All-fiber trolley type resistance tempering furnace
By adopting a combined design of sealing door and cleaning mechanism in a full fiber trolley-type resistive tempering furnace, the problem of waste of heat and poor smoke exhaust effect when objects are taken out is solved, and efficient sealing of the furnace body is achieved and effective filtration of smoke.
Patent Information
- Application Number
- CN202421278049.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing trolley-type resistor furnaces cause waste of heat discharge in the furnace body when the object is removed and cooled, and the smoke exhaust effect is not good.
A full fiber trolley type resistive tempering furnace is designed, using the first sealing door, the second sealing door, the sealing groove, the sealing member and the cleaning mechanism (including the exhaust fan, the rotating rod, the brush plate and the filter) to cooperate with each other. , realize effective sealing of the furnace body and filtration and cleaning of flue gas.
It effectively avoids the waste of heat inside the furnace body, improves the smoke exhaust effect, and prevents the filter from being blocked.
Smart Images

Figure CN222455093U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of trolley type resistance furnaces, and in particular relates to a full-fiber trolley type resistance tempering furnace. Background Art
[0002] The trolley type resistance furnace is a national standard energy-saving cycle operation furnace with an ultra-energy-saving structure and a fiber structure, which can save up to 60% of electricity. At present, the trolley type resistance furnace is mainly composed of the furnace body, heating device, hot air circulation device, trolley, trolley transmission device, furnace door, heat dissipation device, sealing device, temperature control and recording system, power system and other main parts. Among them, the trolley is one of the important parts of the trolley type resistance furnace, which undertakes the function of conveying workpieces, heating and transportation.
[0003] At present, the resistance tempering furnace in the prior art is basically a small-scale improvement on the old structure of the 1960s, and the structural design is unreasonable. For example, the sealing effect of the furnace body is not good, and when the quenched object is taken out, the sealed door needs to be opened, which causes the residual heat inside the furnace body to be discharged, resulting in heat waste. When the object is quenched, a large amount of smoke and debris will be generated. Although it is filtered through the filter, the long-term operation of the filter will cause the filter to be blocked, resulting in poor smoke exhaust effect.
[0004] Therefore, a full-fiber trolley-type resistance tempering furnace is needed to solve the problems in the prior art that when objects are taken out and cooled, heat discharge inside the furnace body causes waste and the smoke exhaust effect is poor. Utility Model Content
[0005] The utility model aims to provide a full-fiber trolley-type resistance tempering furnace to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an all-fiber trolley-type resistance tempering furnace, comprising a furnace body, heating elements are fixedly installed on both sides of the outer wall of the furnace body, heating fans are installed on both sides of the inner wall of the furnace body, two symmetrical limit slide grooves are provided at the bottom end of the inner wall of the furnace body, limit slide blocks are slidably installed on the inner walls of the limit slide grooves, a placement plate is commonly fixed at the top end of the limit slide blocks, a first sealing door is fixed at the top end of the placement plate, a heat conduction plate is fixed at the middle part of the top end of the placement plate, a second sealing door is fixed at the inner top end of the placement plate, a sealing member is fixed on the side of the first sealing door close to the furnace body, an air outlet pipe is installed at the center of the top end of the furnace body, and a cleaning mechanism is provided on the inner wall of the air outlet pipe.
[0007] It should be noted that the cleaning mechanism includes an exhaust fan, which is installed on the inner wall of the exhaust duct and fits the inner wall of the furnace body. A rotating rod is fixed to the rear end of the driving shaft of the exhaust fan, and a brush plate is fixed to the top end of the rotating rod.
[0008] The cleaning mechanism also includes a filter screen, which is fixed to the top of the inner wall of the air outlet pipe.
[0009] It is further worth noting that the brush plate fits the surface of the filter screen.
[0010] It should be further explained that a C-shaped sealing groove is provided at the front end of the inner wall of the furnace body, and the sealing member is in contact with the inner wall of the sealing groove.
[0011] As a preferred implementation, a plurality of brackets are fixed to the bottom end of the first sealing door, and movable wheels are rotatably mounted on the bottom ends of the brackets.
[0012] As a preferred embodiment, a plurality of mounting frames distributed in parallel are fixed to both ends of the bottom of the furnace body.
[0013] Compared with the prior art, the all-fiber trolley-type resistance tempering furnace provided by the utility model has at least the following beneficial effects:
[0014] (1) The first sealing door, the second sealing door, the sealing groove and the sealing member cooperate with each other to effectively seal the furnace body. At the same time, when the quenched objects are taken out, the furnace body can also be sealed, thereby avoiding waste of heat discharge from the furnace body.
