Window glass homogenizing device

By uniformly passing gas into the homogenization barrel of the window glass homogenization device and adopting a streamlined stirring leaf with water droplets, the problems of gas discharge difficulties and motor overload during the glass homogenization process are solved, and the glass homogenization efficiency is improved and Motor service life.

CN222454811UActive Publication Date: 2025-02-11JIANGSU JIAZE SPECIAL GLASS CO LTD
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Patent Information

Application Number
CN202421276614.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-02-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The existing window glass homogenization device is difficult to effectively discharge a large amount of gas during the glass homogenization process, resulting in the formation of traces inside the glass, reducing the quality of the glass, and the viscosity of the glass liquid is high, making it difficult to stir, which easily causes motor overload and shortens the service life of the motor.

Method used

Design a window glass homogenization device to accelerate the discharge of gas during glass homogenization by uniformizing a large amount of gas evenly injecting into the homogenization barrel, and use water droplet-like streamlined stirring leaves to reduce the resistance of the stirring shaft and reduce the resistance of the stirring shaft. Risk of overload from motor start.

Benefits of technology

It effectively accelerates the gas discharge during the glass homogenization process, improves the homogenization efficiency of the glass liquid, extends the service life of the main motor, and improves the quality of the glass.

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Abstract

The utility model discloses a window glass homogenizing device which comprises a homogenizing assembly and a stirring assembly, the stirring assembly is located in the homogenizing assembly, and the homogenizing assembly comprises a homogenizing barrel, an upper heating plate, a heating sleeve, an air outlet pipe, an air disc, an air cavity, an air inlet pipe, a bottom heating plate, a heating strip and an air spraying head. An upper heating plate is fixedly connected to the interior of the homogenizing barrel, a heating sleeve is fixedly connected to the top of the upper heating plate, an air outlet pipe is fixedly connected to the interior of the heating sleeve, an air disc is fixedly connected to the inner bottom surface of the homogenizing barrel, and an air cavity is formed in the air disc. By arranging the gas disc, the gas cavity, the gas inlet pipe, the bottom heating plate, the heating strip and the gas spraying head, a large amount of gas is uniformly introduced into the homogenizing barrel, so that the discharge of gas generated in the glass homogenizing process is accelerated, meanwhile, when the entering gas passes through the glass liquid, the homogenization of the glass liquid can be accelerated, and the homogenizing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of window glass production, in particular to a window glass homogenizing device. Background Art

[0002] Homogenization of glass refers to the process of making the chemical composition and temperature inside the glass uniform through specific process conditions. In the glass melting process, the batch materials have been mixed before being sent to the kiln head silo, and various measures have been taken to try to make the various raw materials in the batch materials in a uniform distribution state. However, during the transportation of the batch materials and the storage in the kiln head silo, some of the batch materials will inevitably form stratification, and there will be volatilization of components in the batch materials during the melting process, which will make the batch materials partially inhomogeneous. In addition, after the glass is formed, the chemical composition and temperature of the glass liquid are also uneven, and the glass liquid has stripes that are different from the chemical composition of the main body of the glass, which will have a harmful effect on the finished product. Therefore, homogenization treatment is required.

[0003] In the existing window glass homogenization device, a large amount of gas generated during the glass homogenization process cannot be discharged smoothly, which easily forms lines inside the glass during the glass homogenization process, reducing the quality of the glass. In addition, due to the high viscosity of the glass liquid, it is not easy to stir, which easily causes a short-term overload when the load motor starts, shortening the working life of the motor. Utility Model Content

[0004] The utility model aims to provide a window glass homogenizing device, which accelerates the discharge of gas generated in the glass homogenizing process by evenly introducing a large amount of gas into the homogenizing barrel, and at the same time, the gas introduced can accelerate the homogenization of the glass liquid when passing through the glass liquid, thereby improving the homogenization efficiency. The stirring blade adopts a water droplet-shaped streamline shape. When the glass liquid is stirred and homogenized, the resistance on the stirring shaft is smaller than that of the traditional stirring blade, which reduces the short-term overload force of the main motor when starting, thereby forming protection for the main motor and extending the service life of the main motor.

[0005] To achieve the above-mentioned purpose, a window glass homogenizing device is provided, comprising: a homogenizing component and a stirring component, wherein the stirring component is located inside the homogenizing component, the homogenizing component comprises a homogenizing barrel, an upper heating plate, a heating sleeve, an air outlet pipe, an air disk, an air cavity, an air inlet pipe, a bottom heating plate, a heating strip and an air jet head, the homogenizing barrel is fixedly connected with the upper heating plate inside, the top of the upper heating plate is fixedly connected with the heating sleeve, the inside of the heating sleeve is fixedly connected with the air outlet pipe, the bottom surface of the homogenizing barrel is fixedly connected with the air disk, the inside of the air disk is provided with an air cavity, the circumferential surface of the air disk is fixedly connected with the air inlet pipe, the inside of the air disk is fixedly connected with the bottom heating plate, the top of the air disk is fixedly connected with the heating strip and the air jet head, and the heating strip and the air jet head are both located inside the air disk;

[0006] The stirring assembly includes a main motor, a stirring shaft and a stirring blade. The bottom of the main motor is fixedly connected to the homogenizing barrel, the bottom output end of the main motor is fixedly connected to the stirring shaft, and the stirring blade is fixedly connected to the circumferential surface of the stirring shaft. The stirring blade is in the shape of a water drop and forms an angle of 5 degrees with the horizontal line. The bottom of the stirring shaft passes through the upper heating plate, and the stirring blade is located below the upper heating plate.

