The invention discloses a self-adaptive
hybrid control
grinding method and
system for a steel rail
welding seam. The method comprises the steps that a
welding seam three-dimensional model is obtained through 3D vision, and
material removal amount distribution is calculated; intelligent layered path planning is conducted based on the distribution, specifically, process threshold layering is set, section sampling is conducted to generate tool points, collision-free optimization is conducted, an initial
polishing path is generated, and expected
contact force is matched; in the
polishing process, the
contact force is collected in real time through a six-dimensional
force sensor; feedforward control is carried out on the
material removal amount based on visual prediction, feedback compensation is carried out through a
fuzzy PID controller on the basis of force deviation fed back by a
force sensor, motion parameters of the
robot are dynamically adjusted, and double-layer self-
adaptive control of visual
intelligent planning and force control accurate execution is achieved. The
system comprises corresponding modules. The problems that an existing method is poor in adaptability to geometric differences of the
welding seams and lacks macroscopic planning are solved, and high-precision, high-efficiency and high-consistency automatic
grinding of the steel rail welding seams is achieved.