Deslagging device for titanium dioxide chloride ore pulp furnace

By setting up a booster spiral part and a long rod pneumatic C-type valve in the titanium dioxide slurry slurry grate drainage device, and using a PLC controller to achieve remote control, the safety hazards of high-temperature scalds and burns in the existing technology are solved, and the safety hazards of high-temperature scalds and burns are improved Operational efficiency and safety.

CN222460281UActive Publication Date: 2025-02-11PANGANG GROUP TITANIUM INDAL
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Patent Information

Application Number
CN202421062912.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-11
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing titanium dioxide slurry slag discharge technology has the operating risk of high-temperature scalds and burns, and the manual operation efficiency is low, which poses safety risks.

Method used

Design a titanium dioxide slurry slag discharge device, including a booster spiral part and a long rod pneumatic C-type valve arranged at the bottom of the slurry furnace, and remote control of slag discharge through the PLC controller to avoid manual contact with high-temperature slurry and Slag.

Benefits of technology

Remote control of slag discharge is achieved, reducing the risk of high-temperature scalds and burns in manual operations, improving operational efficiency and safety, and reducing the risk of equipment failure and leakage.

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Abstract

The utility model discloses a titanium dioxide chloride ore pulp furnace deslagging device which comprises a boosting spiral part and a long rod pneumatic valve which are arranged on an ore pulp furnace stirring bottom row, the boosting spiral part is arranged above the long rod pneumatic valve, and a driving shaft synchronously rotating with the boosting spiral part is arranged in the middle of the boosting spiral part in a penetrating mode. And the long-rod pneumatic valve is arranged at a discharge port at the bottom of the ore pulp furnace, and a gap is formed between the long-rod pneumatic valve and the boosting spiral part. According to the utility model, the boosting spiral part is additionally arranged at the stirring bottom discharge of the ore pulp furnace, and the long-rod pneumatic C-shaped valve is additionally arranged at the bottom discharge port of the ore pulp furnace, so that remote control of deslagging is realized, rapid and continuous deslagging operation can be realized through matched use of the boosting spiral part and the long-rod pneumatic C-shaped valve, and the opening and closing time can be accurately controlled, thereby adjusting the deslagging speed and quantity. And meanwhile, the safety accident that personnel are scalded when the ore pulp furnace bottom row blind plate is manually disassembled and materials are poked can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgical waste gas capture, in particular to a slag removal device for a titanium dioxide chloride slurry furnace. Background Art

[0002] TiCl4 is the main raw material for industrial products such as chloride titanium dioxide and sponge titanium. The main production methods at home and abroad are boiling chlorination and molten salt chlorination. Chloride titanium dioxide slurry furnace is mainly used in the process of preparing titanium dioxide. The production of refined TiCl4 is to remove impurities from crude TiCl4 through chemical vanadium removal to produce refined TiCl4, and the by-product refined vanadium slag has relatively rich vanadium resources that need to be recycled.

[0003] At present, the slag removal of slurry furnaces in the titanium dioxide chloride industry is manual, and the operation method is primitive and has certain safety risks. Workers need to operate in harsh environments such as high temperature, high humidity, and toxic and harmful gases. During the slag removal process, workers need to come into contact with high-temperature slurry and slag, which poses risks of scalding and burns. In addition, improper operation may also lead to equipment failure, leakage and other problems, further exacerbating the risks.

[0004] In order to solve the above problems, it is urgently necessary to develop a slag discharge device for a chloride titanium dioxide slurry furnace that can realize remote control of slag discharge to avoid safety accidents caused by scalding when manually dismantling the blind plate at the bottom of the slurry furnace and poking materials. Utility Model Content

[0005] The main purpose of the utility model is to provide a slag removal device for a titanium dioxide chloride slurry furnace, in order to solve the problems of high temperature scalding and burning operation risks and low manual operation efficiency in the existing manual slag removal technology.

[0006] According to one aspect of the utility model, a slag discharge device for a chloride titanium dioxide slurry furnace is proposed, which includes a booster spiral portion and a long-rod pneumatic valve arranged at the bottom row of the slurry furnace stirring row, the booster spiral portion is arranged above the long-rod pneumatic valve, and a driving shaft that rotates synchronously with the booster spiral portion is passed through the middle of the booster spiral portion. The long-rod pneumatic valve is arranged at the bottom discharge port of the slurry furnace, and a gap is set between the booster spiral portion and the long-rod pneumatic valve.

