Air exhaust mechanism of air compressor
By designing the heat exchange chamber and filter components in the air compressor exhaust mechanism, the temperature increase and environmental pollution caused by the air compressor hot air discharge is solved, and the effective cooling and clean treatment of hot air is achieved.
Patent Information
- Application Number
- CN202421160167.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During operation, the air compressor emits a large amount of heat, causing hot air to be discharged, causing the workshop temperature to rise and environmental pollution, and affecting the working status of the staff.
An air compressor exhaust mechanism is designed, including a heat exchange bin and a filter assembly. A condenser and a condenser are installed in the heat exchange chamber to neutralize and cool down through the air conditioner on the surface of the condenser tube; the filter assembly intercepts impurities and dust in the hot air through the filter plate.
Effectively reduce the temperature to treat hot air, avoid the temperature increase caused by the direct discharge of hot air, reduce environmental pollution, and improve the cleanliness of hot air through the filter components.
Smart Images
Figure CN222457695U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressor structures, in particular to an air exhaust mechanism for an air compressor. Background Art
[0002] An air compressor is a device used to compress gas. Most air compressors are reciprocating piston type, rotating blades or rotating screws. They can be divided into several types according to working principles, lubrication methods, performance, etc., and are widely used in factory production.
[0003] The air compressor will emit a lot of heat during operation. When heat is generated, the hot air needs to be discharged to the outside. Although this can reduce the heat of the air compressor, it causes the temperature of the entire workshop to rise, and causes environmental pollution, affecting the working state of the staff. Therefore, an air compressor exhaust mechanism is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An air compressor exhaust mechanism comprises an air compressor body, a tube group is arranged on the left side of the air compressor body, the tube group comprises a docking frame plate, a heat exchange bin is inserted on the left side of the docking frame plate, an air outlet pipe is connected to the left side of the heat exchange bin, a heat exchange component is installed on the inner wall of the heat exchange bin, the heat exchange component comprises a condenser suspended on the inner wall of the heat exchange bin, a condensation pipe is arranged inside the condenser, through holes are opened on the left and right sides of the condenser, and fence pipes are connected to the sides of the through holes.
[0007] Preferably, a ring groove is opened on the right side of the heat exchange bin, and a rubber ring is embedded in the ring groove. The right side of the rubber ring is in contact with the side of the docking frame plate. The rubber ring is compressed and deformed under the extrusion of the insertion of the heat exchange bin, so that the rubber ring fills the gap between the heat exchange bin and the docking frame plate, thereby ensuring the docking sealing between the heat exchange bin and the docking frame plate.
[0008] Preferably, locking bolts are inserted through through holes on the four sides of the docking frame plate, and the axial ends of the locking bolts are inserted into the heat exchange bin through threaded holes. By inserting the locking bolts on the four sides, the locking bolts can dock and reinforce the heat exchange bin and the docking frame plate.
[0009] Preferably, a filter assembly is installed on the side of the heat exchange bin, and the filter assembly includes a filter plate. The filter plate is inserted into the inner wall of the heat exchange bin through a guide groove. Impurities can be intercepted by the filter plate to reduce particulate matter in the hot air.
[0010] Preferably, the inner wall of the guide groove of the heat exchange chamber is connected with a plurality of arc-shaped spring sheets, and the ends of the arc-shaped spring sheets are in contact with the upper and lower ends of the filter plate. The upper and lower ends of the filter plate are pressed down by the elastic force of the arc-shaped spring sheets to ensure the stability of the filter plate inserted inside the heat exchange chamber.
[0011] Preferably, a pull-out buckle plate is connected to the outer side of the filter plate, and threaded rods are inserted in the slots at the upper and lower ends of the pull-out buckle plate. The ends of the threaded rods are rotatably installed on the side of the heat exchange chamber, and the threaded rods are inserted in the slots of the pull-out buckle plate during rotation, so as to prevent the pull-out buckle plate from easily detaching from the inside of the heat exchange chamber after being pulled and fixed.
[0012] Preferably, a nut is provided on the outer threaded sleeve of the threaded rod, and the nut is in contact with the surface of the pull-out buckle plate. The nut is threadedly sleeved on the outer side of the threaded rod to ensure the stability of the connection between the threaded rod and the pull-out buckle plate.