[0015] (2) Through the cooperation between the exhaust pipe, cleaning mechanism, exhaust fan, rotating rod, brush plate and filter, the smoke generated by quenching can be filtered and the debris on the surface of the filter can be cleaned, thereby avoiding clogging of the filter and resulting in poor exhaust effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front perspective view of the utility model;
[0017] Figure 2 It is a state diagram of the utility model;
[0018] Figure 3 It is a partial cross-sectional view of the utility model;
[0019] Figure 4 It is a partial structural diagram of the utility model.
[0020] In the figure: 1. furnace body; 2. heating element; 3. heating fan; 4. placement plate; 5. heat conduction plate; 6. sealing door; 7. sealing member; 8. second sealing door; 9. limiting slider; 10. limiting slide groove; 11. bracket; 12. movable wheel; 13. air outlet pipe; 14. cleaning mechanism; 141. exhaust fan; 142. rotating rod; 143. brush plate; 144. filter; 15. sealing groove; 16. mounting frame. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the embodiments.
[0022] See also Figure 1-4 The utility model provides a full-fiber trolley-type resistance tempering furnace, comprising a furnace body 1, heating elements 2 are fixedly installed on both sides of the outer wall of the furnace body 1, heating fans 3 are installed on both sides of the inner wall of the furnace body 1, two symmetrical limiting slide grooves 10 are provided at the bottom end of the inner wall of the furnace body 1, and limiting sliders 9 are slidably installed on the inner walls of the limiting slide grooves 10, and a placing plate 4 is fixed to the top of the limiting slider 9, a first sealing door 6 is fixed to the top of the placing plate 4, a heat conducting plate 5 is fixed to the middle of the top of the placing plate 4, a second sealing door 8 is fixed to the top of the inner side of the placing plate 4, a sealing member 7 is fixed to the side of the first sealing door 6 close to the furnace body 1, an air outlet pipe 13 is installed at the center of the top of the furnace body 1, and a cleaning mechanism 14 is provided on the inner wall of the air outlet pipe 13.
[0023] During the quenching process of the furnace body 1, a large amount of smoke and debris will be generated. By starting the exhaust fan 141, it can drive the rotating rod 142 to rotate, and at the same time, it can also draw the smoke to be discharged from the inner wall of the furnace body 1. At the same time, it can also drive the brush plate 143 to rotate, so as to clean the debris on the surface of the filter 144.
[0024] Further as Figure 1 , Figure 2 , Figure 3 As shown, it is worth to explain in detail that the cleaning mechanism 14 includes an exhaust fan 141, which is installed on the inner wall of the exhaust duct 13 and fits with the inner wall of the furnace body 1, and a rotating rod 142 is fixed to the rear end of the driving shaft of the exhaust fan 141, and a brush plate 143 is fixed to the top end of the rotating rod 142;
[0025] The cleaning mechanism 14 further includes a filter screen 144 , which is fixed to the top of the inner wall of the air outlet pipe 13 .
[0026] By starting the exhaust fan 141, the smoke generated by quenching the inner wall of the furnace body 1 can be extracted. At the same time, when the exhaust fan 141 is rotated, it can drive the rotating rod 142 to rotate, thereby driving the brush plate 143 to rotate, and further cleaning the debris generated by quenching on the surface of the filter 144.
[0027] Further Figure 3 As shown, it is worth explaining in detail that the brush plate 143 is in contact with the surface of the filter screen 144 .
[0028] This scheme has the following working process: first, the quenching object is placed on the surface of the heat conduction plate 5, and then the heating element 2 and the heating fan 3 are started to quench the object. At the same time, when the first sealing door 6 is closed, the sealing member 7 is fitted with the sealing groove 15, so that the furnace body 1 can be further sealed, and a large amount of smoke will be generated during quenching. By starting the exhaust fan 141, the smoke generated by quenching on the inner wall of the furnace body 1 can be discharged, and at the same time, the debris on the surface of the smoke can be filtered through the filter 144, and when the exhaust fan 141 is rotated, it can drive the brush plate 143 to rotate, and then drive the brush plate 143 to rotate, thereby cleaning the debris attached to the surface of the filter 144, thereby avoiding clogging of the filter 144.
