Bearing base and conveying belt for bottle body welding
By designing the bearing base and conveying belt for bottle body welding, the chain transmission device and bottle holder wheel can be used to achieve automatic transmission and smelting of multiple intubated bottles, the problem of inefficient single processing is solved and efficient intubation is achieved Bottle welding improves work efficiency and product stability.
Patent Information
- Application Number
- CN202421172671.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the prior art, only one intubation bottle can be processed in a single processing, resulting in inefficient processing and cannot meet the laboratory's needs during high-throughput processing.
A bearing base and conveyor belt for welding of bottles was designed. Through the combination of chain transmission device and bottle holder wheel, the automatic transmission and smelting of multiple intubated bottles was realized, and the processing efficiency was improved.
It realizes efficient welding of multiple intubated tube bottles, improves work efficiency, fills the industry gap, and improves the fastness and stability of intubated tube welding bottles.
Smart Images

Figure CN222454822U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle welding, in particular to a bearing base and a conveyor belt for bottle welding. Background Art
[0002] An insert bottle is a common piece of laboratory equipment used to store, transfer and dispense liquid samples. It is usually made of transparent or translucent materials such as glass or plastic and has a cylindrical shape, usually with a thin neck.
[0003] In a single processing, only the bottom of the bottle and the tip of the inner tube bottle can be melted. However, only one inner tube bottle can be processed in a single processing, resulting in low processing efficiency. Especially when a large number of samples need to be processed, each sample requires separate time and operation, so the whole process may be very time-consuming. In addition, a single processing limits the ability to process multiple inner tube bottles at the same time, which means that it cannot meet the needs of the laboratory when high-throughput processing is required. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a bearing base and a conveyor belt for bottle body welding, which solves the problem that only one inner tube bottle can be processed in a single processing, resulting in low processing efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bearing base for bottle welding, comprising a chain transmission device, a plurality of conveying chain plates are arranged on the outer side of the chain transmission device along the extension direction of the chain, and a connection port is opened inside the conveying chain plate;
[0006] A bottle supporting wheel is placed on the conveying chain plate, a rotating shaft with one end inserted into the connecting port is installed at the bottom of the bottle supporting wheel, a placing port is opened inside the bottle supporting wheel, and a needle-shaped core is installed inside the placing port for placing the bottle tip of the inserted tube bottle.
[0007] Furthermore, the bottle supporting wheel is in the shape of a cylinder.
[0008] Furthermore, a collecting bucket is provided on the right side of the chain transmission device for collecting the bottle supporting wheel.
[0009] Furthermore, a smelting device for smelting the bottle body and the bottle tip is arranged on the rear side of the chain transmission device.
[0010] Furthermore, a material taking robot is arranged at the rear side of the chain transmission device and on the right side of the smelting equipment, so as to take out the inner tube bottle after being fused inside the bottle supporting wheel.
[0011] A conveyor belt of a bearing base for bottle welding, comprising a support frame, a cylinder and a driving mechanism arranged at the front side of a chain transmission device, and the bearing base for bottle welding described in any one of the above, wherein the support frame is connected to the chain transmission device through the cylinder to adjust the distance between the driving structure and the bottle supporting wheel;
[0012] The driving mechanism comprises a support plate, the support plate is mounted on a support plate, and a motor is mounted on the support plate, the output end of the motor passing through and extending into the interior of the support plate;
[0013] A driving wheel is sleeved on the output end of the motor, a mounting plate located above the chain transmission device is installed on the front side of the support frame, two bearing plates are arranged on the front side of the mounting plate, the upper surfaces of the two bearing plates are rotatably connected to the first driven wheel, and a plurality of second driven wheels are rotatably connected to the mounting plate along the lateral direction thereof, and the outer sides of the driving wheel, the first driven wheel and the second driven wheel are transmission-connected with the same driving plastic belt.
[0014] Furthermore, the number of the second driven wheel discs is ten, and the shape of the cross section of the right side of the support plate is L-shaped.
[0015] Furthermore, the driving plastic belt fits with at least ten bottle-supporting wheels, so that the driving plastic belt drives at least ten bottle-supporting wheels to rotate during transmission.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0017] The bottle body welding uses a supporting base and a conveyor belt, and the pointed inner tube is inverted and placed on the needle-shaped core in the bottle supporting wheel, and then a 1ml glass bottle is placed inverted and placed in the bottle supporting wheel, so that the end of the inner tube bottle tip contacts the inner bottom wall of the bottle body. When the bottle supporting wheel moves to the rotating area, the bottle supporting wheel rotates together with the bottle, and the flame above the bottle bottom heats the 1ml bottle bottom and the inner tube bottle tip to the hot melting point, so that the bottle bottom and the inner tube bottle tip are melted together, and then naturally cooled during the movement process, and finally taken out by the material taking robot and placed in the annealing furnace for annealing. The bottle welding machine fills the gap in the industry, improves the firmness and stability of the inner tube welded bottle, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the driving mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the connection structure between the bottle supporting wheel and the conveying chain plate of the utility model;
[0021] Figure 4 It is a right side structural schematic diagram of the utility model.
