Splicing structure for top plate and bottom plate of heat preservation box
By designing the lower sealing plate and the upper sealing plate with clamping parts, the simplified splicing process of the top and bottom plate of the insulating box is realized, and the problems of cumbersome and time-consuming and labor-intensive processes in the prior art are solved, and the sealing and thermal insulation are improved.
Patent Information
- Application Number
- CN202420051631.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The splicing process of the top and bottom plate of the existing insulation box is cumbersome, and requires two people to work together, which is time-consuming and labor-intensive, and lacks sealing and thermal insulation.
By designing a lower sealing plate with the first clamping part and an upper sealing plate with the second clamping part, a gap is placed from the upper and lower openings respectively, and connected to the top and bottom plate unit to seal the gap, the entire process only requires one Workers finish.
The splicing process is simplified, labor and time are reduced, sealing and heat insulation are improved, and the process is simple and time-saving.
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Figure CN222451521U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of processing, and in particular to a top and bottom plate splicing structure of an insulation box. Background Art
[0002] The top plate of the incubator is composed of an array of multiple top plate units, and then the array gaps between adjacent top plate units are sealed to achieve insulation in the incubator. In actual operation, splicing the top plates of the incubator is an important step in the on-site installation of the incubator. During the splicing of the top plates of the incubator in the prior art, the fiberglass cloth is first laid into the gap, and then the fixing buckles are installed into the gap. A worker holds up the lower sealing plate below the gap, and at the same time, the screws are passed through the reserved holes of the lower sealing plate and the fiberglass cloth and then into the reserved holes of the fixing buckles. Another worker installs the nuts on the protruding screws above the gap to fix the lower sealing plate. After that, the bulk insulation material is manually filled into the gap and compacted, covered with fiberglass cloth, and then the upper sealing plate is covered and fixed to the top plate by punching and riveting. The whole process requires two people to cooperate to complete the splicing process, which is cumbersome, time-consuming and labor-intensive. The above problems also exist for some bottom plates of incubators. Utility Model Content
[0003] The present application provides a top and bottom plate splicing structure of an insulation box.
[0004] Specifically, the present application is implemented through the following technical solutions:
[0005] In a first aspect, an embodiment of the present application provides a top and bottom plate splicing structure of an insulated box, comprising:
[0006] A plurality of top and bottom plate units, wherein the plurality of top and bottom plate units are in a gap array, each of the top and bottom plate units comprises an upper plate and a lower plate, and the upper plate and the lower plate are stacked and connected with each other;
[0007] A lower sealing plate is provided with a first clamping portion, so that the lower sealing plate is placed into the gap from the upper opening of the gap and connected with the top and bottom plate units, thereby sealing the lower opening of the gap;
[0008] The upper sealing plate is provided with a second clamping portion so as to be connected with the top and bottom plate units, thereby sealing the upper opening of the gap.
[0009] In some embodiments, the upper plate includes a first horizontal plate and a first vertical plate arranged around the first horizontal plate, and the lower plate includes a second horizontal plate and a second vertical plate arranged around the second horizontal plate. The spacing between a pair of relative second vertical plates is greater than that of the first vertical plates, so that the second vertical plates are buckled on the outside of the first vertical plates when the upper plate and the lower plate are stacked and connected with each other.
[0010] In some embodiments, the lower sealing plate includes a pair of vertically extending vertical walls, the tops of the vertical walls are provided with bend portions away from each other, and the bottoms of the vertical walls are provided with blocking portions, wherein the bend portions are formed as the first clamping portions to be suitable for clamping with the second vertical plate.
[0011] In some embodiments, a heat insulating sealing strip is provided between the bend portion and the first vertical plate.
[0012] In some embodiments, the blocking portion is formed as a pair of inclined walls extending obliquely, and the pair of inclined walls intersect to form a bottom apex of the lower sealing plate.