[0007] According to an embodiment of the utility model, the long-stem pneumatic valve is a long-stem pneumatic C-type valve.

[0008] According to an embodiment of the utility model, the gap between the bottom of the booster spiral portion and the long-stem pneumatic C-type valve is 15 to 20 mm.

[0009] According to an embodiment of the utility model, flanges are provided on the upper and lower sides of the long-stem pneumatic C-type valve.

[0010] According to an embodiment of the utility model, the long-stem pneumatic C-type valve is a detachable structure.

[0011] According to an embodiment of the utility model, the surfaces of the boosting spiral portion and the long-stem pneumatic C-type valve have high-temperature resistant components.

[0012] According to an embodiment of the utility model, a flow meter is provided on the long-stem pneumatic C-type valve.

[0013] According to an embodiment of the utility model, the surfaces of the boosting spiral portion and the long-stem pneumatic C-type valve have an anti-stick coating.

[0014] According to an embodiment of the utility model, a PLC controller is further included, and the PLC controller is communicatively connected with the long-stem pneumatic C-type valve for controlling the start and stop of the slag discharge process.

[0015] According to an embodiment of the utility model, a collection pool is provided below the slurry furnace bottom discharge port.

[0016] In a slag discharge device for a titanium dioxide chloride slurry furnace according to an embodiment of the utility model, remote control of slag discharge is achieved by adding a booster spiral portion to the stirring bottom discharge of the slurry furnace and a long-rod pneumatic C-type valve to the bottom discharge port of the slurry furnace. At the same time, safety accidents such as scalding of personnel caused by manual disassembly of the blind plate at the bottom of the slurry furnace and poking of materials can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only some implementation cases of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of a slag removal device for a titanium dioxide chloride slurry furnace according to an exemplary embodiment of the utility model is shown.

[0019] The reference numerals in the figures are described as follows:

[0020] 1. Boosting spiral; 2. Long-rod pneumatic C-type valve; 3. Driving shaft; 4. Slurry furnace; 5. Slurry furnace bottom outlet; 6. Cylinder. DETAILED DESCRIPTION

[0021] The detailed description of the following embodiments is used to illustrate the principles of the present invention, but cannot be used to limit the scope of the present invention. The present invention can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions within the scope of the claims.

[0022] The utility model provides these embodiments to make the disclosure thorough and complete, and to fully express the scope of the utility model to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​described in these embodiments should be interpreted as merely exemplary, rather than as limiting.

[0023] It should be noted that, in the description of the present invention, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0024] It should also be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0025] All terms used in the present invention have the same meanings as those understood by those of ordinary skill in the art to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, for example, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0026] Technologies, methods, and apparatus known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, these technologies, methods, and apparatus should be considered part of the specification.

[0027] like Figure 1As shown, a slag discharge device for a chloride titanium dioxide slurry furnace comprises a booster screw 1 and a long-rod pneumatic valve arranged at the bottom row of the slurry furnace stirring. The booster screw 1 is used for conveying according to a predetermined route and preventing blockage. The booster screw 1 is arranged above the long-rod pneumatic valve. A driving shaft 3 that rotates synchronously with the booster screw 1 is passed through the middle of the booster screw 1. The long-rod pneumatic valve is arranged at the discharge port 5 at the bottom of the slurry furnace, fixedly connected to the cylinder 6, and has a gap with the booster screw 1. The booster screw 1 is connected to the driving shaft 3 and rotates with the driving shaft 3. The driving shaft 3 can be driven to rotate by setting a driving mechanism such as a motor, or the driving shaft 3 can be connected to the stirring shaft in the slurry furnace and rotate with the stirring shaft.

[0028] In the slag discharge device for the titanium dioxide chloride slurry furnace according to the embodiment of the utility model, the device is composed of a booster spiral part 1 and a long-rod pneumatic valve arranged in sequence from top to bottom on the stirring bottom row of the slurry furnace, and mechanical slag discharge is achieved through the cooperation of the two.