[0007] According to the window glass homogenizing device, the homogenizing assembly also includes a feed pipe and a discharge pipe, both of which are fixedly arranged on the circumferential surface of the homogenizing barrel, the discharge pipe is located above the air inlet pipe, and the feed pipe is located below the upper heating plate.

[0008] According to the window glass homogenizing device, the number of the air jet heads is multiple and evenly distributed on the air disk.

[0009] According to the window glass homogenizing device, the number of the stirring blades is plural and evenly distributed on the stirring shaft.

[0010] According to the window glass homogenizing device, the heating jacket is located between the upper heating plate and the homogenizing barrel.

[0011] According to the window glass homogenizing device, the top of the air outlet pipe is threadedly connected with an air guide pipe, and the air guide pipe is located at the top of the homogenizing barrel.

[0012] The above scheme has the following beneficial effects:

[0013] 1. By setting up a gas plate, an air cavity, an air inlet pipe, a bottom heating plate, a heating strip and a nozzle, a large amount of gas is evenly introduced into the homogenizing barrel to accelerate the discharge of gas generated during the glass homogenization process. At the same time, the gas entering can accelerate the homogenization of the glass liquid when passing through the glass liquid, thereby improving the homogenization efficiency;

[0014] 2. By setting the main motor, stirring shaft and stirring blades, in which the stirring blades adopt a water droplet-shaped streamlined shape, when the glass liquid is stirred and homogenized, the resistance on the stirring shaft is smaller than that of traditional stirring blades, reducing the short-term overload force when the main motor is started, thereby protecting the main motor and extending the service life of the main motor.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 This is a front view of a window glass homogenization device according to the utility model;

[0018] Figure 2 This is a cross-sectional view of a homogenizing barrel of a window glass homogenizing device of the utility model;

[0019] Figure 3 This is a structural diagram of a stirring assembly of a window glass homogenizing device of the utility model;

[0020] Figure 4 This is a cross-sectional view of a stirring blade of a window glass homogenizing device according to the utility model.

[0021] Legend:

[0022] Homogenizing assembly; 101, homogenizing barrel; 102, upper heating plate; 103, heating jacket; 104, air outlet pipe; 105, air disc; 106, air cavity; 107, air inlet pipe; 108, bottom heating plate; 109, heating strip; 110, nozzle; 111, feed pipe; 112, discharge pipe; 2, stirring assembly; 201, main motor; 202, stirring shaft; 203, stirring blade; 3, air guide pipe. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0024] Reference Figure 1-4The present invention provides a window glass homogenizing device in an embodiment, which comprises: a homogenizing component 1 and a stirring component 2, wherein the stirring component 2 is located inside the homogenizing component 1, and the homogenizing component 1 comprises a homogenizing barrel 101, an upper heating plate 102, a heating sleeve 103, an air outlet pipe 104, an air disk 105, an air cavity 106, an air inlet pipe 107, a bottom heating plate 108, a heating strip 109 and a nozzle 110, wherein the upper heating plate 102 is fixedly connected to the interior of the homogenizing barrel 101 to heat the upper part of the glass liquid, and the heating sleeve 103 is fixedly connected to the top of the upper heating plate 102, and the heating sleeve 103 is located between the upper heating plate 102 and the homogenizing barrel 101, and is used to heat the exhausted gas again to avoid condensation inside the homogenizing barrel 101, and the interior of the heating sleeve 103 is fixedly connected to the air outlet pipe 104, an air disk 105, an air cavity 106, an air inlet pipe 107, a bottom heating plate 108, a heating strip 109 and a nozzle 110. Tube 104, a gas disk 105 is fixedly connected to the inner bottom surface of the homogenizing barrel 101, an air cavity 106 is arranged inside the gas disk 105, an air inlet pipe 107 is fixedly connected to the circumferential surface of the gas disk 105, a bottom heating plate 108 is fixedly connected inside the gas disk 105, and the gas introduced by the air inlet pipe 107 is heated, a heating strip 109 and a nozzle 110 are fixedly connected to the top of the gas disk 105, the heating strip 109 and the nozzle 110 are both located inside the gas disk 105, the heating strip 109 heats the bottom of the glass liquid, a plurality of nozzles 110 are arranged, and are evenly distributed on the gas disk 105, the gas inside the gas disk 105 is evenly discharged to the inside of the homogenizing barrel 101, and the glass liquid is homogenized while the gas generated during the homogenization of the glass is quickly discharged;