[0013] The utility model has at least the following beneficial effects:
[0014] 1. By setting up a heat exchange component, the hot air exhaust can be cooled. Compared with the traditional structure, this device forms a cooling chamber inside the heat exchange chamber by connecting the heat exchange chamber with the exhaust port of the air compressor body. A heat exchange component is set inside the cooling chamber. The cooling area can be increased by designing multiple condensing tubes inside the condenser. The cold air mass emitted from the surface of the condensing tube is neutralized and cooled with the hot air mass in the condenser, avoiding the direct discharge of hot air, which will cause the temperature of the entire workshop to rise and affect the working status of the staff.
[0015] 2. By setting up a filter component, dust and impurities in the hot air can be intercepted. The device opens a slot on the side of the heat exchange bin, and inserts a filter plate in the slot. The filter plate can intercept impurities and dust particles in the hot air, and the cleanliness of the hot air in the pillow can be avoided to cause environmental pollution. At the same time, the threaded rod can be rotated to disengage the threaded rod from the slot of the pull-out buckle plate, which is convenient for pulling the pull-out buckle plate, so that the pull-out buckle plate drives the filter plate to move and pull out, and then the filter plate can be replaced in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is a schematic diagram of the external structure of an air compressor exhaust mechanism proposed by the utility model;
[0018] Figure 2This is a three-dimensional disassembled structural diagram of a pipe group in an exhaust mechanism of an air compressor proposed by the utility model;
[0019] Figure 3 This is a three-dimensional disassembled structural schematic diagram of a filter assembly in an exhaust mechanism of an air compressor proposed by the utility model;
[0020] Figure 4 For this utility model Figure 3 A is a magnified schematic diagram of the structure;
[0021] Figure 5 The utility model is a three-dimensional disassembled structural schematic diagram of a heat exchange component in an exhaust mechanism of an air compressor.
[0022] In the figure: 1. air compressor body; 2. pipe group; 21. docking frame plate; 22. locking bolt; 23. heat exchange chamber; 24. air outlet pipe; 25. rubber ring; 3. filter assembly; 31. filter plate; 32. pull-out buckle plate; 33. arc spring sheet; 34. threaded rod; 35. nut; 4. heat exchange assembly; 41. condenser; 42. fence pipe; 43. condenser pipe. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0024] Reference Figure 1-5 An air compressor exhaust mechanism includes an air compressor body 1, a tube group 2 is arranged on the left side of the air compressor body 1, the tube group 2 includes a docking frame plate 21, a heat exchange bin 23 is inserted on the left side of the docking frame plate 21, an air outlet pipe 24 is connected to the left side of the heat exchange bin 23, a heat exchange component 4 is installed on the inner wall of the heat exchange bin 23, the heat exchange component 4 includes a condenser 41 suspended on the inner wall of the heat exchange bin 23, a condensation pipe 43 is arranged inside the condenser 41, through holes are opened on the left and right sides of the condenser 41, and fence pipes 42 are connected to the sides of the through holes.
[0025] An annular groove is formed on the right side of the heat exchange chamber 23 , and a rubber ring 25 is inserted and embedded in the annular groove. The right side of the rubber ring 25 abuts against the side of the docking frame plate 21 .
[0026] Locking bolts 22 are inserted through through holes on the four sides of the docking frame plate 21 , and the axial ends of the locking bolts 22 are inserted into the heat exchange chamber 23 through threaded holes.
[0027] A filter assembly 3 is installed on the side of the heat exchange chamber 23 . The filter assembly 3 includes a filter plate 31 . The filter plate 31 is inserted into the inner wall of the heat exchange chamber 23 through a guide groove.
[0028] A plurality of arc-shaped spring sheets 33 are connected to the inner wall of the guide groove of the heat exchange chamber 23 , and the ends of the arc-shaped spring sheets 33 abut against the upper and lower ends of the filter plate 31 .
[0029] A pull-out buckle plate 32 is connected to the outside of the filter plate 31 , and threaded rods 34 are inserted into the upper and lower ends of the pull-out buckle plate 32 through the slots, and the ends of the threaded rods 34 are rotatably mounted on the side of the heat exchange chamber 23 .
[0030] A nut 35 is threadedly sleeved on the outer side of the threaded rod 34 , and the nut 35 abuts against the surface of the pull-out buckle plate 32 .
