Shore-side crane placing piece anti-smashing device and shore-side crane

By installing anti-smashing devices on the shore crane and using laser scanning monitoring technology, refined safety monitoring of the placement area is achieved, solving the problem of difficult to achieve high-reliability anti-smashing protection in the existing technology, and improving the shore Safety performance of cranes.

CN222454347UActive Publication Date: 2025-02-11北京精衡伟视科技有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420855445.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-02-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the prior art, it is difficult to achieve high reliability and refined anti-smash protection during the lifting of shore crane parts, resulting in ground personnel or vehicles being vulnerable to injury.

Method used

A shore crane placement anti-smash device is designed, and the first scanning monitoring component and the second scanning monitoring component are combined to obtain real-time scanning data through laser scanning monitoring in vertical and horizontal directions, and the system control device is controlled. Determine whether there is any danger of ground crushing and issue an anti-smashing alarm.

Benefits of technology

It realizes refined safety monitoring of the shore crane placement area, effectively prevents ground personnel or vehicles from smashing and squeezing accidents, and greatly improves the safety performance of shore cranes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222454347U_ABST
    Figure CN222454347U_ABST
Patent Text Reader

Abstract

The utility model relates to a quayside crane placing piece anti-smashing device and a quayside crane, the quayside crane placing piece anti-smashing device comprises a first scanning monitoring part, a second scanning monitoring part and a system control device, and all the parts are specifically arranged, so that in the hoisting process of the placing piece, especially a hatch cover plate and other parts, the placing piece can be prevented from being smashed; and reliable and fine judgment, early warning and warning are carried out on personnel or vehicles and the like in the pre-placing position area of the placing piece, so that the high-reliability anti-smashing technical effect in the operation engineering is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of crane safety protection, in particular to a shore crane placement piece anti-smashing device and a shore crane. Background Art

[0002] The most common way of container sea-surveying loading and unloading operations at existing container terminals is to use shore gantry cranes (referred to as shore cranes) as loading and unloading equipment to realize the loading and unloading of container cargo ships. Shore cranes are generally frame-structured cranes, mainly including: two sets of "gantry legs" and a pair of crossbeams (beam frames) erected on the top of the gantry legs, consisting of a trolley, a car and a hoist. The two sets of gantry legs are the sea-side gantry legs and the land-side gantry legs. The beam frame is erected between the sea-side gantry legs and the land-side gantry legs. Each set of gantry legs includes two left and right door posts, and a wheel set is installed under the door posts. During operation, it runs on the ground rails in a direction parallel to the shoreline. Generally, the sea-side gantry leg side is called the front, and the land-side gantry leg side is called the rear. Steel rails are laid on the beam frame, and the trolley runs on the rails along the direction of the beam frame. Through steel wire ropes and hoists, the container or container accessories are hoisted and transported from the cargo ship and the onshore position behind the land-side gantry legs.

[0003] When lifting hatch covers, they can be stacked, with the maximum number of layers generally being four; when placing containers to be transported or processed, containers and hatch covers cannot be stacked.

[0004] During the lifting process, it is inevitable that there will be people or vehicles on the ground in the pre-placement area of ​​the placement parts, and the trolley operator's vision will be blocked by the hoisted placement parts, which can easily lead to dangerous situations.

[0005] At present, the protection measures against smashing mainly include image analysis scheme and laser scanning scheme. However, the image analysis scheme is affected by climatic conditions and has low reliability and a high false alarm rate. As for the laser scanning scheme, due to the different widths of the hatch covers and the actual placement positions on the ground, in order to ensure safety, only the maximum placement range can be used for detection, resulting in ground safety targets (such as reflective cones, etc.) outside the actual placement area of ​​the hatch covers triggering anti-smashing alarms, affecting normal operations, and the actual application value is not high.

