving the purpose of automatic unloading, and further improving the automation level of this fixed-length cutting equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a fixed-length cutting device for producing nylon thermal insulation strips proposed by the utility model;
[0018] Figure 2 This is a schematic structural diagram from another perspective of a fixed-length cutting device for producing nylon thermal insulation strips proposed by the utility model;
[0019] Figure 3 This is a partial structural schematic diagram of a fixed-length cutting device for producing nylon thermal insulation strips proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of a feeding assembly of a fixed-length cutting device for producing nylon thermal insulation strips proposed by the utility model;
[0021] Figure 5 This is a schematic diagram of the cutting component structure of a fixed-length cutting device for producing nylon thermal insulation strips proposed by the utility model;
[0022] Figure 6 for Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0023] In the figure: 1. workbench; 2. slide; 3. positioning block; 4. fastening bolt; 5. support frame; 6. electric push rod; 7. cross plate; 8. cutting knife; 9. pressure frame; 10. compression spring; 11. cutting table; 12. cross bar; 13. gear lever; 14. return spring; 15. trapezoidal block; 16. vertical frame; 17. gear; 18. pinch wheel; 19. drive motor; 20. guide groove; 21. slider. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] Reference Figure 1-6 , a fixed-length cutting device for producing nylon insulation strips, comprising a workbench 1, and also comprising:
[0026] A feeding assembly is arranged on a workbench 1, wherein a slide groove 2 is provided on the upper surface of the workbench 1, and a positioning block 3 is slidably connected in the slide groove 2, and a fixing bolt 4 is threadedly connected to the positioning block 3;
[0027] A cutting assembly is arranged between the feeding assembly and the positioning block 3, the cutting assembly comprises a support frame 5 fixedly connected to the workbench 1, a tool holder assembly is slidably connected to the support frame 5, an electric push rod 6 is also fixedly connected to the support frame 5, the lower end of the electric push rod 6 is slidably connected to the tool holder assembly, the tool holder assembly can only slide in the horizontal direction relative to the electric push rod 6, and the cutting assembly can cut the insulation strip to a fixed length when the feeding assembly drives the insulation strip to abut against the positioning block 3;
[0028] Based on the above design, during the production process of the thermal insulation strips, the user uses the feeding assembly to transport the semi-finished thermal insulation strips toward the positioning block 3, and after the thermal insulation strips collide with the positioning block 3, the user controls the operation of the cutting assembly and uses the cutting assembly to cut the thermal insulation strips. The distance between the positioning block 3 and the cutting assembly is the length of the fixed-length cutting of the thermal insulation strips. When the cutting length is required, it is only necessary to adjust the position of the positioning block 3.
[0029] Further, the knife holder assembly includes a transverse plate 7, a cutting knife 8 is fixedly connected to the lower surface of the transverse plate 7, and a press frame 9 is slidably connected to the lower surface of the transverse plate 7, a compression spring 10 is fixedly connected to the upper surface of the press frame 9, and the upper end of the compression spring 10 is arranged against the lower surface of the transverse plate 7, the workbench 1 is provided with a clearance groove on the lower surface of the transverse frame, and a cutting table 11 is rotatably connected to one side of the clearance groove through a spring shaft, and a cross bar 12 is fixedly connected to the side of the workbench 1 close to the clearance groove, and the cross bar 12 is fixedly connected to the lower surface of the transverse frame. A shift rod 13 is slidably connected to the rod 12, and a trapezoidal block 15 is fixedly connected to one end of the shift rod 13 close to the cutting table 11, and the trapezoidal block 15 is arranged against the lower surface of the cutting table 11, wherein the slope of the upper end of the trapezoidal block 15 is larger and the slope of the lower end of the trapezoidal block 15 is smaller, that is, the resistance when the cutting table 11 rotates downward is larger, but the resistance when the cutting table 11 rotates upward and resets is smaller, and a reset spring 14 is fixedly sleeved on the shift rod 13, and the end of the reset spring 14 away from the trapezoidal block 15 is fixedly connected to the cross bar 12;
[0030] In this design, when the electric push rod 6 drives the cross plate 7 to move downward to cut the thermal insulation strip, the pressure frame 9 is first pressed against the cutting table 11, and then the cutting knife 8 cuts the thermal insulation strip. It should be noted that the cutting knife 8 can cut the thermal insulation strip with the edge of the workbench 1 close to the give way groove, and the cutting table 11 does not need to provide a support effect. After the cutting knife 8 has completed cutting the thermal insulation strip, the elastic force of the compression spring 10 can drive the cutting table 11 to overcome the resistance of the trapezoidal block 15, thereby causing the cutting table 11 to rotate to an inclined state. At this time, the cutter on the cutting table 11 is The broken part of the insulation strip slides down along the cutting table 11 to realize the unloading operation of the finished product, and when the electric push rod 6 drives the cross plate 7 to reset upward, the compression spring 10 first relaxes to the expanded state, and the pressing frame 9 still presses the cutting table 11 until the compression spring 10 can drive the pressing frame 9 to move upward, so that the cutting table 11 can be kept in the inclined state for a longer time, thereby ensuring that the insulation strip on the cutting table 11 has sufficient sliding time, and when the cross plate 7 returns to the initial position, the cutting table 11 also rotates to the initial state, and the next insulation strip fixed-length cutting operation can be carried out.