[0022] In the figure: 1. chain transmission device; 2. conveying chain plate; 3. bottle supporting wheel; 4. rotating shaft; 5. smelting equipment; 6. material taking robot; 7. supporting frame; 8. driving mechanism; 801. supporting plate; 802. motor; 803. driving wheel disc; 804. mounting plate; 805. bearing plate; 806. first driven wheel disc; 807. second driven wheel disc; 808. driving plastic belt. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 and 2 In this embodiment, a supporting base for bottle body welding is used to place and transport the bottle body and bottle tip of the inner tube bottle.
[0025] Specifically, it includes a chain transmission device 1, a plurality of conveying chain plates 2 are arranged on the outer side of the chain transmission device 1 along the extension direction of the chain, and a connecting port is opened inside the conveying chain plate 2; a bottle supporting wheel 3 is placed on the conveying chain plate 2, and a rotating shaft 4 with one end inserted into the connecting port is installed at the bottom of the bottle supporting wheel 3, a placing port is opened inside the bottle supporting wheel 3, and a needle-shaped core 9 is installed inside the placing port for placing the bottle tip of the inserted tube bottle.
[0026] During actual use, the pointed inner tube is placed upside down on the needle-shaped core 9 in the bottle supporting wheel, and then a 1 ml glass bottle is placed upside down in the bottle supporting wheel so that the end of the tip of the inner tube bottle contacts the inner bottom wall of the bottle body. Subsequently, the rotating shaft 4 of the bottle supporting wheel 3 is inserted into the interior of the conveying chain plate 2, and the conveying chain plate 2 is driven to rotate through the chain transmission device 1, so that the bottle body and bottle tip with the inner tube bottle are moved to the bottom of the smelting equipment 5.
[0027] It should be noted that a collecting bucket is provided on the right side of the chain transmission device 1 for collecting the bottle supporting wheel 3, and the left side of the chain transmission device 1 is a loading area, in which the bottle body and bottle tip of the inserted tube bottle are placed inside the base 3, and the rotating shaft 4 at the bottom of the bottle supporting wheel 3 is inserted into the interior of the conveying chain plate 2.
[0028] In addition, in order to facilitate the collection of the bottle supporting wheel 3 , a collecting bucket is provided on the right side of the chain transmission device 1 for collecting the bottle supporting wheel 3 .
[0029] During actual use, when the chain transmission device 1 rotates, the bottle supporting wheel 3 on the transmission chain plate 2 can be transported to the right side, and when the bottle supporting wheel 3 moves to the lower right side of the chain transmission device 1, the bottle supporting wheel 3 automatically falls into the collecting bucket.
[0030] Furthermore, in order to facilitate the melting of the bottle body and the bottle tip of the inner tube bottle, a melting device 5 for melting the bottle body and the bottle tip is provided on the rear side of the chain transmission device 1 in this embodiment.
[0031] During actual use, the bottle body and bottle tip of the inner tube bottle inside the bottle supporting wheel 3 are moved to the bottom of the melting device 5 via the chain transmission device 1, and the bottle body and bottle tip of the inner tube bottle are melted by the melting device 5 so that the bottle body and bottle tip of the inner tube bottle are bonded together.
[0032] Furthermore, in order to facilitate the removal of the inner tube bottle after melting inside the bottle supporting wheel 3, a material taking robot 6 is arranged on the rear side of the chain transmission device 1 and on the right side of the melting equipment 5 in this embodiment, so as to remove the inner tube bottle after melting inside the bottle supporting wheel 3.
[0033] In actual use, the bottle body and the bottle tip of the inner tube bottle inside the bottle supporting wheel 3 are taken out by the material taking robot 6 .
[0034] Please refer to the figure Figure 3-4 A conveyor belt with a bearing base for bottle body welding is used to drive the bottle supporting wheel 3 to rotate, ensuring that the smelting equipment 5 can omnidirectionally melt the bottle body and bottle tip of the inner tube bottle inside the bottle supporting wheel 3.
[0035] Specifically, it includes a support frame 7, a cylinder 10 and a driving mechanism 8 arranged at the front side of the chain transmission device 1, and any of the above-mentioned bottle body welding bearing bases, the support frame 7 is connected to the chain transmission device 1 through the cylinder 10, so as to adjust the distance between the driving mechanism 8 and the bottle supporting wheel 3;
[0036] The driving mechanism 8 comprises a support plate 801, on which the support plate 801 is mounted a motor 802 whose output end penetrates and extends into the interior of the support plate 801;
[0037] A driving pulley 803 is sleeved on the output end of the motor 802, and a mounting plate 804 located above the chain transmission device 1 is installed on the front side of the support frame 7. Two supporting plates 805 are arranged on the front side of the mounting plate 804. The upper surfaces of the two supporting plates 805 are rotatably connected to the first driven pulley 806. A plurality of second driven pulleys 807 are rotatably connected to the mounting plate 804 along its transverse direction. The outer sides of the driving pulley 803, the first driven pulley 806 and the second driven pulley 807 are transmission-connected to the same driving plastic belt 808.