[0006] The Chinese invention patent publication with publication number CN108584716A discloses a gantry crane safety protection and operation assistance system. It uses a two-dimensional laser scanner to scan in multiple directions and generate two-dimensional and three-dimensional spatial position information of a trolley, spreader, trailer and related operation boxes. Based on the motion state of the trolley, trolley and spreader, it analyzes the tendency of various types of spatial conflicts in these spatial positions, thereby realizing the discovery of operational hazards. However, the application target of this technical solution is the yard crane of the container terminal, and it cannot be applied to the anti-smash protection of the placement area of ​​the shore crane placement parts. Therefore, it is urgent to develop an anti-smash device that can achieve high reliability and refinement for the placement parts of the shore crane. Utility Model Content

[0007] In view of the above existing technical problems, the utility model provides a shore crane placement piece anti-smashing device and a shore crane.

[0008] The specific implementation is through the following technical solutions:

[0009] A shore crane placement piece anti-smashing device is applied to the shore crane. The shore crane comprises a trolley, a small trolley and a hoisting device.

[0010] The anti-smashing device for the placement parts of the shore crane comprises a first scanning monitoring component, a second scanning monitoring component and a system control device.

[0011] The first scanning and monitoring component is arranged at the rear of the trolley, and is used to scan and monitor the placement parts lifted by the shore crane through the lifting device and ready for ground placement operation in a direction perpendicular to the horizontal plane, and to obtain real-time scanning data.

[0012] The second scanning and monitoring component is arranged at the rear of the vehicle, and is used to scan and monitor the pre-placement position area of ​​the placement piece in the horizontal direction, and obtain real-time scanning data.

[0013] The system control device is used to obtain real-time scanning data of the first scanning monitoring component and the second scanning monitoring component, and then determine whether there is a ground crushing hazard in the pre-placement position area of ​​the placement component, and issue an anti-smashing alarm when it is determined that there is a ground crushing hazard; the system control device is electrically connected to the first scanning monitoring component and the second scanning monitoring component.

[0014] Furthermore, the first scanning and monitoring component is a two-dimensional laser scanning device, which is arranged at the central position behind the land side door leg of the truck. The scanning surface of the first scanning and monitoring component is perpendicular to the horizontal plane and faces the pre-placement position area of ​​the placement parts behind the land side door leg of the shore crane.

[0015] The second scanning and monitoring component is also a two-dimensional laser scanning device, which is arranged at the central position behind the land side door leg of the vehicle, and the scanning surface of the second scanning and monitoring component is horizontally directed toward the pre-placement position area of ​​the placement piece.

[0016] Furthermore, the system control device comprises:

[0017] The vertical scanning data extraction unit is used to extract the real-time scanning data of the first scanning monitoring component.

[0018] The placed component vertical section profile extraction unit is used to extract the vertical section profile of the placed component from the real-time scanning data of the first scanning monitoring component.

[0019] The placement piece width detection unit is used to obtain the placement piece width based on the vertical section profile of the placement piece, and determine the actual range of the placement piece pre-placement position area on the ground based on the placement piece width and the front and rear positions of the shore crane spreader.

[0020] The horizontal scanning data extraction unit is used to extract the real-time scanning data of the second scanning monitoring component.

[0021] The horizontal profile extraction unit is used to extract the target contour of the pre-placement position area of ​​the placement part on the ground from the real-time scanning data of the second scanning monitoring component.

[0022] The object extraction unit for the pre-placement area of ​​the placement piece is used to extract the ground object in the pre-placement area of ​​the placement piece from the object contour of the pre-placement area of ​​the placement piece, and compare it with the placement piece to determine whether the object is a stackable placement piece.

[0023] The placement component anti-smashing detection unit is used to determine whether the non-placement component ground target in the placement component pre-placement position area is located within the actual range of the placement component pre-placement position area, and to determine whether there is a ground crushing danger.

[0024] The alarm information sending unit is used to send out an anti-smashing alarm message when the placement piece anti-smashing detection unit determines that there is a ground crushing danger.

[0025] as well as

[0026] The main control unit is used to control the vertical scanning data extraction unit, the placement piece vertical profile extraction unit, the placement piece width detection unit, the horizontal scanning data extraction unit, the horizontal profile extraction unit, the placement piece pre-placement area target extraction unit, the placement piece anti-smashing detection unit and the alarm information sending unit, and is electrically connected to the vertical scanning data extraction unit, the placement piece vertical profile extraction unit, the placement piece width detection unit, the horizontal scanning data extraction unit, the horizontal profile extraction unit, the placement piece pre-placement area target extraction unit, the placement piece anti-smashing detection unit and the alarm information sending unit respectively.