[0031] Further, the feeding assembly includes a trough opened on the upper surface of the workbench 1, a vertical frame 16 is fixedly connected in the trough, and two shafts are rotatably connected to the vertical frame 16, one end of the shaft close to the trough is fixedly connected to a pinch wheel 18, and the end of the shaft away from the pinch wheel 18 is fixedly connected to a mutually meshing gear 17, and a driving motor 19 is also fixedly connected to the vertical frame 16, and the output end of the driving motor 19 is fixedly connected to one of the shafts;
[0032] In this design, a driving motor 19 is used in conjunction with the meshing gears 17, so that the pinching wheels 18 can rotate synchronously and in opposite directions, thereby pinching the thermal insulation strips to achieve the purpose of automatic feeding. It should be noted that when users convey different types of thermal insulation strips, they can replace pinching wheels 18 of different specifications to ensure the pinching effect of the thermal insulation strips. This type of pinching device does not require fixed-length conveying, and only needs to convey the thermal insulation strips to a state where they are against the positioning block 3. On the other hand, the thermal insulation strips slide along the upper surface of the workbench 1, and the feeding assembly only provides power for the thermal insulation strips to move toward the positioning block 3.
[0033] Furthermore, a guide groove 20 is provided on the support frame 5, and a slider 21 is fixedly connected to the cross plate 7. The slider 21 is slidably connected to the guide groove 20, and the guide groove 20 is a polygon. Based on the above design, the guide groove 20 is used in conjunction with the slider 21, so that the tool holder can move toward the positioning block 3 while moving downward, and when resetting upward, it also continues to move upward and then returns to the initial position. This design is to further improve the processing efficiency. When the cutting knife 8 cuts off the thermal insulation strip, the feeding assembly can operate and drive the thermal insulation strip to move toward the positioning block 3, and the cutting knife 8 will not interfere with the thermal insulation strip when it moves up and resets. In this way, when performing continuous operations, the processing gap can be reduced to a certain extent, the production cycle can be shortened, and the production efficiency can be improved.
[0034] Furthermore, a pressure sensor is embedded in the positioning block 3, and the pressure sensor is electrically connected to a controller for controlling the feeding component and the cutting component. By using the pressure sensor in conjunction with the controller, automated cutting operations can be realized, and the present solution already has automatic unloading, loading and positioning functions, and only the operating timing of the cutting component needs to be controlled.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fixed-length cutting device for producing nylon insulation strips, comprising a workbench (1), characterized in that: Also includes: A feeding assembly is arranged on a workbench (1), wherein a slide groove (2) is provided on the upper surface of the workbench (1), and a positioning block (3) is slidably connected in the slide groove (2), and a fixing bolt (4) is threadedly connected on the positioning block (3); A cutting assembly is arranged between the feeding assembly and the positioning block (3), the cutting assembly comprising a support frame (5) fixedly connected to the workbench (1), a tool holder assembly being slidably connected to the support frame (5), an electric push rod (6) being fixedly connected to the support frame (5), the lower end of the electric push rod (6) being slidably connected to the tool holder assembly, and the cutting assembly can cut the heat insulation strip to a fixed length when the feeding assembly drives the heat insulation strip to abut against the positioning block (3).
2. A fixed-length cutting device for producing nylon thermal insulation strips according to claim 1, characterized in that: The knife holder assembly comprises a transverse plate (7), a cutting knife (8) is fixedly connected to the lower surface of the transverse plate (7), and a pressing frame (9) is slidably connected to the lower surface of the transverse plate (7), a compression spring (10) is fixedly connected to the upper surface of the pressing frame (9), and the upper end of the compression spring (10) is arranged to abut against the lower surface of the transverse plate (7), the workbench (1) is provided with a clearance groove on the lower surface of the transverse frame, and one side of the clearance groove is rotatably connected to the cutting table (11) through a spring shaft, and the A cross bar (12) is fixedly connected to one side of the workbench (1) near the clearance groove, a shift rod (13) is slidably connected to the cross bar (12), a trapezoidal block (15) is fixedly connected to one end of the shift rod (13) near the cutting table (11), and the trapezoidal block (15) is arranged to abut against the lower surface of the cutting table (11), a return spring (14) is fixedly sleeved on the shift rod (13), and the end of the return spring (14) away from the trapezoidal block (15) is fixedly connected to the cross bar (12).
3. A fixed-length cutting device for producing nylon thermal insulation strips according to claim 2, characterized in that: The feeding assembly comprises a trough provided on the upper surface of the workbench (1), a vertical frame (16) being fixedly connected in the trough, and two shafts being rotatably connected to the vertical frame (16), one end of the shaft close to the trough being fixedly connected to a clamping wheel (18), and one end of the shaft away from the clamping wheel (18) being fixedly connected to mutually meshing gears (17), and a driving motor (19) being fixedly connected to the vertical frame (16), and an output end of the driving motor (19) being fixedly connected to one of the shafts.
4. A fixed-length cutting device for producing nylon thermal insulation strips according to claim 2, characterized in that: The support frame (5) is provided with a guide groove (20), and the transverse plate (7) is fixedly connected with a slider (21), and the slider (21) is slidably connected to the guide groove (20).
5. A fixed-length cutting device for producing nylon thermal insulation strips according to claim 4, characterized in that: The guide groove (20) is polygonal.
6. A fixed-length cutting device for producing nylon thermal insulation strips according to claim 1, characterized in that: A pressure sensor is embedded in the positioning block (3), and the pressure sensor is electrically connected to a controller for controlling a feeding component and a cutting component.
Citation Information
Patent Citations
Fixed-length cutting device for nylon heat insulation strip production
CN217434400U