Laminating equipment for processing capacitive diaphragm
By designing a bonding device including a chassis, guide roller, rotating assembly and punching crimping assembly, the problem of many operational actions and low efficiency in the process of diaphragm patching in the prior art is solved, and the rapid and automated diaphragm is achieved. Fitting improves film application efficiency.
Patent Information
- Application Number
- CN202421132238.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The prior art has many operations during the capacitor filming process, and the efficiency needs to be improved.
A bonding equipment for capacitive diaphragm processing is designed, including chassis, guide roller, rotating assembly and punching crimping assembly. Through the coordinated cooperation of these components, the automatic cutting and crimping of the diaphragm is realized, and the efficiency of film is improved. .
It realizes rapid and automated bonding of capacitor diaphragms, improves film patching efficiency, and reduces manpower investment.
Smart Images

Figure CN222451403U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing, in particular to a bonding device for processing a capacitor type diaphragm. Background Art
[0002] When capacitors are used in high-end products, a protective label film needs to be attached to their surface to prevent the outer shell from being scratched.
[0003] For example, Chinese patent CN112027184A discloses a rotary film laminating device, which belongs to the technical field of automatic film laminating equipment. It includes a rotary film laminating cabinet and an automatic film laminating mechanism installed inside the rotary film laminating cabinet, wherein the automatic film laminating mechanism includes a film laminating bottom plate, a film feeding assembly is horizontally installed on the left end of the surface of the film laminating bottom plate, a rotary film laminating assembly is arranged on the right end of the film feeding assembly, a product picking assembly is longitudinally arranged on the right side of the rotary film laminating assembly, a film taking machine is arranged on the right side of the product picking assembly, and a synchronous belt slide assembly is horizontally arranged on the inside of the product picking assembly; the present invention realizes full-process automatic film taking and laminating by designing a film feeding assembly, a synchronous belt slide assembly, a product picking assembly, a rotary film laminating assembly, and a film taking machine, and realizes the coordinated cooperation of various components, with high film laminating precision and high degree of automation, saving a lot of manpower, improving film laminating work efficiency, and increasing the company's product output, and has broad application prospects.
[0004] Existing technical solution: film pasting requires the cooperation of a rotating film pasting component and a film taking machine, the overall operation involves many actions, and the efficiency needs to be improved.
[0005] Based on this, the utility model designs a bonding device for capacitive diaphragm processing to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a bonding device for processing a capacitive diaphragm.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A bonding device for processing a capacitive diaphragm, comprising a chassis:
[0009] A straight hole is provided at the middle end of the top of the chassis;
[0010] A rotating assembly for driving two groups of capacitors to rotate synchronously is installed at the bottom of the chassis, and the upper end of the rotating assembly rotates in the straight hole;
[0011] A punching and crimping assembly for cutting and crimping the diaphragm is installed on the top of the chassis, and the punching and crimping assembly is located behind the straight hole;
[0012] The punching and crimping assembly includes a pushing assembly, a cutting assembly and a crimping assembly. The pushing assembly is fixedly installed on the top of the chassis. The left and right ends of the output end of the pushing assembly are symmetrically fixedly connected with the crimping assembly. The front end of the crimping assembly is fixedly connected with the cutting assembly for cutting. The rear end of the cutting assembly is located in front of the front end of the crimping assembly.
[0013] A guide roller for guiding the diaphragm is connected to the top of the chassis, and the guide roller is located in front of the straight hole.
[0014] Furthermore, the rotating assembly includes a rotating plate, a support base, a rotating structure and a pin socket. The rotating structure is fixedly installed at the bottom of the chassis. The driving end of the rotating structure is fixedly connected to the rotating plate. The two ends of the top of the rotating plate are fixedly connected to the support base, and the support base is symmetrically provided with pin sockets, and the pins of the capacitor are inserted into the pin sockets.
[0015] Furthermore, the rotating plate is located in the straight hole.
[0016] Furthermore, the rotating structure includes a reducer and a servo motor, the servo motor is fixedly mounted on the side wall of the reducer, the driving end of the servo motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to the rotating plate.
[0017] Furthermore, the pushing assembly includes a cylinder, a guide rod, a mounting seat and a connecting seat. The mounting seat is fixedly installed on the top of the chassis. The cylinder is installed in the mounting hole of the mounting seat. The cylinder driving end is connected to the connecting seat. The guide rod is slidably connected in the sliding hole of the mounting seat. The ends of the connecting seat and the guide rod close to the straight hole are connected to the cutting assembly.
[0018] Furthermore, both left and right ends of the connection seat are connected with crimping components.