[0027] Furthermore, the placement piece is a container, a hatch cover or other container accessories.

[0028] Furthermore, the laser scanning surface of the first scanning monitoring component is perpendicular to the ground surface of the pre-placement area of ​​the placement piece and parallel to the travel direction of the trolley of the shore crane.

[0029] Furthermore, the laser scanning surface of the second scanning monitoring component is parallel to the ground surface of the pre-placement area of ​​the placement piece, and the installation height of the second scanning monitoring component is 1 to 60 cm.

[0030] Furthermore, the anti-smashing device for the shore crane placement part also includes a warning device, which is a sound alarm and / or a visual alarm.

[0031] Furthermore, the electrical connection between the system control device and the first scanning monitoring component and the second scanning monitoring component is specifically a wired connection.

[0032] A shore crane comprises the above-mentioned shore crane placement piece anti-smashing device as well as a trolley, a small trolley and a hoisting device.

[0033] Furthermore, the trolley includes a sea-side leg, a land-side leg and a beam frame, the sea-side leg and the land-side leg are arranged at intervals, the beam frame is arranged above the sea-side leg and the land-side leg, and the ground area behind the land-side leg is the pre-placement area of ​​the placement piece; the trolley is mounted on the beam frame of the trolley, and can move along the beam frame across the sea-side leg and the land-side leg; the hoist is connected to the trolley through a sling, and the hoist is used to lift, move or lower the placement piece through the sling after being connected to the placement piece.

[0034] The technical effects of the utility model are:

[0035] (1) By setting a first scanning monitoring component in combination with a second scanning monitoring component, the first scanning monitoring component scans the specific situation of the placed parts (mainly the hatch cover) from the vertical direction, and cooperates with the second scanning monitoring component to scan the real-time data of the area to be placed from the horizontal direction (the height of the scanning plane is specifically set to be lower than the horizontal plane where an adult squats), so as to make detailed judgments on the two, and can prevent the occurrence of safety accidents such as smashing and squeezing of people or vehicles in a refined manner, thereby greatly improving the refined safety performance of the shore crane.

[0036] (2) By setting the connection and coordination relationships of specific unit components in the system control device, the detection, data extraction and warning of the scanning surface are made more precise and clear, thereby further improving the safety of the shore crane operation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 The present invention is a schematic structural diagram of a shore crane according to one embodiment of the present invention.

[0038] Figure 2 The present invention is a schematic structural diagram of an anti-smashing device for a shore crane placement part according to one embodiment of the present invention.

[0039] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of area A in the middle.

[0040] Figure 4 A schematic diagram of a top-view cross-sectional profile of a first scanning monitoring component performing a scanning operation.

[0041] Figure 5 This is a schematic cross-sectional profile diagram of the second scanning monitoring component of the utility model performing scanning.

[0042] Figure 6 This is a schematic diagram of the setting of the system control device of the utility model.

[0043] in:

[0044] 01-Cargo ship; 02-Land;

[0045] 10-trolley; 11-sea side door leg; 12-land side door leg; 13-beam frame;

[0046] 20-trolley;

[0047] 30-Crane control device;

[0048] 401-vertical laser scanning surface; 402-horizontal laser scanning surface; 411-first scanning monitoring component; 412-second scanning monitoring component; 42-system control device; 421-main control unit; 422-vertical scanning data extraction unit; 423-placement component vertical section contour extraction unit; 424-placement component width detection unit; 425-horizontal scanning data extraction unit; 426-horizontal section contour extraction unit; 427-placement component pre-placement area target extraction unit; 428-placement component anti-smashing detection unit; 429-alarm information sending unit;

[0049] 50-Spreader;

[0050] 60-placement piece; 601-placement piece vertical section profile; 602-placement piece horizontal section profile;

[0051] 70- warning device;

[0052] 801-the pre-placement position area for the placement component; 802-the actual range of the pre-placement position area for the placement component. DETAILED DESCRIPTION

[0053] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and understandable, the embodiments of the utility model are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the utility model / utility model, and cannot be understood as limiting the utility model.

[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention / utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention / utility model.

