Automatic catalyst sampling system
By designing an automated catalyst sampling system, using components such as fluidized beds, conveying pipes and pneumatic valves, the cumbersome sampling process and safety hazards in the existing technology are solved, and an efficient and safe automated sampling process is achieved.
Patent Information
- Application Number
- CN202323628961.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-12-29
Smart Images

Figure CN222461086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of catalyst sampling, and more specifically to an automatic catalyst sampling system. Background Art
[0002] The iron-based catalyst for Fischer-Tropsch synthesis is mainly prepared through precipitation reaction, impregnation reaction, spray drying, calcination molding, screening and other processes. After calcination, the catalyst is cooled to 100°C in a cooler and then transported to the screening system. After sampling, the finished product is packaged. During the sampling process of the catalyst, it is necessary to first load the material with a barrel and then sample it with a sampler. At present, 12-15 barrels are required for sampling and analysis every day during loading and taking materials; and each time sampling is performed, it is necessary to climb up, close the valve that sends the catalyst to the tank truck, and open the sampling valve of the sampling barrel. The existing method of loading and taking materials is cumbersome to operate, and requires personnel to climb back and forth to operate, which is time-consuming and labor-intensive, and the personnel operation process is highly dangerous.
[0003] Therefore, it is an urgent problem for technical personnel in this field to develop an automated catalyst sampling system that is easy to operate, reduces manual operations, and improves safety. Utility Model Content
[0004] In view of this, the utility model provides an automatic catalyst sampling system which is easy to operate, reduces manual operations and can improve safety.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An automated catalyst sampling system, comprising:
[0007] A fluidized bed, wherein a feed discharge port is provided at the bottom of the fluidized bed;
[0008] The delivery pipe comprises: a delivery pipe 1 and a delivery pipe 2; the delivery pipe 1 and the delivery pipe 2 are both connected to the discharge port; the delivery pipe 1 is provided with a pneumatic valve 1, and the delivery pipe 2 is provided with a pneumatic valve 2;
[0009] A tank truck, wherein the discharge end of the conveying pipe 1 is placed in a hopper of the tank truck;
[0010] The sampling barrel, the discharge end of the second conveying pipe is connected with the feed port of the sampling barrel.
[0011] The beneficial effect of adopting the above technical solution is that, in the utility model, materials can be transported to the tank truck through the conveying pipe when loading, and materials can be transported to the sampling barrel through the conveying pipe 2 when taking materials, and the start and stop of loading and sampling are controlled by pneumatic valve 1 and pneumatic valve 2 respectively. The process is simple to operate, reduces manual operation, and is highly safe.
[0012] Preferably, a screw feeder is connected to the discharge port of the fluidized bed, and the discharge end of the screw feeder is connected to the conveying pipe 1 and the conveying pipe 2. The screw feeder can evenly convey the material.
[0013] Preferably, the discharge end of the spiral feeder is also connected to a delivery pipe 3, and the discharge end of the delivery pipe 3 is placed in the hopper of the tank truck. The delivery pipe 1 and the delivery pipe 3 are loaded at the same time, which can increase the speed of material discharge.
[0014] Preferably, a pneumatic valve three is provided on the delivery pipe three.
[0015] Preferably, the sampling system further comprises a main switch, which is connected to the pneumatic valve 1, the pneumatic valve 2 and the pneumatic valve 3, and controls the opening and closing of the pneumatic valve 1, the pneumatic valve 2 and the pneumatic valve 3. The setting of the main switch facilitates the control of the pneumatic valve 1, the pneumatic valve 2 and the pneumatic valve 3.
[0016] It can be seen from the above technical solutions that, compared with the prior art, the utility model discloses an automated catalyst sampling system, which has the following beneficial effects:
[0017] (1) The utility model adopts two conveying pipes for unloading, which can increase the unloading speed, make the unloading more uniform, and prevent material accumulation;
[0018] (2) The spiral feeder can make the material feeding more uniform, and the loading and unloading of materials are both transported through the conveying pipe, the operation process is simple and safe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0020] Figure 1 The accompanying drawing is a schematic structural diagram of the sampling system provided by the utility model.