[0029] The slurry furnace stirring bottom row is a device for slag discharge arranged at the bottom of the slurry furnace stirring part. The present application is arranged at the bottom row.

[0030] In some specific embodiments, the long-stem pneumatic valve is a long-stem pneumatic C-type valve 2. The long-stem design makes the valve switch state more intuitive, and the operator can clearly see the valve opening at a distance from the valve, thereby improving the convenience and safety of operation. Due to its special valve body design, the C-type valve can accurately control the flow rate in a wide range, especially in low flow areas, which is particularly important for slag discharge processes that require accurate flow control.

[0031] In some specific embodiments, the booster spiral portion 1 is a spiral belt, that is, a spiral conveyor belt. The waste slag generated in the slurry furnace 4 is transported by the spiral belt, and the drive shaft 3 drives the spiral belt to rotate synchronously, so as to realize continuous transportation of the waste slag. During vertical transportation, due to the continuous rotation of the spiral belt on the shaft, efficient transportation can be achieved at low energy consumption. The structure of the spiral belt is relatively simple, and key components such as the spiral and bearings are easy to inspect and replace, and maintenance is convenient. By adjusting the rotation speed of the spiral, the conveying volume can also be conveniently adjusted to meet different production needs. Compared with other conveying methods, spiral belt conveying causes less damage to the material.

[0032] Based on the above embodiment, the gap between the bottom of the booster spiral 1 and the long-rod pneumatic C-type valve 2 is 15-20 mm. The C-type valve is an air-open valve. In order to prevent the C-type valve from automatically opening after a failure, causing material leakage in the slurry furnace 4 and causing safety and environmental accidents, it is necessary to ensure that the gap between the bottom of the booster spiral 1 and the sealing surface of the C-type valve is 15 mm to 20 mm during installation.

[0033] In some specific embodiments, flanges are provided on the upper and lower sides of the long-stem pneumatic C-type valve 2. The flanges are provided so that the C-type valve can be quickly and conveniently connected and disassembled, which is convenient for early installation, later maintenance and replacement. Preferably, in order to provide good sealing performance for the flange connection, a gasket of appropriate size can be added at the connection to prevent material leakage. The flange connection also makes the device more convenient when pressure testing or leakage inspection is required, and the connection point can be quickly inspected.

[0034] On the basis of the above embodiment, the long-stem pneumatic C-type valve 2 is a detachable structure. The detachable structure can be easily disassembled and reassembled. This greatly simplifies maintenance and repair work and reduces downtime caused by failures. When the C-type valve is damaged, only the damaged part needs to be replaced, thereby reducing costs and maintenance expenses.

[0035] In some specific embodiments, the surfaces of the booster spiral 1 and the long-rod pneumatic C-type valve 2 have high-temperature resistant components. The slag discharge process of the slurry furnace 4 is a high-temperature operation. In order to ensure that the booster spiral 1 and the long-rod pneumatic C-type valve 2 will not be damaged or reduce the probability of damage when working in a high-temperature environment for a long time, high-temperature resistant components are provided on the surfaces of the booster spiral 1 and the long-rod pneumatic C-type valve 2, so that they can maintain structural integrity and functionality, and can also reduce unplanned downtime caused by failures and improve production efficiency.

[0036] On the basis of the above embodiment, a flow meter is provided on the long-stem pneumatic C-type valve 2. The setting of the flow meter can provide real-time flow data, so that the operator can understand the flow of materials through the C-type valve at any time. The integration of the flow meter enables the C-type valve to not only switch the fluid, but also accurately adjust the flow, thereby achieving more accurate process control.

[0037] In some specific embodiments, in order to reduce the adhesion of waste residue on the surface of the C-type valve, the surface of the booster spiral 1 and the long-rod pneumatic C-type valve 2 has an anti-stick coating, thereby reducing the risk of scaling and agglomeration and maintaining the cleanliness and functionality of the C-type valve. The coating can also protect the C-type valve from corrosion and wear, extend its service life, and reduce replacement frequency and related costs.

[0038] On the basis of the above embodiment, a PLC controller is further included, which is connected to the long-stem pneumatic C-type valve 2 for controlling the start and stop of the slag discharge process. The PLC controller is set to realize automatic start and stop of the device without manual intervention, thereby improving work efficiency and avoiding the risk of operators contacting high-temperature harmful substances, thereby improving the work safety of operators.