[0019] Furthermore, the cutting assembly includes a cutter mounting plate, a cutter and a first limiting groove. The first limiting groove is provided at the end of the cutter mounting plate close to the straight hole, and the cutter is inserted into the first limiting groove.
[0020] Furthermore, the ends of the connecting seat and the guide rod close to the straight hole are fixedly connected to the side wall of the cutter mounting plate.
[0021] Furthermore, the crimping assembly includes a bristle mounting plate, a straight limiting plate and a second limiting groove. The straight limiting plate is fixedly mounted on the left side wall of the connecting seat. The inner wall of the bristle mounting plate is provided with a second limiting groove. The straight limiting plate is slidingly connected to the second limiting groove, and the outer wall of the bristle mounting plate is evenly connected with bristles.
[0022] Furthermore, the cutter mounting plate and the straight limit plate are evenly slidably connected with fixing members, and the inner ends of the fixing members are respectively threadedly connected with the cutter and the brush mounting plate.
[0023] Beneficial Effects
[0024] After the diaphragm of the utility model passes through the guide roller, it is bonded to the back of two groups of capacitors on the rotating component. The punching and crimping component pushes the component to drive the cutting component to move, and the cutting component cuts the diaphragm. At the same time, the crimping component presses the cut diaphragm on the capacitor again. The side wall of the capacitor close to the guide roller and away from the guide roller is bonded with the diaphragm. The diaphragm connected to the guide roller is bonded to the capacitor close to the guide roller. A section of diaphragm is bonded to the side wall of the capacitor away from the guide roller. Then, the capacitor away from the guide roller is taken away, and a new capacitor is inserted. The rotating component rotates the diaphragm half a circle to cover the back half of the new capacitor. The punching and crimping component cuts the diaphragm and presses the cut diaphragm on the capacitor again. The diaphragm connected to the guide roller is bonded to the capacitor close to the guide roller. A section of diaphragm is bonded to the side wall of the capacitor away from the guide roller. This is repeated to achieve fast bonding of the capacitor and diaphragm. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 The main structure of the bonding equipment for processing a capacitive diaphragm of the utility model is three-dimensional Figure 1 ;
[0027] Figure 2 This is a front view of the structure of a bonding device for processing a capacitive diaphragm according to the utility model;
[0028] Figure 3 The main structure of the bonding equipment for processing a capacitive diaphragm of the utility model is three-dimensional Figure 2 ;
[0029] Figure 4 The main structure of the bonding equipment for processing a capacitive diaphragm of the utility model is three-dimensional Figure 3 ;
[0030] Figure 5 For along Figure 2 AA direction cross-sectional view;
[0031] Figure 6 For along Figure 2 BB direction cross-sectional view.
[0032] The numbers in the figure represent:
[0033] 1. Chassis 2. Guide roller 3. Rotating assembly 31. Rotating plate 32. Support seat 33. Rotating structure 34. Pin socket 4. Punching and crimping assembly 41. Cylinder 42. Guide rod 43. Mounting seat 44. Fixing part 45. Brush mounting plate 46. Straight limit plate 47. Cutter mounting plate 48. Cutter 49. First limit groove 410. Second limit groove 411. Connecting seat 412. Brush 5. Straight hole. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0036] The utility model is further described below in conjunction with embodiments.
[0037] In some embodiments, please refer to the attached instructions. Figure 1-6 , a bonding device for processing a capacitive diaphragm, comprising a chassis 1:
[0038] A straight hole 5 is provided at the middle end of the top of the chassis 1;
[0039] A rotating assembly 3 for driving two groups of capacitors to rotate synchronously is installed at the bottom of the chassis 1 , and the upper end of the rotating assembly 3 rotates in the straight hole 5 .
[0040] A punching and crimping assembly 4 for cutting and crimping the diaphragm is installed on the top of the chassis 1, and the punching and crimping assembly 4 is located behind the straight hole 5;
[0041] The punching and crimping assembly 4 includes a pushing assembly, a cutting assembly and a crimping assembly. The pushing assembly is fixedly installed on the top of the chassis 1. The left and right ends of the output end of the pushing assembly are symmetrically fixedly connected with the crimping assembly. The front end of the crimping assembly is fixedly connected with a cutting assembly for cutting. The rear end of the cutting assembly is located in front of the front end of the crimping assembly.
