Spline ring gauge inspection device for constant velocity joint
By designing a spline ring gauge inspection device including liftable detection parts, turntables and contact sensors, the problems of low spline detection efficiency and high labor intensity of operators in the prior art are solved, and the automation of spline detection and Efficient and accurate test results.
Patent Information
- Application Number
- CN202421206968.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the detection of spline ring gauge requires manual operation, which is inefficient and time-consuming, and increases the labor intensity of the operator.
A spline ring gauge inspection device for constant speed festival is designed, including a liftable detector, a turntable and a base. Through the rotation of the turntable, multiple spline workpieces are brought to the bottom of the test piece in sequence, realizing automatic detection and passing The contact sensor and ring gauge cooperate automatically to identify unqualified splines.
The automation of spline detection is realized, the detection efficiency is improved, the labor intensity of operators is reduced, and the accuracy of detection is improved.
Smart Images

Figure CN222460507U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of spline inspection, and in particular relates to a spline ring gauge inspection device for a constant velocity joint. Background Art
[0002] The splines for constant velocity joints need to be quality inspected during production, and during the inspection process, ring gauges are needed to inspect them.
[0003] Generally, when inspecting external splines, workers usually manually take a ring gauge that matches the spline and put the ring gauge on the outer surface of the spline to achieve the purpose of inspecting the spline. However, the above operation steps are cumbersome and require the spline and the ring gauge to be taken separately and the two to be manually plugged in, which is inefficient, time-consuming and greatly increases the labor intensity of the operator. Utility Model Content
[0004] The utility model aims to provide a spline ring gauge inspection device for a constant velocity joint, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spline ring gauge inspection device for a constant velocity joint, comprising: a liftable detection part, a turntable and a base are sequentially arranged below the detection part, the turntable is rotatably installed on the base, and a plurality of detection areas are distributed in a circular array on the top of the turntable, and the plurality of detection areas pass through the bottom of the detection part in sequence based on rotation.
[0006] Preferably, the detection component is provided with a mounting column, a ring gauge seat and a contact sensor in sequence from top to bottom, a mounting hole for accommodating the mounting column is opened on the top of the ring gauge seat, the ring gauge seat is movably mounted on the bottom end of the mounting column through the mounting hole, the contact sensor is arranged at the bottom of the mounting hole, and the contact sensor can abut against the bottom end of the mounting column.
[0007] Preferably, a retaining ring is also installed on the mounting column, and a spring sleeved on the mounting column is provided between the retaining ring and the ring gauge seat.
[0008] Preferably, placement grooves are provided in a circular array on the top of the turntable, and each of the detection areas is formed in a corresponding placement groove, and a positioning internal spline seat for positioning can be detachably installed in each of the placement grooves.
[0009] Preferably, two positioning columns are longitudinally symmetrically provided at the bottom of the positioning inner spline seat, and positioning holes are symmetrically opened in each of the placement grooves, and each of the positioning columns is respectively inserted into the corresponding positioning hole.
[0010] Preferably, a column and a lifting column are sequentially arranged on the outer side of the base in the longitudinal direction from bottom to top, a rectangular telescopic hole is opened at the top of the column along the axial direction to accommodate the lifting of the lifting column, a screw is rotatably installed in the rectangular telescopic hole along the axial direction, a threaded hole is opened at the bottom of the lifting column to accommodate the screw, a first motor is provided at the bottom of the column to drive the screw to rotate, and a top plate connected to the top of the mounting column is provided at the top of the lifting column.
[0011] Preferably, a rotation groove for accommodating the base is provided at the bottom of the turntable, and a second motor for driving the turntable to rotate is provided in the base.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] (1) The utility model adds a rotatable turntable, which can bring multiple workpieces with splines to the bottom of the detection part in turn, so that the lifting detection part can detect the splines passing by, thereby realizing the function of automatic loading of the equipment.
[0014] (2) The utility model adds a contact sensor and a ring gauge seat that match the mounting column. When the ring gauge seat does not match the spline workpiece, the ring gauge seat is automatically lifted up on the mounting column. When the mounting column contacts the contact sensor, the contact sensor sends an electrical signal to the outside, thereby facilitating the identification of unqualified spline workpieces.