[0039] On the basis of the above embodiment, a collection pool is provided below the slurry furnace bottom discharge port 5. The collection pool can collect the waste discharged from the slurry furnace bottom discharge port 5, which is convenient for subsequent treatment and disposal, improves the treatment efficiency, and can also effectively prevent direct discharge into the environment, reducing pollution to the surrounding environment. The waste slag discharged from the slurry furnace 4 contains recyclable materials, and the collection pool can be used as a place for preliminary separation and recycling to improve the recovery rate of resources.

[0040] The utility model has at least the following advantages:

[0041] (1) The booster screw 1 is used as a conveying mechanism to move the waste slag from the place where it is generated to the place where it is collected or processed. When used in conjunction with the long-stem pneumatic C-type valve 2, it can achieve rapid and continuous slag removal operations.

[0042] (2) The long-stem pneumatic C-type valve 2 can accurately control the opening and closing time, thereby adjusting the speed and amount of slag discharge to ensure that the slag discharge process meets the process requirements.

[0043] (3) The continuous rotation of the booster spiral 1 can prevent slag from accumulating in the slag discharge channel, while the fast response capability of the long-stem pneumatic C-type valve 2 can cut off the slag flow in time to avoid blockage.

[0044] (4) The long-stem pneumatic C-type valve 2 can be remotely controlled through signals, and combined with the automatic control system, it can realize unattended automatic slag discharge.

[0045] (5) The quick shut-off capability of the long-stem pneumatic C-type valve 2 can quickly stop slag discharge in an emergency, reducing safety risks. At the same time, the closed conveying of the spiral reduces the spread of dust and harmful gases during the slag discharge process.

[0046] (6) The design of the booster spiral portion 1 and the long-stem pneumatic C-type valve 2 can reduce equipment damage caused by slag accumulation and blockage, thereby reducing maintenance work and related costs.

[0047] (7) By precisely controlling the slag discharge process, energy consumption and environmental pollution can be reduced, meeting the requirements of sustainable development.

[0048] Those skilled in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the disclosure of the embodiments of the present invention (including the claims) is limited to these examples; under the concept of the embodiments of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and there are many other changes in different aspects of the above embodiments of the present invention, which are not provided in detail for the sake of simplicity. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the embodiments of the present invention should be included in the protection scope of the embodiments of the present invention.

Claims

1. A slag removal device for a titanium dioxide chloride slurry furnace, characterized in that: The invention comprises a booster spiral part and a long-rod pneumatic valve arranged at the bottom row of the slurry furnace stirring, wherein the booster spiral part is arranged above the long-rod pneumatic valve, a driving shaft which rotates synchronously with the booster spiral part is passed through the middle of the booster spiral part, and the long-rod pneumatic valve is arranged at the bottom discharge port of the slurry furnace, and a gap is arranged between the booster spiral part and the long-rod pneumatic valve.

2. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 1, characterized in that: The long-stem pneumatic valve is a long-stem pneumatic C-type valve.

3. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 2, characterized in that: The gap between the bottom of the boosting spiral portion and the long-stem pneumatic C-type valve is 15 to 20 mm.

4. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 2, characterized in that: Flanges are arranged on the upper and lower sides of the long-stem pneumatic C-type valve.

5. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 2, characterized in that: The long-stem pneumatic C-type valve is a detachable structure.

6. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 1, characterized in that: The surfaces of the boosting spiral portion and the long-stem pneumatic C-type valve have high-temperature resistant components.

7. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 5, characterized in that: The long-stem pneumatic C-type valve is provided with a flow meter.

8. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 7, characterized in that: The surfaces of the boosting spiral portion and the long-stem pneumatic C-type valve are provided with an anti-stick coating.

9. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 2, characterized in that: It also includes a PLC controller, which is communicatively connected with the long-stem pneumatic C-type valve and is used to control the start and stop of the slag discharge process.

10. A slag removal device for a titanium dioxide chloride slurry furnace according to claim 2, characterized in that: A collecting pool is arranged below the slurry furnace bottom discharge port.