[0055] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention / utility model can be understood according to the specific circumstances.

[0056] In addition, terms such as “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the technical features indicated.

[0057] The present invention is further described in detail below through specific implementations combined with the accompanying drawings. It should be noted that the equipment / facilities mentioned in the present invention but not specifically described refer to the relevant operating elements in the container terminal shore operation scene in the prior art.

[0058] like Figures 2 to 6 A device for preventing a shore crane from being smashed is shown, Figure 1 As shown, it is applied to a shore crane, and the shore crane includes a trolley 10, a trolley 20 and a spreader 50. Further, it can also include a crane control device 30. The crane control device 30 is used to control the crane operation equipment such as the trolley 10, the trolley 20 and the spreader 50 of the crane to achieve orderly and safe operation of the entire shore crane.

[0059] The directions involved in the present invention are defined according to the sitting posture of the driver in the cab of the crane trolley 20 during normal operation, with the sea side being the front and the land side being the rear; therefore, the travel direction of the crane trolley 10 is "left / right" and "lateral"; the travel direction of the crane trolley 20 is "forward / backward" and "longitudinal"; and the lifting direction of the spreader 50 is "up / down" and / or "vertical".

[0060] The anti-smashing device for the shore crane placement parts includes a first scanning monitoring component 411 , a second scanning monitoring component 412 and a system control device 42 .

[0061] like Figure 2 and Figure 3 As shown, the first scanning and monitoring component 411 is arranged at the rear of the trolley 10, and is used to scan and monitor the placement piece 60 lifted by the shore crane through the lifting device 50 and ready for ground placement operation in a direction perpendicular to the horizontal plane, and obtain real-time scanning data.

[0062] like Figure 2 and Figure 3As shown, the second scanning and monitoring component 412 is disposed at the rear of the vehicle 10, and is used to scan and monitor the pre-placement position area 801 of the placement piece in the horizontal direction, and obtain real-time scanning data.

[0063] like Figure 2 As shown, the vertical laser scanning surface 401 vertically scans the placement piece 60, and the horizontal laser scanning surface 402 horizontally scans the specific height above the ground of the placement piece pre-placement position area 801.

[0064] The system control device 42 is used to obtain real-time scanning data of the first scanning monitoring component 411 and the second scanning monitoring component 412, and then determine whether there is a ground crushing hazard in the pre-placement position area 801 of the placement component, and issue an anti-smashing alarm when it is determined that there is a ground crushing hazard; the system control device 42 is electrically connected to the first scanning monitoring component 411 and the second scanning monitoring component 412.

[0065] In this embodiment, if Figure 3 The first scanning monitoring component 411 is a two-dimensional laser scanning device, such as Figure 2 As shown, the first scanning monitoring component 411 is arranged at the central position behind the land side door leg 12 of the trolley 10, and the scanning surface of the first scanning monitoring component 411 is perpendicular to the horizontal plane and faces the placement part pre-placement position area 801 behind the land side door leg 12 of the shore crane.

[0066] In this embodiment, if Figure 3 The second scanning monitoring component 412 is also a two-dimensional laser scanning device, such as Figure 2 As shown, the second scanning monitoring component 412 is arranged at the central position behind the land side door leg 12 of the vehicle 10, and the scanning surface of the second scanning monitoring component 412 is horizontally directed toward the placement part pre-placement position area 801.

[0067] like Figure 6 As shown, the system control device 42 includes:

[0068] The vertical scanning data extraction unit 422 is used to extract the real-time scanning data of the first scanning monitoring component 411 .

[0069] The placed component vertical cross-sectional profile 601 extraction unit 423 is used to extract the vertical cross-sectional profile of the placed component 60 from the real-time scanning data of the first scanning monitoring component 411 .

[0070] The placement piece width detection unit 424 is used to obtain the width of the placement piece 60 based on the vertical cross-sectional profile of the placement piece 60, and determine the actual range of the placement piece pre-placement position area 801 on the ground based on the width of the placement piece 60 and the front and rear positions of the shore crane hoist 50.

[0071] The horizontal scanning data extraction unit 425 is used to extract the real-time scanning data of the second scanning monitoring component 412 .