[0013] In some embodiments, the pair of vertical walls extend from top to bottom, inclined toward each other, in a fully elastically released state.
[0014] In some embodiments, the upper sealing plate includes a pair of vertical claws extending vertically, and a cover portion is provided on the top of the vertical claws, wherein the pair of vertical claws are formed into the second clamping portion to be suitable for clamping with the first vertical plate.
[0015] In some embodiments, a heat insulating sealing strip is provided between the cover and the first transverse plate.
[0016] In some embodiments, the cover portion forms a first bent portion on the outer side of the thermal insulation sealing strip.
[0017] In some embodiments, the bottom of the pair of vertical claws is formed with second bent portions close to each other.
[0018] According to various embodiments of the present disclosure, by providing a lower sealing plate with a first clamping portion, the lower sealing plate can be first inserted into the gap from the upper opening of the gap and connected and fixed to the top and bottom plate units, thereby sealing the lower opening of the gap. Thereafter, the thermal insulation material is loaded from the upper opening of the gap and the upper sealing plate is installed, or the thermal insulation material and the upper sealing plate are loaded together, thereby sealing the upper opening. The entire process only requires one worker to complete, the process is simple and time-saving, and the sealing and heat-insulating properties are good.
[0019] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present application, and together with the description, are used to explain the principles of the present application.
[0021] Figure 1 is a schematic diagram of the top plate splicing structure of the thermal insulation box in the first embodiment of the present disclosure;
[0022] Figure 2is a cross-sectional view of the splicing structure of the top plate of the thermal insulation box in the first embodiment of the present disclosure;
[0023] Figure 3 is a schematic diagram of a lower sealing plate in the first embodiment of the present disclosure;
[0024] Figure 4 yes Figure 3 A partial enlarged view of the middle A;
[0025] Figure 5 is a schematic diagram of the lower sealing plate in the first embodiment of the present disclosure before installation;
[0026] Figure 6 is a schematic diagram of an upper sealing plate in the first embodiment of the present disclosure;
[0027] Figure 7 yes Figure 6 A partial enlarged view of point B in the middle;
[0028] Figure 8 It is a schematic diagram of the upper sealing plate in the first embodiment of the present disclosure before installation.
[0029] Reference numerals:
[0030] 10: Upper board;
[0031] 20: lower plate; 21: second vertical plate; 22: rivet;
[0032] 30: lower sealing plate; 31: vertical wall; 32: inclined wall; 33: bend;
[0033] 40: upper sealing plate; 41: cover; 42: first bending portion; 43: vertical claw; 44: second bending portion;
[0034] 50: Thermal insulation sealing strip. DETAILED DESCRIPTION
[0035] The present disclosure will now be discussed with reference to several embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, rather than implying any limitation on the scope of the present disclosure.
[0036] As used herein, the term "including" and its variations are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "based at least in part on". The terms "embodiment" and "one embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The terms "first", "second", etc. may refer to different or the same objects. Other explicit and implicit definitions may also be included below.
[0037] In the following description, some specific numerical values or numerical ranges may be involved. It should be understood that these numerical values and numerical ranges are merely exemplary, which may be helpful in putting the idea of the present disclosure into practice. However, the description of these examples is not intended to limit the scope of the present disclosure in any way. According to specific application scenarios and requirements, these numerical values or numerical ranges can be set separately.