[0015] (3) The utility model can buffer the lifting and lowering of the ring gauge seat by adding a retaining ring and a spring, so that the ring gauge seat can rise on the installation column only after breaking through a certain force, thereby improving the accuracy of equipment detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a side view of the utility model;
[0017] Figure 2 It is a schematic diagram of the coordination of the column, lifting rod, screw rod and the first motor of the utility model;
[0018] Figure 3 This is a schematic diagram of the coordination of the mounting column, the ring gauge seat, and the contact sensor of the utility model;
[0019] Figure 4 It is a cross-sectional schematic diagram of the turntable, base and positioning inner spline seat of the utility model;
[0020] Figure 5 It is a top view of the turntable and the positioning inner spline seat of the utility model;
[0021] In the figure: 1. base; 2. turntable; 3. first motor; 4. column; 5. lifting column; 6. top plate; 7. mounting column; 8. retaining ring; 9. spring; 10. ring gauge seat; 11. threaded hole; 12. screw; 13. rectangular telescopic hole; 14. mounting hole; 15. contact sensor; 16. second motor; 17. placement groove; 18. positioning inner spline seat; 19. positioning column; 20. positioning hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] refer to Figure 1 As shown, the utility model provides a spline ring gauge inspection device for a constant velocity joint, comprising: a liftable inspection member, a turntable 2 and a base 1 are sequentially arranged below the inspection member, the turntable 2 is rotatably mounted on the base 1, a plurality of inspection areas are distributed in a circular array on the top of the turntable 2, and the plurality of inspection areas pass through the bottom of the inspection member sequentially based on rotation.
[0024] Combination Figure 4-Figure 5 As shown, the top of the turntable 2 is provided with placement grooves 17 in a circular array, and each detection area is formed in a corresponding placement groove 17 , and a positioning inner spline seat 18 for positioning can be detachably installed in each placement groove 17 .
[0025] As mentioned above, when using the detection part, turntable 2 and base 1 provided by the utility model, multiple spline workpieces are positioned in the corresponding placement grooves 17 by positioning the inner spline seat 18. When the turntable 2 rotates on the base 1, it drives multiple spline workpieces to pass under the detection part in turn. When the spline workpiece is under the detection part, the detection part descends to detect the spline workpiece. After the inspection, the processing workshop resets to allow the next spline workpiece to enter under the detection part. During this process, the spline workpiece after inspection can be unloaded, and the new spline workpiece can be placed in the placement groove 17. A robot arm can be added to load and unload the spline workpiece. The above steps are repeated to realize the automatic inspection of the spline workpiece by the equipment.
[0026] Further, in order to facilitate the replacement of the positioning inner spline seat 18, refer to Figure 4As shown, two positioning posts 19 are longitudinally symmetrically arranged at the bottom of the positioning inner spline seat 18, and positioning holes 20 are symmetrically opened in each placement groove 17, and each positioning post 19 is respectively inserted into the corresponding positioning hole 20. The positioning inner spline seat 18 in the placement groove 17 can be positioned through the positioning holes 20 and the positioning posts 19, and the spline workpiece can be positioned in the placement groove 17 at this time, so that the inner splines on the ring gauge seat 10 correspond to the outer splines of the spline workpiece one by one, which is convenient for the ring gauge seat 10 to detect the spline workpiece.
[0027] In the present utility model, combined with Figure 3 As shown, the detection component of this embodiment is provided with a mounting column 7, a ring gauge seat 10 and a contact sensor 15 in sequence from top to bottom. A mounting hole 14 for accommodating the mounting column 7 is opened at the top of the ring gauge seat 10. The ring gauge seat 10 is movably mounted on the bottom end of the mounting column 7 through the mounting hole 14. The contact sensor 15 is arranged at the bottom of the mounting hole 14, and the contact sensor 15 can abut against the bottom end of the mounting column 7.
[0028] As described above, when using the mounting column 7, the ring gauge seat 10 and the contact sensor 15 provided by the present invention, when the spline workpiece is qualified, the ring gauge seat 10 is directly mounted on the spline workpiece, and the contact sensor 15 is not triggered at this time; when the ring gauge seat 10 abuts against the top of the spline workpiece, the contact sensor 15 is triggered by the mounting column 7, and the spline workpiece is unqualified at this time.
[0029] Furthermore, in order to improve the stability of equipment detection, refer to Figure 3 As shown, a retaining ring 8 is also installed on the mounting column 7, and a spring 9 is provided between the retaining ring 8 and the ring gauge seat 10 and is sleeved on the mounting column 7. When the ring gauge seat 10 abuts against the top of the spline workpiece, there are the following situations:
[0030] 1. The ring gauge seat 10 is directly mounted on the spline workpiece. At this time, the spline workpiece is qualified;
[0031] 2. The ring gauge seat 10 abuts against the spline workpiece. At this time, the spline workpiece lifts the ring gauge seat 10, and the spring 9 is compressed between the retaining ring 8 and the ring gauge seat 10. When the mounting column 7 contacts the contact sensor 15, the equipment automatically resets, and the contact sensor 15 sends an electrical signal to the external terminal, so that the terminal sends an alarm, and the maintenance personnel directly take out the unqualified spline workpiece.