[0072] The horizontal profile extraction unit 426 is used to extract the target contour of the pre-placement position area 801 of the placed object on the ground from the real-time scanning data of the second scanning monitoring component 412.

[0073] The object extraction unit 427 for the pre-placement area of ​​the placement piece is used to extract the ground object in the pre-placement area 801 from the object contour of the pre-placement area 801 and compare it with the placement piece 60 to determine whether the object is a stackable placement piece 60.

[0074] The placement piece anti-smashing detection unit 428 is used to determine whether the non-placement piece ground target in the placement piece pre-placement position area 801 is located within the actual range of the placement piece pre-placement position area 801, and to determine whether there is a ground crushing danger.

[0075] The alarm information sending unit 429 is used to send out an anti-smashing alarm message when the placement piece anti-smashing detection unit 428 determines that there is a ground crushing danger.

[0076] as well as

[0077] The main control unit 421 is used to control the vertical scanning data extraction unit 422, the placement piece vertical cross-sectional profile 601 extraction unit 423, the placement piece width detection unit 424, the horizontal scanning data extraction unit 425, the horizontal cross-sectional profile extraction unit 426, the placement piece pre-placement area target extraction unit 427, the placement piece anti-smashing detection unit 428 and the alarm information sending unit 429 and is electrically connected to the vertical scanning data extraction unit 422, the placement piece vertical cross-sectional profile 601 extraction unit 423, the placement piece width detection unit 424, the horizontal scanning data extraction unit 425, the horizontal cross-sectional profile extraction unit 426, the placement piece pre-placement area target extraction unit 427, the placement piece anti-smashing detection unit 428 and the alarm information sending unit 429 respectively.

[0078] In this embodiment, the placement member 60 is a hatch cover, while in other embodiments, the placement member 60 may be a container and other accessories on the container or a component that works together with the container.

[0079] like Figure 2 and Figure 4 As shown, in this embodiment, the laser scanning surface of the first scanning monitoring component 411 is perpendicular to the ground of the pre-placement area 801 of the placement component and parallel to the travel direction of the trolley 20 of the shore crane. In this embodiment, its height can be set to a height of 1 to 2 meters from the bottom surface, so that the hoisted placement component 60 can be scanned. Figure 1 As shown, the trolley 20 is moved between the cargo ship 01 and the land 01 on the shore, and is basically perpendicular to the moving direction of the large cart 10 (it may not be perpendicular in other embodiments, but is generally not parallel), so as to cooperate with the sling 50 to transfer the placement piece 60 from the cargo ship 01 and the land 01.

[0080] like Figure 2 and Figure 5 As shown, the laser scanning surface of the second scanning monitoring component 412 is parallel to the ground of the pre-placed object area 801, and the installation height of the second scanning monitoring component 412 is 1 to 60 cm. The setting of this height is mainly to set it slightly higher than the ground but lower than the height of an adult squatting down, so that ordinary people or objects that may exist there other than the placed objects can be scanned and monitored. In this embodiment, it can be set to a height of 0.6 meters from the bottom surface.

[0081] like Figure 2 As shown, in this embodiment, the shore crane placement piece anti-smashing device also includes a warning device 70, and the warning device 70 is a sound alarm (such as a high-power speaker) and / or a visual alarm (for example, in this embodiment, it can be set to a flashing or always-on warning light).

[0082] The electrical connection between the system control device 42 and the first scanning monitoring component 411 and the second scanning monitoring component 412 is specifically a wired connection. In this embodiment, data communication is performed through Ethernet, for example.

[0083] Furthermore, this embodiment also shows a shore crane, including the above-mentioned shore crane placement piece anti-smashing device as well as a trolley 10, a small trolley 20 and a hoisting device 50.

[0084] like Figure 1 As shown, the trolley 10 includes a sea-side leg 11, a land-side leg 12 and a beam frame 13, the sea-side leg 11 and the land-side leg 12 are arranged at intervals, the beam frame 13 is arranged above the sea-side leg 11 and the land-side leg 12, and the ground area behind the land-side leg 12 is the pre-placement position area 801 of the placement piece; the trolley 20 is mounted on the beam frame 13 of the trolley 10, and can move along the beam frame 13 across the sea-side leg 11 and the land-side leg 12; the hoist 50 is connected to the trolley 20 through a sling, and the hoist 50 is used to lift, move or put down the placement piece 60 through the sling after being connected to the placement piece 60.