[0038] As described above, in the prior art, due to the complex connection structure between the lower sealing plate 30 and the top and bottom plate units, during the splicing process of the top and bottom plates of the insulated box, a worker is required to hold up the lower sealing plate 30 below the gap, and another worker is required to insert the upper sealing plate 40 above the gap, and then tighten the upper sealing plate 40 and the lower sealing plate 30 together through bolts. The whole process requires two people to work together to complete the splicing process, which is cumbersome, time-consuming and labor-intensive. The splicing structure of the top and bottom plates of the insulated box proposed in the embodiments of the present disclosure at least partially solves the above-mentioned problem. Figures 1 to 8 The top and bottom panels of the incubator according to the exemplary embodiment of the present disclosure are described in detail. The top panel of the incubator is used as an example to explain the specific embodiments of the present disclosure in detail. Those skilled in the art can understand that the embodiments of the present disclosure are also applicable to the bottom panel of the incubator. Figure 1-2 As shown, in general, the top plate splicing structure of the insulated box described herein includes a plurality of top plate units, a lower sealing plate 30 and an upper sealing plate 40, wherein the structures of the plurality of top plate units are the same and are in a gap array, the lower sealing plate 30 and the upper sealing plate 40 are respectively used to seal each gap from the top and the bottom, and at the same time, the upper plate 10 is only in direct contact with the upper sealing plate 40, and the lower plate 20 is only in direct contact with the lower sealing plate 30, and the two groups of structures in direct contact are designed with insulation sealing strips, countersunk holes, insulation pads, etc. to reduce heat transfer, ensuring that no matter which side of the upper or lower side is in contact with the high-temperature air, the heat will not be directly conducted to the other side along the structure, thereby improving the insulation effect.
[0039] In order to make the top plate unit have a heat-insulating effect, the top plate unit is generally configured to have a cavity, and the cavity is filled with heat-insulating material for heat-insulating. In one embodiment, each top plate unit includes an upper plate 10 and a lower plate 20, the upper plate 10 is configured to have a first horizontal plate and a first vertical plate around the first horizontal plate, and the lower plate 20 is configured to have a second horizontal plate and a second vertical plate 21 located around the second horizontal plate, so that the upper plate 10 and the lower plate 20 are both formed into a box-shaped structure, so that they are stacked on each other to form a cavity for filling with heat-insulating material. Exemplarily, the first vertical plate and the first horizontal plate can be integrally bent and formed, or can be connected and formed by welding or the like, and the second vertical plate 21 and the second horizontal plate can be integrally bent and formed, or can be connected and formed by welding or the like.
[0040] In one embodiment, in order to ensure a stable stacking connection between the upper plate 10 and the lower plate 20 and to form a structure for connection with the lower sealing plate 30, the relative spacing between the first vertical plates and the relative spacing between the second vertical plates 21 are designed so that the spacing between a pair of opposite second vertical plates 21 is greater than that between a pair of opposite first vertical plates. When the upper plate 10 and the lower plate 20 are stacked and snapped together, the surrounding second vertical plates 21 are located on the outside of the first vertical plates, so that the second vertical plates 21 form an open end facing upward, and the overlapping parts of the first vertical plates and the second vertical plates 21 are further connected by screws or rivets 22.
[0041] In another embodiment, in order to reduce the contact area between the upper plate 10 and the lower plate 20, thereby reducing heat transfer, a countersunk structure is used between the first vertical plate and the second vertical plate 21. The countersunk structure is connected by rivets 22, and the countersunk contact part can also be insulated with an insulation pad.
[0042] The lower sealing plate 30 is used to connect with the top plate unit to seal the gap at the bottom. Figure 3-5 As described above, the lower sealing plate 30 as a whole includes a pair of vertically extending vertical walls 31, the top of the vertical walls 31 is provided with a bend portion 33 that is away from each other, and the bottom of the vertical walls 31 is provided with a pair of inclined walls 32 that extend obliquely. Among them, the bend portion 33 constitutes a first clamping portion, and since the bend portion 33 has a downward hook structure, it can be ensured that the bend portion 33 is hooked downward on the upward open end of the second vertical plate 21. In other embodiments, the first clamping portion can also be an overlap structure facing both sides, as long as it can overlap on the upward open end of the second vertical plate 21, the second vertical plate 21 can support the lower sealing plate 30 upward.