[0021] Among them, in the figure,
[0022] 1- Fluidized bed;
[0023] 11-feeding port;
[0024] 2- Delivery pipe;
[0025] 21-transport pipe 1; 22-transport pipe 2; 23-transport pipe 3;
[0026] 3-Pneumatic valve one; 4-Pneumatic valve two; 5-Tank truck; 6-Sampling barrel; 7-Screw feeder; 8-Pneumatic valve three; 9-Main switch. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] The utility model embodiment discloses an automated catalyst sampling system, comprising:
[0029] A fluidized bed 1, wherein a feed outlet 11 is provided at the bottom of the fluidized bed 1;
[0030] The conveying pipe 2 includes: a conveying pipe 1 21 and a conveying pipe 2 22; the conveying pipe 1 21 and the conveying pipe 2 22 are both connected to the unloading port 11; a pneumatic valve 1 3 is provided on the conveying pipe 1 21, and a pneumatic valve 2 4 is provided on the conveying pipe 2 22;
[0031] Tank car 5, the discharge end of the delivery pipe 21 is placed in the hopper of the tank car 5;
[0032] The sampling barrel 6 , the discharge end of the second conveying pipe 22 is connected to the feed port of the sampling barrel 6 .
[0033] In order to further optimize the above technical solution, a screw feeder 7 is connected to the discharge port 11 of the fluidized bed 1 , and the discharge end of the screw feeder 7 is connected to the conveying pipe 1 21 and the conveying pipe 2 22 .
[0034] In order to further optimize the above technical solution, the discharge end of the screw feeder 7 is also connected to a conveying pipe 3 23, and the discharge end of the conveying pipe 3 23 is placed in the hopper of the tank truck 5. The conveying pipe 1 21 and the conveying pipe 3 23 can increase the material discharge speed, so that the material is discharged evenly in the tank truck 5 and is not easy to accumulate.
[0035] In order to further optimize the above technical solution, a pneumatic valve three 8 is provided on the delivery pipe three 23.
[0036] In order to further optimize the above technical solution, the sampling system also includes a main switch 9, which is connected to the pneumatic valve 1 3, the pneumatic valve 2 4, and the pneumatic valve 3 8, and controls the opening and closing of the pneumatic valve 1 3, the pneumatic valve 2 4, and the pneumatic valve 3 8. The main switch 9 is installed on the wall. The main switch 9 is mainly an air source switch. The pneumatic valve 1 3, the pneumatic valve 2 4, and the pneumatic valve 3 8 can be controlled by opening and closing the air source.
[0037] Working principle:
[0038] When sampling is required, the main switch 9 is turned on, the pneumatic valve 1 3 and the pneumatic valve 3 8 are both closed, the pneumatic valve 2 4 is opened, and the material enters the sampling barrel 6 through the conveying pipe 2 22; when loading is required, the main switch 9 is turned off, the pneumatic valve 1 3 and the pneumatic valve 3 8 are both opened, the pneumatic valve 2 4 is closed, and the material enters the tank truck 5 through the conveying pipe 1 21 and the conveying pipe 3 23.
[0039] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automated catalyst sampling system, characterized in that: include: A fluidized bed (1), wherein a feed outlet (11) is provided at the bottom of the fluidized bed (1); A conveying pipe (2), the conveying pipe (2) comprising: a conveying pipe 1 (21) and a conveying pipe 2 (22); the conveying pipe 1 (21) and the conveying pipe 2 (22) are both connected to the discharge port (11); the conveying pipe 1 (21) is provided with a pneumatic valve 1 (3), and the conveying pipe 2 (22) is provided with a pneumatic valve 2 (4); A tank truck (5), wherein the discharge end of the delivery pipe 1 (21) is placed in a hopper of the tank truck (5); The sampling barrel (6) has a discharge end of the second delivery pipe (22) connected to a feed port of the sampling barrel (6).
2. An automated catalyst sampling system according to claim 1, characterized in that: A screw feeder (7) is connected to the feed outlet (11) of the fluidized bed (1), and the discharge end of the screw feeder (7) is connected to the conveying pipe 1 (21) and the conveying pipe 2 (22).
3. An automated catalyst sampling system according to claim 2, characterized in that: The discharge end of the spiral feeder (7) is also connected to a conveying pipe three (23), and the discharge end of the conveying pipe three (23) is placed in the hopper of the tank truck (5).
4. An automated catalyst sampling system according to claim 3, characterized in that: The delivery pipe three (23) is provided with a pneumatic valve three (8).
5. An automated catalyst sampling system according to claim 4, characterized in that: The sampling system also includes a main switch (9), which is connected to the pneumatic valve 1 (3), the pneumatic valve 2 (4), and the pneumatic valve 3 (8), and controls the opening and closing of the pneumatic valve 1 (3), the pneumatic valve 2 (4), and the pneumatic valve 3 (8).