[0085] In the specific use process, when performing the operation of lifting the hatch cover, the position of the sling 50 and the lowering speed of the sling 50 are first determined, and then the vertical cross-sectional profile 601 (such as Figure 4 ), and determines whether the object hoisted by the sling 50 is a hatch cover. The determination criteria are: there is a continuous contour curve in the real-time scanning data points within a specific height and width range below the sling 50, and the width of the circumscribed rectangle of the contour curve is not less than the minimum width of the hatch cover. The width of the hatch cover is much larger than other types of hoisted objects such as containers and manned cages, and can be used as a reliable feature for determining the hoisting of the hatch cover. Then, the horizontal cross-sectional profile 602 (as shown in FIG. 6 ) of the target in the pre-placement position area 801 of the placement piece is extracted by the second scanning monitoring component 412. Figure 5 As shown), and determine the actual range 802 of the pre-placement position area of ​​the placement part, and determine whether the target is a hatch cover (if it is a hatch cover, it is normally stacked and placed, if not, it is considered to be a non-placed part). The judgment criteria are: if there is a continuous contour curve located in the pre-placement position area 801 of the placement part in the real-time scanning data point concentration, and the length of the circumscribed rectangle of the contour curve is not less than the minimum length of the hatch cover, then the target is a hatch cover; otherwise, the target is a non-stackable object. If it is determined to be a non-placed part, it is pushed to the warning device 70 through the alarm information sending unit 429 to start the sound and light alarm. Thereby achieving the technical effect of hoisting safety.

[0086] The second scanning monitoring component 412 of the utility model can more effectively judge whether it is a placement piece 60 by reasonably setting the horizontal scanning monitoring and its height, thereby greatly improving the hoisting safety.

[0087] The above-mentioned specific implementation methods, examples and comparative examples of the utility model are all examples and do not have a limiting effect on the protection scope of the technical solution. The fact that there is no comparison of technical features does not mean that there are no outstanding substantive features, but only uses textual descriptions to illustrate the setting method. The above-mentioned embodiments are preferred implementation methods of the utility model, but the implementation methods of the utility model are not limited by the above-mentioned embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the utility model should be equivalent replacement methods and are included in the protection scope of the utility model.

Claims

1. A device for preventing a shore crane from being smashed when placing a component, applied to a shore crane, wherein the shore crane comprises a trolley (10), a small trolley (20) and a sling (50); It is characterized in that The anti-smashing device for the placement parts of the shore crane comprises a first scanning monitoring component (411), a second scanning monitoring component (412) and a system control device (42); The first scanning and monitoring component (411) is arranged at the rear of the trolley (10) and is used to scan and monitor the placement component (60) lifted by the shore crane through the lifting device (50) and ready for ground placement in a direction perpendicular to the horizontal plane, and to obtain real-time scanning data; The second scanning and monitoring component (412) is arranged at the rear of the vehicle (10) and is used to scan and monitor the pre-placement area of ​​the placement piece (60) in the horizontal direction and obtain real-time scanning data; The system control device (42) is used to obtain real-time scanning data of the first scanning monitoring component (411) and the second scanning monitoring component (412), and then determine whether there is a ground crushing danger in the pre-placement position area (801) of the placement component, and issue an anti-smashing alarm when it is determined that there is a ground crushing danger; the system control device (42) is electrically connected to the first scanning monitoring component (411) and the second scanning monitoring component (412); The placement piece (60) is a hatch cover; The first scanning monitoring component (411) is a two-dimensional laser scanning device, which is arranged at a central position behind the land-side door leg (12) of the trolley (10), and the scanning surface of the first scanning monitoring component (411) is perpendicular to the horizontal plane and faces the placement part pre-placement position area (801) behind the land-side door leg (12) of the shore crane; The second scanning monitoring component (412) is also a two-dimensional laser scanning device, which is arranged at a central position behind the land-side door leg (12) of the vehicle (10), and the scanning surface of the second scanning monitoring component (412) is directed horizontally toward the pre-placement position area (801) of the placement piece; The laser scanning surface of the first scanning monitoring component (411) is perpendicular to the ground of the pre-placement area (801) of the placement piece and parallel to the travel direction of the trolley (20) of the shore crane; The laser scanning surface of the second scanning monitoring component (412) is parallel to the ground surface of the pre-placement position area (801) of the placement piece, and the installation height of the second scanning monitoring component (412) is 1 to 60 cm.