[0031] When the heat exchange bin 23 is inserted into the docking frame plate 21, the rubber ring 25 can be compressed and deformed under the extrusion of the insertion of the heat exchange bin 23, so that the rubber ring 25 fills the gap between the heat exchange bin 23 and the docking frame plate 21 to ensure the docking sealing between the heat exchange bin 23 and the docking frame plate 21. When the heat exchange bin 23 is inserted into the docking frame plate 21, locking bolts 22 can be inserted on four sides so that the locking bolts 22 can dock and reinforce the heat exchange bin 23 and the docking frame plate 21 to ensure the docking stability between the docking frame plate 21 and the heat exchange bin 23. The filter plate 31 is inserted into the heat exchange bin 23. When hot gas gushes out with impurity particles, the filter plate 31 can intercept the impurities, reduce the particulate matter in the hot gas, and avoid heat waves. The dust is absorbed by the staff. When the filter plate 31 is inserted into the guide groove of the heat exchange chamber 23, the upper and lower ends of the filter plate 31 can be pressed down by the elastic force of the arc-shaped spring sheet 33 to ensure the stability of the filter plate 31 inserted into the heat exchange chamber 23. When the filter plate 31 is inserted into the heat exchange chamber 23, the threaded rod 34 can be rotated so that the threaded rod 34 is inserted into the slot of the pull-out buckle plate 32 during rotation to prevent the pull-out buckle plate 32 from easily detaching from the heat exchange chamber 23 after being pulled and fixed. When the threaded rod 34 is inserted into the slot of the pull-out buckle plate 32, the nut 35 can be threadedly sleeved on the outside of the threaded rod 34 so that the nut 35 is buckled and connected to the outside of the pull-out buckle plate 32 to ensure the stability of the connection between the threaded rod 34 and the pull-out buckle plate 32.
[0032] Working principle: According to the attached Figure 2 With attached Figure 3 As shown, when in use, the heat exchange chamber 23 is inserted into the docking frame plate 21, and is locked and fixed by the locking bolts 22 on the side of the docking frame plate 21. At this time, the hot air discharged from the air compressor body 1 enters the heat exchange chamber 23, and the condenser 41 is started to condense the condensation pipe 43. The cold air during condensation is neutralized with the hot air mass, thereby reducing the temperature discharged from the air compressor body 1.
[0033] Secondly, according to the attached Figure 3 With attached Figure 4As shown, when the filter plate 31 is replaced, the nut 35 is loosened by twisting and rotating the threaded rod 34 to disengage the threaded rod 34 from the slot on the side of the pull-out buckle plate 32. At this time, the two sides of the pull-out buckle plate 32 can be pinched and pulled outward, thereby facilitating the cleaning or replacement of the filter plate 31.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An air compressor exhaust mechanism, comprising an air compressor body (1), characterized in that: A tube group (2) is arranged on the left side of the air compressor body (1), and the tube group (2) includes a docking frame plate (21). A heat exchange chamber (23) is inserted on the left side of the docking frame plate (21), and an air outlet pipe (24) is connected to the left side of the heat exchange chamber (23). A heat exchange component (4) is installed on the inner wall of the heat exchange chamber (23). The heat exchange component (4) includes a condenser (41) suspended on the inner wall of the heat exchange chamber (23), and a condensation pipe (43) is arranged inside the condenser (41). Through holes are opened on the left and right sides of the condenser (41), and fence pipes (42) are connected to the sides of the through holes.
2. An air compressor exhaust mechanism according to claim 1, characterized in that: The right side of the heat exchange chamber (23) is provided with an annular groove, and a rubber ring (25) is inserted and embedded in the annular groove. The right side of the rubber ring (25) contacts the side of the docking frame plate (21).
3. An air compressor exhaust mechanism according to claim 2, characterized in that: Locking bolts (22) are inserted through holes on the four sides of the docking frame plate (21), and the axial ends of the locking bolts (22) are inserted into the interior of the heat exchange chamber (23) through threaded holes.
4. An air compressor exhaust mechanism according to claim 3, characterized in that: A filter assembly (3) is inserted and installed on the side of the heat exchange chamber (23), and the filter assembly (3) comprises a filter plate (31). The filter plate (31) is inserted into the inner wall of the heat exchange chamber (23) through a guide groove.
5. An air compressor exhaust mechanism according to claim 4, characterized in that: A plurality of arc-shaped spring sheets (33) are connected to the inner wall of the guide groove of the heat exchange chamber (23), and the ends of the arc-shaped spring sheets (33) abut against the upper and lower ends of the filter plate (31).
6. An air compressor exhaust mechanism according to claim 5, characterized in that: The outside of the filter plate (31) is connected to a pull-out buckle plate (32), and threaded rods (34) are inserted into the upper and lower ends of the pull-out buckle plate (32) through the slots, and the ends of the threaded rods (34) are rotatably mounted on the side of the heat exchange chamber (23).
7. An air compressor exhaust mechanism according to claim 6, characterized in that: A nut (35) is provided on the outer thread sleeve of the threaded rod (34), and the nut (35) abuts against the surface of the draw-out buckle plate (32).