Efficient-mixing chemical reaction kettle with rapid discharging function
By introducing motor-driven stirring and spiral conveying systems into the chemical reactor, the problem of the lack of rapid discharge function of existing chemical reactors is solved, and a more efficient material discharge process is achieved, which improves the overall use effect of the reactor.
Patent Information
- Application Number
- CN202421133099.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing chemical reactors lack the fast discharge function, which leads to low efficiency when discharged materials, thereby reducing the effectiveness of the reactor.
A chemical reactor with high efficiency is designed, and the stirring shaft and stirring rod are driven by a first motor to carry out stirring treatment, and the material is brought into the discharge pipe through the first screw rod, and the material is driven by a second motor to drive the second screw rod to the material. Carry out rapid delivery to improve discharge efficiency.
Through the rapid discharge function, the discharge efficiency of materials is significantly improved, the problem of low discharge efficiency of traditional chemical reactors is solved, and the effectiveness of the use of the reactor is improved.
Smart Images

Figure CN222468976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical reactors, in particular to a chemical reactor with high mixing efficiency and rapid material discharging function. Background Art
[0002] Reactors are widely used in petroleum, chemical industry, rubber, pesticide, dye, medicine, food, and are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, condensation, etc., such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; the materials are generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials.
[0003] For example, the Chinese utility model provides "a chemical reactor", and its announcement number is: CN219072911U, which includes a chemical reactor body, a connecting hole is opened on the top surface of the chemical reactor body, a driving motor is fixedly installed on the top surface of the chemical reactor body, a connecting column is fixedly installed on the bottom surface of the driving shaft of the driving motor, the connecting column is movably connected with the connecting hole, a rotating tube is arranged inside the chemical reactor body, and a plurality of stirring plates are fixedly installed on the outer circular wall of the rotating tube. The chemical reactor body, connecting hole, driving motor, connecting column, rotating tube, mounting block, movable hole, water inlet groove, fixed hole, water inlet pipe, water inlet hole, connecting groove, nozzle, water permeable hole, water outlet hole, stirring plate and limiting hole are used in coordination with each other, so as to facilitate the comprehensive cleaning of the interior of the chemical reactor body and improve the cleaning effect of the chemical reactor body.
[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in the technology: the chemical reactor in the above patent lacks the function of rapid material discharge during use, resulting in low efficiency when unloading materials, thereby reducing the use effect of the reactor. For this reason, we propose a hybrid, high-efficiency, and rapid material discharge chemical reactor. Utility Model Content
[0005] The purpose of the utility model is to provide a chemical reactor with high mixing efficiency and rapid discharging function, which has the advantage of improving the discharging efficiency and solves the problem that the chemical reactor lacks the rapid discharging function during use, resulting in low efficiency in material discharging and thus reducing the use effect of the reactor.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chemical reaction kettle with high mixing efficiency and fast discharging function, comprising a bottom plate, four corners of the top of the bottom plate are fixedly connected with support columns, the top of the support columns is fixedly connected with a mounting frame, both sides of the top of the mounting frame are fixedly connected with a fixing seat, the top of the fixing seat is fixedly connected with a kettle body, the top of the kettle body is fixedly connected with an end cover, the top of the end cover is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a stirring shaft, the bottom of the stirring shaft passes through the top of the kettle body and extends to the inner cavity of the kettle body, the bottom of the stirring shaft is fixedly connected with a stirring rod, the bottom of the kettle body is connected with a discharge pipe, the bottom of the stirring rod is fixedly connected with a first spiral rod, the bottom of the first spiral rod extends to the inner cavity of the discharge pipe, the bottom of the discharge pipe is connected with a discharge pipe, the left side of the discharge pipe is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a second spiral rod, and the right side of the second spiral rod passes through the left side of the discharge pipe and extends to the inner cavity of the discharge pipe.
[0007] Preferably, one side of the top of the end cover is connected to a feed pipe, and a sealing cover is provided on the top of the feed pipe.
[0008] Preferably, a controller is fixedly connected to the right side of the surface of the discharge pipe, and the controller is electrically connected to the first motor and the second motor respectively through wires.
[0009] Preferably, pads are fixedly connected to both sides of the bottom of the base plate, and anti-slip grooves are provided on the bottom of the pads.
[0010] Preferably, the stirring rod is an arc-shaped structure, and a scraper is fixedly connected to one side of the stirring rod.