[0038] During actual use, the driving wheel 803 driven by the motor 802 rotates, thereby driving the driving plastic belt 808 on its outer side to rotate. At the same time, the first driven wheel 806 and the second driven wheel 807 driven by the driving plastic belt 808 also rotate accordingly. The driving plastic belt 808 fits with at least ten bottle supporting wheels 3, so that the driving plastic belt 808 drives at least ten bottle supporting wheels 3 to rotate during transmission.
[0039] Preferably, in order to simultaneously perform smelting processing on a plurality of inserted bottles, the number of the second driven wheel discs 807 in this embodiment is ten, and the shape of the cross section of the right side of the support plate 801 is L-shaped.
[0040] In actual settings, the plastic belt 808 is driven to rotate to drive the ten tray wheels 3 to rotate, so that the bottle bottom can be heated at multiple stations, so that the bottle bottom and the inner insert tube bottle tip are close to the hot melting point, and the bottle bottom and the inner insert tube bottle tip are melt-bonded and welded, which improves the welding strength and stability, and at the same time increases the efficiency of melting the bottle bottom and the inner insert tube bottle tip.
[0041] In actual use, when the bottle supporting wheel 3 moves to the rotating area, the bottle supporting wheel 3 rotates together with the bottle, and the flame above the bottom of the bottle heats the bottom of the 1ml bottle and the tip of the inner tube bottle inside to the melting point, so that the bottom of the bottle and the tip of the inner tube bottle are melted together, and then naturally cooled during the movement. Finally, the material taking robot 6 takes it out and places it in the annealing furnace for annealing. The bottle welding machine fills the gap in the industry, improves the firmness and stability of the inner tube welded bottle, and improves work efficiency.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bearing base for bottle welding, characterized in that: It comprises a chain transmission device (1), a plurality of conveying chain plates (2) are arranged on the outer side of the chain transmission device (1) along the extension direction of the chain, and a connecting port is opened inside the conveying chain plate (2); A bottle supporting wheel (3) is placed on the conveying chain plate (2), a rotating shaft (4) having one end inserted into the inside of the connecting port is installed at the bottom of the bottle supporting wheel (3), a placement port is opened inside the bottle supporting wheel (3), and a needle-shaped core (9) is installed inside the placement port for placing the bottle tip of the inner tube bottle.
2. The bottle body welding support base according to claim 1, characterized in that: The bottle supporting wheel (3) is in the shape of a cylinder.
3. The bottle welding support base according to claim 1, characterized in that: A collecting bucket is arranged on the right side of the chain transmission device (1) for collecting the bottle supporting wheel (3).
4. The bottle welding support base according to claim 1, characterized in that: A melting device (5) for melting the bottle body and the bottle tip is arranged on the rear side of the chain transmission device (1).
5. The supporting base for bottle welding according to claim 1, characterized in that: A material taking robot (6) is arranged on the rear side of the chain transmission device (1) and on the right side of the smelting equipment (5) for taking out the inner tube bottle after being fused inside the bottle supporting wheel (3).
6. A conveyor belt of a bearing base for bottle welding, comprising a support frame (7), a cylinder (10) and a driving mechanism (8) arranged on the front side of a chain transmission device (1), and a bearing base for bottle welding as described in any one of claims 1 to 6, characterized in that: The support frame (7) is connected to the chain transmission device (1) via a cylinder (10) so as to adjust the distance between the driving structure (8) and the bottle supporting wheel (3); The driving mechanism (8) comprises a support plate (801), the support plate (801) is mounted on the support plate (801), and a motor (802) is mounted on the support plate (801), the output end of the motor passing through and extending into the interior of the support plate (801); A driving wheel (803) is sleeved on the output end of the motor (802), a mounting plate (804) located above the chain transmission device (1) is installed on the front side of the support frame (7), two bearing plates (805) are arranged on the front side of the mounting plate (804), the upper surfaces of the two bearing plates (805) are rotatably connected to a first driven wheel (806), and a plurality of second driven wheels (807) are rotatably connected to the mounting plate (804) along its transverse direction, and the outer sides of the driving wheel (803), the first driven wheel (806) and the second driven wheel (807) are transmission-connected to the same driving plastic belt (808).
7. The conveyor belt of the supporting base for bottle welding according to claim 6, characterized in that: The number of the second driven wheel discs (807) is ten, and the shape of the right cross section of the support plate (801) is L-shaped.
8. The conveyor belt of the supporting base for bottle welding according to claim 6, characterized in that: The driving plastic belt (808) fits with at least ten bottle-carrying wheels (3) so that the driving plastic belt (808) drives at least ten bottle-carrying wheels (3) to rotate during transmission.