[0043] In one embodiment, a pair of inclined walls 32 extending obliquely intersect to form the bottom vertex of the lower sealing plate 30, thereby forming a blocking portion of the lower sealing plate 30. Specifically, a pair of inclined walls 32 extending obliquely can absorb the thermal expansion of the top plate unit through controlled deformation during normal operation, and it is also beneficial for the lower sealing plate 30 to move to the installation position in the gap. Those skilled in the art will understand that any structure that can absorb thermal expansion can be used as the blocking portion of the embodiment of the present disclosure. For example, the blocking portion can also be in the shape of an arc, a plane, a wave, etc.
[0044] In one embodiment, during the manufacturing process, a pair of vertically extending vertical walls 31 are maintained in a completely elastically released state, extending in an inclined direction from top to bottom toward each other. After the lower sealing plate 30 is placed in the gap, under the squeezing action of the upper plate 10 on both sides of the gap, the pair of vertical walls 31 are compressed to a certain extent, thereby generating an elastic deformation rebound force, further ensuring the sealing between the lower sealing plate 30 and the top plate unit, and also facilitating the stacking of multiple lower sealing plates 30, which is beneficial to saving space during transportation.
[0045] The upper sealing plate 40 is used to connect with the top plate unit to seal the gap at the top. Figure 6-8 As shown, the upper sealing plate 40 includes a pair of vertical claws 43 extending vertically, and a cover portion 41 is arranged on the top of the pair of vertical claws 43, wherein the pair of vertical claws 43 are used to form a second clamping portion, and the pair of vertical claws 43 are in an inclined extension away from each other from top to bottom when the elastic deformation is fully released, so that during the process of being inserted into the gap, they are elastically deformed by being squeezed by the top plate unit, thereby ensuring the sealing between the upper sealing plate 40 and the top plate unit.
[0046] In one embodiment, a second bending portion 44 close to each other is formed at the bottom of the pair of vertical claws 43. The second bending portion 44 can guide the vertical claws 43 to slide into the gap when the upper sealing plate 40 is installed, and can also be used to clamp the thermal insulation material, so that when the pair of vertical claws 43 of the upper sealing plate 40 are inserted into the gap, the thermal insulation material can be firmly placed in the gap at the same time.
[0047] In one embodiment, the cover 41 is used to cover the opening above the gap, and the cover 41 is directly overlapped above the first horizontal plate of the upper plate 10, so as to completely cover and seal the opening above the gap. In another embodiment, a heat insulation sealing strip 50 is arranged between the cover 41 and the first horizontal plate, and the heat insulation sealing strip 50 is squeezed and deformed by the upper sealing plate 40 itself under its own gravity, thereby improving the sealing effect.
[0048] In one embodiment, a first bending portion 42 is formed on both sides of the cover portion 41, and the first bending portion 42 wraps around the thermal insulation sealing strip 50. By setting the first bending portion 42, a continuous transition surface is formed between the cover portion 41 of the upper sealing plate 40 and the first horizontal plate of the upper plate 10 to avoid scratches during use.
[0049] In one embodiment, a heat insulating sealing strip 50 is embedded between the bend portion 33 and the first vertical plate, and when the lower sealing plate 30 is hooked at the open end of the second vertical plate 21 , the gap between the bend portion 33 and the first vertical plate is sealed by the heat insulating sealing strip 50 .
[0050] The specific steps of using the insulation box top plate splicing structure of the embodiment disclosed in the present invention are as follows:
[0051] S1, stacking the upper plate 10 and the lower plate 20 and connecting them with rivets 22 to form a top plate unit;
[0052] S2, arranging a plurality of top plate units in a gap array, and adjusting the gap between the top plate units to a preset value using a tool;
[0053] S3, fill the lower sealing plate 30 with insulation material (it is also possible not to temporarily fill the lower sealing plate 30 with insulation material, but to clamp the insulation material together with the upper sealing plate when installing it later), insert the lower sealing plate 30 from the upper opening of the gap, and slide downward in the gap until the bent portion is hooked and fixedly connected with the second vertical plate 21 of the lower plate 20;
[0054] S4, fill the upper sealing plate 40 with insulation material (the insulation material can be pre-packed with fiberglass cloth for easy installation), insert the upper sealing plate 40 into the gap, so that the cover 41 covers the first horizontal plate of the upper plate 10, thereby completing the installation process.