[0042] A guide roller 2 for guiding the diaphragm is connected to the top of the chassis 1, and the guide roller 2 is located in front of the straight hole 5;
[0043] After passing through the guide roller 2, the diaphragm is bonded to the back of the two groups of capacitors on the rotating component 3. The punching and crimping component 4 pushes the component to drive the cutting component to move, and the cutting component cuts the diaphragm. At the same time, the crimping component presses the cut diaphragm on the capacitor, and the side wall of the capacitor away from the guide roller 2 close to the guide roller 2 is bonded with the diaphragm, the diaphragm connected to the guide roller 2 is bonded to the capacitor close to the guide roller 2, and a section of diaphragm is bonded to the side wall of the capacitor away from the guide roller 2. Then the capacitor away from the guide roller 2 is taken away, and the new capacitor is inserted. The rotating component 3 rotates the diaphragm half a circle to cover the back half of the new capacitor. The punching and crimping component 4 cuts the diaphragm and presses the cut diaphragm on the capacitor, the diaphragm connected to the guide roller 2 is bonded to the capacitor close to the guide roller 2, and a section of diaphragm is bonded to the side wall of the capacitor away from the guide roller 2. This is repeated to achieve rapid bonding of the capacitor and diaphragm.
[0044] In some embodiments, please refer to the attached instructions. Figure 1-6 The rotating assembly 3 includes a rotating plate 31, a support seat 32, a rotating structure 33 and a pin socket 34. The rotating structure 33 is fixedly installed at the bottom of the chassis 1. The driving end of the rotating structure 33 is fixedly connected to the rotating plate 31. The two ends of the top of the rotating plate 31 are fixedly connected to the support seat 32, and the support seat 32 is symmetrically provided with pin sockets 34, and the pins of the capacitor are inserted into the pin sockets 34.
[0045] The rotating plate 31 is located in the straight hole 5;
[0046] Insert the pins of the capacitor into the pin sockets 34, the rotating structure 33 of the rotating assembly 3 drives the rotating plate 31 to rotate, the rotating plate 31 drives the supporting seat 32 to rotate, and the supporting seat 32 drives the capacitor to rotate along the central axis of the output end of the rotating structure 33 through the pin sockets 34.
[0047] The rotating structure 33 includes a reducer and a servo motor. The servo motor is fixedly mounted on the side wall of the reducer. The driving end of the servo motor is fixedly connected to the input end of the reducer. The output end of the reducer is fixedly connected to the rotating plate 31 .
[0048] In some embodiments, please refer to the attached instructions. Figure 1-6 ;
[0049] The pushing assembly includes a cylinder 41, a guide rod 42, a mounting seat 43 and a connecting seat 411. The mounting seat 43 is fixedly mounted on the top of the chassis 1. The cylinder 41 is mounted in the mounting hole of the mounting seat 43. The driving end of the cylinder 41 is connected to the connecting seat 411. The guide rod 42 is slidably connected in the sliding hole of the mounting seat 43. The ends of the connecting seat 411 and the guide rod 42 close to the straight hole 5 are both connected to the cutting assembly. The left and right ends of the connecting seat 411 are both connected to the crimping assembly.
[0050] The cutting assembly includes a cutter mounting plate 47 , a cutter 48 and a first limiting groove 49 . The first limiting groove 49 is formed at the end of the cutter mounting plate 47 close to the straight hole 5 , and the cutter 48 is inserted into the first limiting groove 49 .
[0051] The ends of the connecting seat 411 and the guide rod 42 close to the straight hole 5 are fixedly connected to the side wall of the cutter mounting plate 47;
[0052] The crimping assembly includes a bristle mounting plate 45, a straight limiting plate 46 and a second limiting groove 410. The straight limiting plate 46 is fixedly mounted on the left side wall of the connecting seat 411. The inner wall of the bristle mounting plate 45 is provided with a second limiting groove 410. The straight limiting plate 46 is slidingly connected to the second limiting groove 410. The outer wall of the bristle mounting plate 45 is evenly connected with bristles 412.
[0053] The cylinder 41 of the pushing assembly of the punching and crimping assembly 4 drives the connecting seat 411 to move, the connecting seat 411 drives the cutter mounting plate 47 of the cutting assembly to move, the cutter mounting plate 47 drives the cutter 48 to move, and the cutter 48 cuts off the diaphragm between the two groups of capacitors. At the same time, the connecting seat 411 drives the straight limit plate 46 of the crimping assembly to move, the straight limit plate 46 drives the bristle mounting plate 45 to move, and the bristle mounting plate 45 drives the bristles 412 to move behind the cutter 48. Due to the softness of the bristles 412, the bristles 412 can effectively and evenly lay the diaphragm, which is conducive to the rapid and balanced laying of the diaphragm after cutting.