[0011] Preferably, a support plate is fixedly connected to the left side of the bottom of the inner cavity of the discharge pipe, and the inner cavity of the support plate is movably connected to the second screw rod through a bearing.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model starts the first motor through a controller, the first motor drives the stirring shaft to rotate, the stirring shaft drives the stirring rod to rotate, the raw materials in the kettle body are stirred by the stirring rod, the first screw rod is driven to rotate by the stirring rod, the first screw rod drives the material into the inside of the discharge pipe, the second motor is started through the controller, the second motor drives the second screw rod to rotate, the material is quickly transported by the second screw rod, thereby improving the discharge efficiency of the material, and can effectively solve the problem that the traditional chemical reactor lacks the function of rapid discharge during use, resulting in low efficiency when the material is discharged, thereby reducing the use effect of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a cross-sectional schematic diagram of the internal structure of the kettle body of the utility model;
[0016] Figure 3 It is a cross-sectional schematic diagram of the internal structure of the discharge pipe of the utility model;
[0017] Figure 4 It is a front view schematic diagram of the structure of the utility model.
[0018] In the figure: 1. bottom plate; 2. support column; 3. mounting frame; 4. fixing seat; 5. kettle body; 6. end cover; 7. first motor; 8. stirring shaft; 9. stirring rod; 10. feeding pipe; 11. first screw rod; 12. discharging pipe; 13. second motor; 14. second screw rod; 15. feeding pipe; 16. controller; 17. cushion block; 18. scraper; 19. supporting plate. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4A chemical reaction kettle with high mixing efficiency and fast discharging function comprises a bottom plate 1, four corners of the top of the bottom plate 1 are fixedly connected with support columns 2, the top of the support columns 2 is fixedly connected with a mounting frame 3, both sides of the top of the mounting frame 3 are fixedly connected with a fixing seat 4, the top of the fixing seat 4 is fixedly connected with a kettle body 5, the top of the kettle body 5 is fixedly connected with an end cover 6, the top of the end cover 6 is fixedly connected with a first motor 7, the output end of the first motor 7 is fixedly connected with a stirring shaft 8, the bottom of the stirring shaft 8 passes through the top of the kettle body 5 and extends to the inner cavity of the kettle body 5, the bottom of the stirring shaft 8 is fixedly connected with a stirring rod 9, the bottom of the kettle body 5 is connected with a discharge pipe 10, the bottom of the stirring rod 9 is fixedly connected with a first spiral rod 11, the bottom of the first spiral rod 11 extends to the inner cavity of the discharge pipe 10, the bottom of the discharge pipe 10 is connected with a discharge pipe 12, the left side of the discharge pipe 12 is fixedly connected with a second motor 13, and the second The output end of the motor 13 is fixedly connected to the second screw rod 14, and the right side of the second screw rod 14 passes through the left side of the discharge pipe 12 and extends to the inner cavity of the discharge pipe 12. The first motor 7 is started by the controller 16, and the first motor 7 drives the stirring shaft 8 to rotate, and the stirring shaft 8 drives the stirring rod 9 to rotate, and the raw materials inside the kettle body 5 are stirred by the stirring rod 9, and the first screw rod 11 is driven to rotate by the stirring rod 9, and the first screw rod 11 drives the material into the discharge pipe 12. The second motor 13 is started by the controller 16, and the second motor 13 drives the second screw rod 14 to rotate, and the material is quickly transported by the second screw rod 14, thereby improving the discharge efficiency of the material, and can effectively solve the problem that the traditional chemical reactor lacks the function of rapid discharge during use, resulting in low efficiency when unloading materials, thereby reducing the use effect of the reactor.
[0021] One side of the top of the end cover 6 is connected to a feed pipe 15 , and a sealing cover is provided on the top of the feed pipe 15 .
[0022] Through the above technical solution, by providing the feeding pipe 15 and the sealing cover, the material can be conveniently fed, thereby achieving the effect of convenient mixing.
[0023] A controller 16 is fixedly connected to the right side of the surface of the discharge pipe 12 , and the controller 16 is electrically connected to the first motor 7 and the second motor 13 through wires.
[0024] Through the above technical solution, by setting the controller 16, the start and stop of the first motor 7 and the second motor 13 can be controlled, so as to achieve the purpose of convenient operation.