[0055] The description of the embodiments herein and any reference to directions and orientations are only for the convenience of description and are not to be construed as any limitation on the scope of protection of the present invention. The following description of the preferred embodiments may involve combinations of features, which may exist independently or in combination, and the present invention is not particularly limited to the preferred embodiments. The scope of the present invention is defined by the claims.
[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A top and bottom plate splicing structure of an insulation box, characterized in that: include: A plurality of top and bottom plate units, wherein the plurality of top and bottom plate units are in a gap array, each of the top and bottom plate units comprises an upper plate (10) and a lower plate (20), and the upper plate (10) and the lower plate (20) are stacked and connected with each other; A lower sealing plate (30) is provided with a first clamping portion, so that the lower sealing plate (30) is placed into the gap from the upper opening of the gap and connected to the top and bottom plate units, thereby sealing the lower opening of the gap; The upper sealing plate (40) is provided with a second clamping portion, suitable for connecting with the top and bottom plate units, so as to seal the upper opening of the gap.
2. The top and bottom plate splicing structure of the thermal insulation box according to claim 1 is characterized in that: The upper plate (10) comprises a first transverse plate and a first vertical plate arranged around the first transverse plate, and the lower plate (20) comprises a second transverse plate and a second vertical plate arranged around the second transverse plate, wherein the spacing between the second vertical plates relative to each other is greater than that between the first vertical plates, so that when the upper plate (10) and the lower plate (20) are stacked and connected, the second vertical plates (21) are buckled onto the outer sides of the first vertical plates.
3. The top and bottom plate splicing structure of the thermal insulation box according to claim 2 is characterized in that: The lower sealing plate (30) comprises a pair of vertically extending vertical walls (31), the tops of the vertical walls (31) are provided with bent portions (33) away from each other, and the bottoms of the vertical walls (31) are provided with blocking portions, wherein the bent portions (33) are formed as the first clamping portions so as to be suitable for clamping with the second vertical plate (21).
4. The top and bottom plate splicing structure of the thermal insulation box according to claim 3 is characterized in that: A heat insulation sealing strip (50) is provided between the return bend (33) and the first vertical plate.
5. The top and bottom plate splicing structure of the thermal insulation box according to claim 3, characterized in that: The blocking portion is formed as a pair of inclined walls (32) extending obliquely, and the pair of inclined walls (32) intersect to form the bottom vertex of the lower sealing plate (30).
6. The top and bottom plate splicing structure of the thermal insulation box according to claim 3, characterized in that: The pair of vertical walls (31) extend from top to bottom in a mutually inclined manner in a fully elastically released state.
7. The top and bottom plate splicing structure of the thermal insulation box according to claim 2, characterized in that: The upper sealing plate (40) comprises a pair of vertical claws (43) extending vertically, and a cover portion (41) is arranged on the top of the vertical claws (43), wherein the pair of vertical claws (43) form the second clamping portion, so as to be suitable for clamping with the first vertical plate.
8. The top and bottom plate splicing structure of the thermal insulation box according to claim 7, characterized in that: A heat insulation sealing strip (50) is provided between the cover portion (41) and the first transverse plate.
9. The top and bottom plate splicing structure of the thermal insulation box according to claim 8, characterized in that: The cover portion (41) forms a first bent portion (42) outside the heat insulation sealing strip (50).
10. The top and bottom plate splicing structure of the thermal insulation box according to claim 7, characterized in that: The bottom of the pair of vertical claws (43) is formed with second bent portions (44) that are close to each other.
Citation Information
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