[0025] The stirring assembly 2 includes a main motor 201, a stirring shaft 202 and a stirring blade 203. The bottom of the main motor 201 is fixedly connected to the homogenizing barrel 101, and the bottom output end of the main motor 201 is fixedly connected to the stirring shaft 202. The stirring blade 203 is fixedly connected to the circumferential surface of the stirring shaft 202. The stirring blade 203 is in the shape of a water drop and forms an angle of 5 degrees with the horizontal line. There are multiple stirring blades 203, which are evenly distributed on the stirring shaft 202. The shape of the water drop can reduce the resistance caused by stirring, reduce the resistance of the main motor 201 when starting instantly, and avoid overloading of the main motor 201. The bottom of the stirring shaft 202 passes through the upper heating plate 102, and the stirring blade 203 is located below the upper heating plate 102.

[0026] The homogenizing assembly 1 further includes a feed pipe 111 and a discharge pipe 112 , both of which are fixedly arranged on the circumferential surface of the homogenizing barrel 101 , the discharge pipe 112 is located above the air inlet pipe 107 , and the feed pipe 111 is located below the upper heating plate 102 .

[0027] The top of the gas outlet pipe 104 is threadedly connected with an air guide pipe 3 , which is located at the top of the homogenizing barrel 101 and is used to guide the gas discharged from the homogenizing barrel 101 .

[0028] Working principle: raw materials are added from the feed pipe 111, the upper heating plate 102, the heating sleeve 103, the heating strip 109 and the bottom heating plate 108 are started, gas is injected into the air inlet pipe 107, and after being heated by the bottom heating plate 108, it is evenly injected into the glass liquid above through the nozzle 110. After the gas is mixed with the gas generated during the homogenization process of the glass liquid, it is accelerated to be discharged upward, thereby accelerating the homogenization of the glass liquid, and then discharged from the air guide pipe 3 through the air outlet pipe 104. During this process, the main motor 201 is started, and the stirring shaft 202 rotates, thereby rotating the stirring blade 203 to stir the internal glass liquid, further accelerating the homogenization of the glass liquid, and then discharged from the discharge pipe 112 after homogenization.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A window glass homogenization device, characterized in that: include: A homogenizing component (1) and a stirring component (2), wherein the stirring component (2) is located inside the homogenizing component (1), and the homogenizing component (1) comprises a homogenizing barrel (101), an upper heating plate (102), a heating sleeve (103), an air outlet pipe (104), an air disc (105), an air cavity (106), an air inlet pipe (107), a bottom heating plate (108), a heating strip (109), and an air nozzle (110). The interior of the homogenizing barrel (101) is fixedly connected to the upper heating plate (102), the top of the upper heating plate (102) is fixedly connected to the heating sleeve (103), and the heating sleeve (110) is fixedly connected to the heating sleeve (109). An air outlet pipe (104) is fixedly connected to the interior of the heat sleeve (103); an air disk (105) is fixedly connected to the inner bottom surface of the homogenizing barrel (101); an air cavity (106) is arranged inside the air disk (105); an air inlet pipe (107) is fixedly connected to the circumferential surface of the air disk (105); a bottom heating plate (108) is fixedly connected to the interior of the air disk (105); a heating strip (109) and an air nozzle (110) are fixedly connected to the top of the air disk (105); and the heating strip (109) and the air nozzle (110) are both located inside the air disk (105); The stirring assembly (2) comprises a main motor (201), a stirring shaft (202) and a stirring blade (203); the bottom of the main motor (201) is fixedly connected to the homogenizing barrel (101); the bottom output end of the main motor (201) is fixedly connected to the stirring shaft (202); the stirring blade (203) is fixedly connected to the circumferential surface of the stirring shaft (202); the stirring blade (203) is in the shape of a water drop and forms an angle of 5 degrees with the horizontal line; the bottom of the stirring shaft (202) passes through the upper heating plate (102); and the stirring blade (203) is located below the upper heating plate (102).

2. A window glass homogenization device according to claim 1, characterized in that: The homogenizing assembly (1) further comprises a feed pipe (111) and a discharge pipe (112), wherein the feed pipe (111) and the discharge pipe (112) are both fixedly arranged on the circumferential surface of the homogenizing barrel (101), the discharge pipe (112) being located above the air inlet pipe (107), and the feed pipe (111) being located below the upper heating plate (102).

3. A window glass homogenization device according to claim 1, characterized in that: The number of the air jet heads (110) is plural and evenly distributed on the air disk (105).

4. A window glass homogenization device according to claim 1, characterized in that: The stirring blades (203) are provided in a plurality and are evenly distributed on the stirring shaft (202).

5. The window glass homogenization device according to claim 1, characterized in that: The heating jacket (103) is located between the upper heating plate (102) and the homogenizing barrel (101).

6. A window glass homogenization device according to claim 1, characterized in that: The top of the air outlet pipe (104) is threadedly connected to an air guide pipe (3), and the air guide pipe (3) is located at the top of the homogenizing barrel (101).