[0025] Pads 17 are fixedly connected to both sides of the bottom of the base plate 1 , and anti-slip grooves are arranged on the bottom of the pads 17 .
[0026] Through the above technical solution, by providing the pad 17, the bottom plate 1 can be supported, thereby ensuring the overall stability of the bottom plate 1.
[0027] The stirring rod 9 is an arc-shaped structure, and a scraper 18 is fixedly connected to one side of the stirring rod 9 .
[0028] Through the above technical solution, by providing the stirring rod 9 and the scraper 18, the materials can be fully mixed and stirred, and the interior of the kettle body 5 can be easily cleaned.
[0029] A support plate 19 is fixedly connected to the left side of the bottom of the inner cavity of the discharge pipe 12, and the inner cavity of the support plate 19 is movably connected to the second screw rod 14 through a bearing.
[0030] Through the above technical solution, by providing the support plate 19, the second screw rod 14 can be supported, thereby ensuring the stability of the second screw rod 14 when rotating.
[0031] During use, the staff puts the material into the kettle body 5 through the feed pipe 15, and starts the first motor 7 through the controller 16. The first motor 7 drives the stirring shaft 8 to rotate, and the stirring shaft 8 drives the stirring rod 9 to rotate. The raw materials inside the kettle body 5 are stirred by the stirring rod 9, and the first screw rod 11 is driven to rotate by the stirring rod 9. The first screw rod 11 drives the material into the discharge pipe 12, and the second motor 13 is started through the controller 16. The second motor 13 drives the second screw rod 14 to rotate, and the material is quickly transported by the second screw rod 14, thereby improving the discharge efficiency of the material.
[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical reaction kettle with high mixing efficiency and rapid material discharge function, comprising a bottom plate (1), characterized in that: The four corners of the top of the bottom plate (1) are fixedly connected to support columns (2), the top of the support columns (2) is fixedly connected to a mounting frame (3), the two sides of the top of the mounting frame (3) are fixedly connected to fixed seats (4), the top of the fixed seats (4) is fixedly connected to a kettle body (5), the top of the kettle body (5) is fixedly connected to an end cover (6), the top of the end cover (6) is fixedly connected to a first motor (7), the output end of the first motor (7) is fixedly connected to a stirring shaft (8), the bottom of the stirring shaft (8) passes through the top of the kettle body (5) and extends to the inner cavity of the kettle body (5), and the stirring shaft (8) is fixedly connected to the top of the kettle body (5). A stirring rod (9) is fixedly connected to the bottom, and the bottom of the kettle body (5) is connected to a discharge pipe (10). The bottom of the stirring rod (9) is fixedly connected to a first screw rod (11), and the bottom of the first screw rod (11) extends to the inner cavity of the discharge pipe (10). The bottom of the discharge pipe (10) is connected to a discharge pipe (12). The left side of the discharge pipe (12) is fixedly connected to a second motor (13), and the output end of the second motor (13) is fixedly connected to a second screw rod (14), and the right side of the second screw rod (14) passes through the left side of the discharge pipe (12) and extends to the inner cavity of the discharge pipe (12).
2. A chemical reactor with high mixing efficiency and rapid discharge function according to claim 1, characterized in that: One side of the top of the end cover (6) is connected to a feed pipe (15), and a sealing cover is provided on the top of the feed pipe (15).
3. A chemical reactor with high mixing efficiency and rapid discharge function according to claim 1, characterized in that: A controller (16) is fixedly connected to the right side of the surface of the discharge pipe (12), and the controller (16) is electrically connected to the first motor (7) and the second motor (13) respectively through wires.
4. A chemical reactor with high mixing efficiency and rapid discharge function according to claim 1, characterized in that: Pads (17) are fixedly connected to both sides of the bottom of the base plate (1), and anti-slip grooves are provided on the bottom of the pads (17).
5. A chemical reactor with high mixing efficiency and rapid discharge function according to claim 1, characterized in that: The stirring rod (9) is an arc-shaped structure, and a scraper (18) is fixedly connected to one side of the stirring rod (9).
6. A chemical reaction kettle with high mixing efficiency and rapid discharge function according to claim 1, characterized in that: A support plate (19) is fixedly connected to the left side of the bottom of the inner cavity of the discharge pipe (12), and the inner cavity of the support plate (19) is movably connected to the second screw rod (14) via a bearing.
Citation Information
Patent Citations
Chemical reaction kettle
CN219072911U