[0032] In the present utility model, combined with Figure 2As shown, the longitudinal direction of the outer side of the base 1 of this embodiment is sequentially provided with a column 4 and a lifting column 5 from bottom to top, a rectangular telescopic hole 13 is opened at the top of the column 4 along the axial direction to accommodate the lifting and lowering of the lifting column 5, a screw 12 is rotatably installed in the rectangular telescopic hole 13 along the axial direction, a threaded hole 11 for accommodating the screw 12 is opened at the bottom of the lifting column 5, a first motor 3 for driving the screw 12 to rotate is provided at the bottom of the column 4, and a top plate 6 connected to the top of the mounting column 7 is provided at the top of the lifting column 5.
[0033] As described above, when using the column 4, lifting column 5 and screw 12 provided by the utility model, the lifting column 5 can be lifted and lowered on the column 4 through the rectangular telescopic hole 13, and the lifting column 5 can be automatically lifted and lowered in the rectangular telescopic hole 13 through the screw 12 and the threaded hole 11. The screw 12 can be driven to rotate by the first motor 3, thereby driving the ring gauge seat 10 to approach the spline workpiece, thereby facilitating the ring gauge seat 10 to detect the spline workpiece.
[0034] In the present utility model, combined with Figure 4 As shown, a rotation groove for accommodating the base 1 is provided at the bottom of the turntable 2 of this embodiment, and a second motor 16 for driving the turntable 2 to rotate is provided in the base 1.
[0035] As mentioned above, when the second motor 16 provided by the present invention is used, the turntable 2 can be driven to rotate on the base 1 by the second motor 16 .
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spline ring gauge inspection device for a constant velocity joint, characterized in that: include: A detection member that can be raised or lowered, wherein a turntable (2) and a base (1) are sequentially arranged below the detection member, the turntable (2) being rotatably mounted on the base (1), a plurality of detection areas being distributed in a circular array on the top of the turntable (2), and the plurality of detection areas sequentially passing through the bottom of the detection member based on rotation.
2. A spline ring gauge inspection device for a constant velocity joint according to claim 1, characterized in that: The detection component is provided with a mounting column (7), a ring gauge seat (10) and a contact sensor (15) in sequence from top to bottom; a mounting hole (14) for accommodating the mounting column (7) is provided at the top of the ring gauge seat (10); the ring gauge seat (10) is movably sleeved on the bottom end of the mounting column (7) through the mounting hole (14); the contact sensor (15) is arranged at the bottom of the mounting hole (14), and the contact sensor (15) can abut against the bottom end of the mounting column (7).
3. A spline ring gauge inspection device for a constant velocity joint according to claim 2, characterized in that: A retaining ring (8) is also installed on the installation column (7), and a spring (9) sleeved on the installation column (7) is provided between the retaining ring (8) and the ring gauge seat (10).
4. A spline ring gauge inspection device for a constant velocity joint according to claim 1, characterized in that: The top of the turntable (2) is provided with placement grooves (17) in a ring array, each of the detection areas is formed in a corresponding placement groove (17), and a positioning internal spline seat (18) for positioning can be detachably installed in each of the placement grooves (17).
5. A spline ring gauge inspection device for a constant velocity joint according to claim 4, characterized in that: Two positioning columns (19) are longitudinally symmetrically arranged at the bottom of the positioning inner spline seat (18), and a positioning hole (20) is symmetrically opened in each of the placement grooves (17), and each of the positioning columns (19) is respectively inserted into a corresponding positioning hole (20).
6. A spline ring gauge inspection device for a constant velocity joint according to claim 2, characterized in that: The outer side of the base (1) is provided with a column (4) and a lifting column (5) in order from bottom to top in the longitudinal direction. The top of the column (4) is provided with a rectangular telescopic hole (13) along the axial direction for accommodating the lifting of the lifting column (5). A screw rod (12) is rotatably installed in the rectangular telescopic hole (13) along the axial direction. The bottom of the lifting column (5) is provided with a threaded hole (11) for accommodating the screw rod (12). The bottom of the column (4) is provided with a first motor (3) for driving the screw rod (12) to rotate. The top of the lifting column (5) is provided with a top plate (6) connected to the top of the mounting column (7).
7. A spline ring gauge inspection device for a constant velocity joint according to claim 1, characterized in that: The bottom of the turntable (2) is provided with a rotation groove for accommodating the base (1), and the base (1) is provided with a second motor (16) for driving the turntable (2) to rotate.