[0054] The cutter mounting plate 47 and the straight limit plate 46 are evenly slidably connected with a fixing member 44, and the inner end of the fixing member 44 is respectively threadedly connected with the cutter 48 and the bristle mounting plate 45;
[0055] The fixing member 44 is a bolt;
[0056] A stable connection between the cutter 48 and the cutter mounting plate 47 and a stable connection between the bristle mounting plate 45 and the straight limit plate 46 are achieved.
[0057] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A bonding device for processing a capacitive diaphragm, comprising a chassis (1), characterized in that: A straight hole (5) is provided at the middle end of the top of the chassis (1); A rotating assembly (3) for driving two groups of capacitors to rotate synchronously is installed at the bottom of the chassis (1), and the upper end of the rotating assembly (3) rotates in the straight hole (5); A punching and crimping assembly (4) for cutting and crimping the diaphragm is installed on the top of the chassis (1), and the punching and crimping assembly (4) is located behind the straight hole (5); The punching and crimping assembly (4) comprises a pushing assembly, a cutting assembly and a crimping assembly, wherein the pushing assembly is fixedly mounted on the top of the chassis (1), the left and right ends of the output end of the pushing assembly are symmetrically fixedly connected with the crimping assemblies, the front end of the crimping assembly is fixedly connected with the cutting assembly for cutting, and the rear end of the cutting assembly is located in front of the front end of the crimping assembly; A guide roller (2) for guiding the diaphragm is connected to the top of the chassis (1), and the guide roller (2) is located in front of the straight hole (5).
2. The bonding device for capacitive diaphragm processing according to claim 1, characterized in that: The rotating assembly (3) comprises a rotating plate (31), a support seat (32), a rotating structure (33) and a pin insertion hole (34); the rotating structure (33) is fixedly installed at the bottom of the chassis (1); the driving end of the rotating structure (33) is fixedly connected to the rotating plate (31); the top two ends of the rotating plate (31) are fixedly connected to the support seat (32); the support seat (32) is symmetrically provided with pin insertion holes (34); the pins of the capacitor are inserted into the pin insertion holes (34).
3. The bonding device for capacitive diaphragm processing according to claim 2, characterized in that: The rotating plate (31) is located in the straight hole (5).
4. The bonding device for capacitive diaphragm processing according to claim 3, characterized in that: The rotating structure (33) comprises a reducer and a servo motor. The servo motor is fixedly mounted on a side wall of the reducer. The driving end of the servo motor is fixedly connected to the input end of the reducer. The output end of the reducer is fixedly connected to the rotating plate (31).
5. The laminating device for capacitive diaphragm processing according to claim 4, characterized in that: The pushing assembly comprises a cylinder (41), a guide rod (42), a mounting seat (43) and a connecting seat (411); the mounting seat (43) is fixedly mounted on the top of the chassis (1); the cylinder (41) is mounted in the mounting hole of the mounting seat (43); the driving end of the cylinder (41) is connected to the connecting seat (411); the guide rod (42) is slidably connected in the sliding hole of the mounting seat (43); the ends of the connecting seat (411) and the guide rod (42) close to the straight hole (5) are both connected to the cutting assembly.
6. The bonding device for capacitive diaphragm processing according to claim 5, characterized in that: The left and right ends of the connection seat (411) are both connected with crimping assemblies.
7. The bonding device for capacitive diaphragm processing according to claim 6, characterized in that: The cutting assembly comprises a cutter mounting plate (47), a cutter (48) and a first limiting groove (49); the cutter mounting plate (47) is provided with the first limiting groove (49) at the end close to the straight hole (5); and the cutter (48) is inserted into the first limiting groove (49).
8. The bonding device for capacitive diaphragm processing according to claim 7, characterized in that: The ends of the connecting seat (411) and the guide rod (42) close to the straight hole (5) are fixedly connected to the side wall of the cutter mounting plate (47).
9. The bonding device for capacitive diaphragm processing according to claim 8, characterized in that: The crimping assembly comprises a bristle mounting plate (45), a straight limiting plate (46) and a second limiting groove (410); the straight limiting plate (46) is fixedly mounted on the left side wall of the connecting seat (411); the second limiting groove (410) is provided on the inner wall of the bristle mounting plate (45); the straight limiting plate (46) is slidably connected to the second limiting groove (410); and the outer wall of the bristle mounting plate (45) is evenly connected with bristles (412).
10. The bonding device for capacitive diaphragm processing according to claim 9, characterized in that: The cutter mounting plate (47) and the straight limit plate (46) are evenly slidably connected with a fixing member (44), and the inner end of the fixing member (44) is respectively threadedly connected with the cutter (48) and the bristle mounting plate (45).
Citation Information
Patent Citations
Rotary film pasting device
CN112027184A