[0029] According to the above working process, it can be known that: when taking out the quenched object, in order to preserve the heat of the inner wall of the furnace body 1, when the placement plate 4 is limitedly slid, it can drive the heat conduction plate 5 to slide, so that the quenched object can be pulled out of the inner wall of the furnace body 1, so that it can be cooled down. At the same time, when the placement plate 4 is pulled out of the inner wall of the furnace body 1, it can drive the second sealing door 8 on the surface of the placement plate 4 to further seal the furnace body 1, so that when the object is pulled out for cooling, the furnace body 1 can also be sealed, thereby further preserving the heat inside the furnace body 1.
[0030] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth to explain in detail that a C-shaped sealing groove 15 is opened at the front end of the inner wall of the furnace body 1 , and the sealing member 7 is in contact with the inner wall of the sealing groove 15 .
[0031] The sealing member 7 can mainly seal the sealing groove 15 , thereby further sealing the furnace body 1 , thereby maintaining the heat of the inner wall of the furnace body 1 .
[0032] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that a plurality of brackets 11 are fixed to the bottom end of the first sealing door 6 , and movable wheels 12 are rotatably mounted on the bottom ends of the brackets 11 .
[0033] The movable wheel 12 can mainly drive the first sealing door 6 to perform supporting activities.
[0034] Further Figure 1 , Figure 2 , Figure 3 As shown, it is worth to explain in detail that a plurality of mounting frames 16 distributed in parallel are fixed at both ends of the bottom of the furnace body 1 .
[0035] In summary: by starting the exhaust fan 141, the smoke generated by quenching the inner wall of the furnace body 1 can be extracted, and at the same time, when the exhaust fan 141 is rotated, it can drive the rotating rod 142 to rotate, thereby driving the brush plate 143 to rotate, and further cleaning the debris generated by quenching on the surface of the filter 144.
[0036] The heating fan 3 and the exhaust fan 141 can be purchased on the market. The heating fan 3 and the exhaust fan 141 are equipped with a power supply, which is a mature technology in this field and has been fully disclosed, so they are not repeated in the specification.
Claims
1. A full-fiber trolley-type resistance tempering furnace, comprising a furnace body (1), characterized in that: Heating elements (2) are fixedly installed on both sides of the outer wall of the furnace body (1), and heating fans (3) are installed on both sides of the inner wall of the furnace body (1). Two symmetrical limiting slide grooves (10) are provided at the bottom end of the inner wall of the furnace body (1). A limiting slider (9) is slidably installed on the inner wall of the limiting slide groove (10). A placement plate (4) is fixed to the top of the limiting slider (9). A first sealing door (6) is fixed to the top of the placement plate (4). A heat conducting plate (5) is fixed to the middle of the top of the placement plate (4). A second sealing door (8) is fixed to the inner top of the placement plate (4). A sealing member (7) is fixed to the side of the first sealing door (6) close to the furnace body (1). An air outlet pipe (13) is installed at the center of the top of the furnace body (1), and a cleaning mechanism (14) is provided on the inner wall of the air outlet pipe (13).
2. The all-fiber trolley-type resistance tempering furnace according to claim 1, characterized in that: The cleaning mechanism (14) comprises an exhaust fan (141), the exhaust fan (141) being mounted on the inner wall of the exhaust duct (13) and being in contact with the inner wall of the furnace body (1), a rotating rod (142) being fixed to the rear end of the driving shaft of the exhaust fan (141), and a brush plate (143) being fixed to the top end of the rotating rod (142); The cleaning mechanism (14) further comprises a filter screen (144), wherein the filter screen (144) is fixed to the top end of the inner wall of the air outlet pipe (13).
3. The all-fiber trolley type resistance tempering furnace according to claim 2, characterized in that: The brush plate (143) is in contact with the surface of the filter screen (144).
4. The all-fiber trolley-type resistance tempering furnace according to claim 1, characterized in that: A C-shaped sealing groove (15) is provided at the front end of the inner wall of the furnace body (1), and the sealing member (7) is in contact with the inner wall of the sealing groove (15).
5. The all-fiber trolley type resistance tempering furnace according to claim 1, characterized in that: A plurality of brackets (11) are fixed to the bottom end of the first sealing door (6), and movable wheels (12) are rotatably mounted on the bottom ends of the brackets (11).
6. The all-fiber trolley type resistance tempering furnace according to claim 1, characterized in that: A plurality of mounting frames (16) distributed in parallel are fixed at both ends of the bottom of the furnace body (1).