2. The anti-smashing device for the shore crane placement part according to claim 1 is characterized in that: The system control device (42) comprises: A vertical scanning data extraction unit (422), used for extracting real-time scanning data of the first scanning monitoring component (411); A placed component vertical section profile extraction unit (423), used to extract a vertical section profile of a placed component (60) from real-time scanning data of the first scanning monitoring component (411); A placement piece width detection unit (424) for obtaining the width of the placement piece (60) based on a vertical cross-sectional profile of the placement piece (60), and determining an actual range (802) of a placement piece pre-placement position area on the ground based on the width of the placement piece (60) and a front-rear position of a shore crane hoist (50); A horizontal scanning data extraction unit (425), used for extracting real-time scanning data of the second scanning monitoring component (412); A horizontal profile extraction unit (426) is used to extract a target profile of a pre-placed part location area (801) on the ground from the real-time scanning data of the second scanning monitoring component (412); A placement piece pre-placement area target extraction unit (427) is used to extract a ground target within the placement piece pre-placement area (801) from the target contour of the placement piece pre-placement area (801), and compare it with the placement piece (60) to determine whether the target is a stackable placement piece (60); The placement piece anti-smashing detection unit (428) is used to determine whether a ground target other than a placement piece in the placement piece pre-placement position area (801) is located within an actual range (802) of the placement piece pre-placement position area, and to determine whether there is a ground crushing hazard; An alarm information sending unit (429) is used to send an anti-smashing alarm message when the placement piece anti-smashing detection unit (428) determines that there is a ground crushing danger; as well as The main control unit (421) is used to control the vertical scanning data extraction unit (422), the placement piece vertical section profile extraction unit (423), the placement piece width detection unit (424), the horizontal scanning data extraction unit (425), the horizontal section profile extraction unit (426), the placement piece pre-placement area target extraction unit (427), the placement piece anti-smashing detection unit (428) and the alarm information sending unit (429), and is electrically connected to the vertical scanning data extraction unit (422), the placement piece vertical section profile extraction unit (423), the placement piece width detection unit (424), the horizontal scanning data extraction unit (425), the horizontal section profile extraction unit (426), the placement piece pre-placement area target extraction unit (427), the placement piece anti-smashing detection unit (428) and the alarm information sending unit (429), respectively.

3. The anti-smashing device for the shore crane placement part according to claim 1 is characterized in that: The shore crane placement piece anti-smashing device further comprises a warning device (70), wherein the warning device (70) is a sound alarm and / or a visual alarm.

4. The anti-smashing device for the placement part of the shore crane according to claim 1 is characterized in that: The electrical connection between the system control device (42) and the first scanning monitoring component (411) and the second scanning monitoring component (412) is specifically a wired connection.

5. A shore crane, characterized in that: It comprises the anti-smashing device for placing parts of a shore crane as claimed in any one of claims 1 to 4, as well as a trolley (10), a small trolley (20) and a lifting device (50).

6. The shore crane according to claim 5, characterized in that: The trolley (10) comprises a sea-side leg (11), a land-side leg (12) and a beam frame (13), wherein the sea-side leg (11) and the land-side leg (12) are arranged at intervals, and the beam frame (13) is arranged above the sea-side leg (11) and the land-side leg (12), and the ground area behind the land-side leg (12) is the pre-placement position area (801) of the placement piece; the trolley (20) is mounted on the beam frame (13) of the trolley (10), and can travel along the beam frame (13) across the sea-side leg (11) and the land-side leg (12); the hoist (50) is connected to the trolley (20) through a sling, and the hoist (50) is used to lift, move or lower the placement piece (60) through the sling after being connected to the placement piece (60).

Citation Information

Patent Citations

  • Safety protection and operation assisting system for portal crane

    CN108584716A